Xsara 2 Citroen XSARA 2004 1.G Service Manual

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ENGINE
102
XSARA XSARA PICASSO
CYLINDER HEAD
Engine: RFN
Identification of cylinder head gasket
B1DP183D
Nominal
dimensionRepair dimension
2 – 4 – 5
4 – 5
R1 R2
1,1
0,8 Gasket thickness
(mm)
Supplier MEILLOR Marking zone
"e" Identification zone
"d"
1,4
Multilayer metallic gasket

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ENGINE
CYLINDER HEAD
Engine: RFN
X =MAX. reusable length NOTE:
Oil the threads and
under the heads of the bolts
(use engine oil or Molykote G
Rapid Plus)
. Pretightening
: 1,5 ± 0,2
Tightening: 5 ± 0,2
Destightening: 360 ° (1 turn)
Tightening: 2 ± 0,2
Angular tightening: 285° ± 5°
B1DP16FC
A = Washer thickness:4 ± 0,2 mm.X= Length under heads of new bolts = 144,5 ±0,5 mm.
XSARA XSARA PICASSO

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ENGINECYLINDER HEAD
Engine: RFS
Identification of cylinder head gasket
Engine type
Identification marks
(Notch on cylinder head gasket) *
RFS
A
B
C
D
E
MEILLOR Suppliers
*0 = Without notch
1 = One notch
B1BP004C
1
0
1
0
0
XSARA

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ENGINE
CYLINDER HEAD
Engine: RFS
X =MAX. reusable length NOTE:
Oil the threads and
under the heads of the bolts
(use engine oil or Molykote G
Rapid Plus). Pretightening
: 3,5
Slackening:NO
Tightening:7
Angular tightening: 160°
B1DP13PC
B1DP05BC
RFS
RFS
112 mm Cylinder head tightening (m.daN) One Cylinder head bolts
XSARA

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ENGINECYLINDER HEAD
Identification of cylinder head gasket
Engine types SupplierPiston
standproud
(mm)Thicknesss
(mm)No. of notches at
“d “No. of notches at
“e”
0,771 to 0,820 1,35 1
0,611 to 0,720 1,25 2
8HY 8HV ELRING 0,721 to 0,770 1,30 3 1
0,821 to 0,870 1,40 4
0,871 to 0,977 1,45 5
B1DP1CMD
Engines: 8HX 8HW 8HZ
Type of gasket:Metallic multilayer
«d»Thickness reference.
«e»Engine reference.
C2 C3 C3 PLURIEL XSARA

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ENGINE
CYLINDER HEAD
Identification of cylinder head gasket
Engine types SupplierPiston
standproud
(mm)Thicknesss
(mm)No. of notches at
“d”No. of notches at
“e”
0,685 to 0,734 1,35 1
0,533 to 0,6341,252
9HZ 9HYFEDERAL 0,635 to 0,684 1,30 3 3
MOGUL 0,735 to 0,784 1,40 4
0,785 to 0,8861,455
B1DP1HOD
Engines: 9HZ 9HY
Type of gasket:Metallic multilayer
«d»Thickness reference.
«e»Engine reference.
XSARA PICASSO

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ENGINECYLINDER HEAD
Engines: 9HZ 9HY
X =MAX. reusable length
Pretightening: 2 ± 0,2 m.daN
Tightening: 4 ± 0,4 m.daN
Angular tightening: 260° ± 5°
(use engine oil or
Molykote G Rapid Plus)
.
Pass a tap into the holes in the
cylinder block.
B1DP1DBC
B1DP1CLC
9HZ 9HY
9HZ 9HY
X = 147 mm Cylinder head tightening (m.daN) One Cylinder head bolts
XSARA PICASSO
NOTE:Retightening of the cylinder head
after a completed repair is prohibited.
The cylinder head gasket is dryfitted.

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ENGINE
XSARA
CYLINDER HEAD
Identification of cylinder head gasket
Number
of holes
at B Number
of holes
at A Thickness
(mm)
± 0,04 Plaque
EnginePiston
standproud
(mm)(
*)
0,51 to 0,55 1,26 1
0,55 to 0,59 1,30 2
0,59 to 0,63 1,34 3
0,63 to 0,67 1,38 4
0,67 to 0,711,425
WJY
(A) = Repère engine.
(B) = Thickness references.
(*) = Take the highest piston as a reference.
B1DP14QD
Engine: WJY
WJY
2

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ENGINEXSARA XSARA PICASSOCYLINDER HEAD
Identification of cylinder head gasket
No. of notches at A Thickness
(mm) Plaque
EnginePiston
standproud
(mm)
0,47 to 0,6051,30 ± 0,06 1
0,605 to 0,655 1,35 ± 0,06 2
0,655 to 0,7051,40 ±0,063
0,705 to 0,755 1,45 ± 0,06 4
0,755 to 0,83 1,50 ± 0,06 5
RHY
RHZ
B1DP15AD
Engines: RHY RHZ

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ENGINE
113
XSARA XSARA PICASSO
CYLINDER HEAD (Contin ued)
Engines: WJY RHY RHZ
X =MAX. reusable length NOTE:
Oil the threads and under the heads
of the bolts (use engine oil or Molykote G
Rapid Plus).Pretightening
:2
Tightening:6
Angular tightening: 220°
Pretightening:2
Tightening:6
Angular tightening: 180°
B1DP15ECB1DP13PC
RHY RHZ
WJY
WJY RHY RHZ
125,5 mm
133,3 mm Cylinder head tightening (m.daN)
One Cylinder head bolts
WJY RHY RHZ
B1DP05BC