wheel torque Citroen XSARA PICASSO 2004 1.G Owner's Manual

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AXLES
SUSPENSION
STEERING
FEATURES OF ELECTRIC POWER STEERING
Engines: HFX KFV KFU NFU 8HX 8HW 8HV 8HY
Steering column
Tightening torques m.daN.
(1)
Steering wheel fixing:2 ±0,3
(2)
Steering column fixing on support:2,2 ± 0,5
(3)
Steering cardan fixing: 2,2 ± 0,2Identification.
Identified by the colour of the ring at «a».
Left hand drive
:BLUE ring.
Right hand drive
: WHITE ring.
B3EP13GDB3EP13HC
C3 C3 PLURIEL

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AXLES
SUSPENSION
STEERING
FEATURES OF ELECTRIC POWER STEERING
Engines: HFX KFV KFU NFU 8HX 8HW 8HV 8HY
Steering mechanism
Tightening torques m.daN.
(4)
Balljoint fixing on pivot: 3,5 ± 0,3
(5)
Steering rod locknut: 5 ± 0,5
(8)
Threaded washer
(9) Stud: 0,8 ± 0,1
(10)
Flat washers
(11)Fixing of mechanism on subframe:8 ±0,8
Connectors.
(6)
Supply of electric assistance motor
(7) Torque sensor signals
HFX KFV 8HX 8HWKFV (BVA)
NFU 8HY 8HV
Electric motor 60 A 65 A
Steering rack travel2x72 2x64
Steering ratio45,6/1
Number of rotations
3,22,8
of steering wheel
Inner angle of lock 38° 32°30’
Outer angle of lock 32°24’ 28°42’
B3EP13JD
C3 C3 PLURIEL

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AXLES
SUSPENSION
STEERING
FEATURES OF ELECTRIC POWER STEERING
Engines: HFX KFV KFU NFU 8HX 8HW 8HV 8HY
Steering assistance
Supplier:KOYO.
The steering assistance is rpovided by the assistance motor
(12), controlled
by the ECU.
Power delivered to the assistance motor
(12)depends on:
Speed of the vehicle.
Torque applied on the steering wheel.
Electric powerassisted steering ECU.
Only one ECU version, whatever the enginetype.
The electric power steering ECU is linked to the following connectors:

(6)Assistance motor supply.
(13)Electric power steering ECU supply.
(14) Control signals.
After changing the electric power steering ECU, it is necessary to
perform a configuration
(see corresponding operation).
B3EP13KCB3EP13LC
C3 C3 PLURIEL

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AXLES
SUSPENSION
STEERING
XSARA
FR ONT AXLE
Tightening torques (m.daN).
(1)
Damper nut: 4,5 ± 0,4
(2)Cup screw : 2,5 ± 0,3
(3)Suspension leg(4)Antiroll bar link rod upper balljoint: 3,7 ± 0,3
(5)Suspension leg pivot (hollow pivot): 4,5 ± 0,5
(5) Suspension leg pivot (pivot «H»): 5,5 ± 0,5
(6)Antiroll bars(7)Antiroll bar link rod lower balljoint:3,7 ± 0,3
(8)Pivot lower balljoint:4 ± 0,4
(9)Driveshaft nut: 32,5 ± 2,5
(10) Wheel bolt:9 ±1
(11)Lower arm front mounting: 7,6 ± 0,7
(12) Lower arm rear mounting
and antiroll bar bearing: 6,8 ± 0,6
(13)Screw under rear mounting: 3,1 ± 0,3
(14) Balljoint fixing on lower arm:5 ±0,5Subframe to bodyshell fixing screw: 8,5 ± 0,8
B3CP040PB3CP041D
VehiclesRPO 8667#are all equipped
as standard with ventilated discs.

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AXLES
SUSPENSION
STEERING
XSARA
Steering wheel Manual steering
MANUAL STEERING SPECIFICATIONS
(a): LHD/RHD = White.
(L): Shaft length = 311 ± 1.5 mm.
(1) Steering wheel fitted with AIRBAG(according to equipment).
(4)Steering column adjustment lever.
Tightening torques (m.daN).
(2) AIRBAG to steering wheel fixing: 0.8 (3)Steering wheel fixing: 3.3 (5) Steering column to support fixing:2.3 (6)Steering cardan joint fixing:2.3
(b) = Locating bush.
The locating bush must be centred in the reference window before
tightening the cardan bolts
(6).
B3EP08PD

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AXLES
SUSPENSION
STEERING
XSARA POWERASSISTED STEERING SPECIFICATIONS
Steering wheel Powerassisted steering
(a): LHD = Blue.
: RHD = White.
(L): Shaft length = 311 ± 1.5 mm.
(1) Steering wheel fitted with AIRBAG(according to equipment).
(4)Steering column adjustment lever.
Tightening torques (m.daN).
(2) AIRBAGto steering wheel fixing: 0.8 (3)Steering wheel fixing: 3.3 (5)Steering column to support fixing: 2.3 (6)Steering cardan joint fixing: 2.3
(b) = Locating bush.
The locating bush must be centred in the reference
window before tightening the cardan bolts
(6).
B3EP08QD

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AXLES
SUSPENSION
STEERING
FRONT AXLE
Tightening torques m.daN.
(1)Damper nut: 4.5 ± 0.4
(2)Cup screw: 2.5 ± 0.2
(3)Suspension leg(4)Antiroll bar link rod balljoint: 3.7 ± 0.3
(5)Suspension leg swivel: 4.5 ± 0.4
(6) Antiroll bar(7)Antiroll bar link rod balljoint: 3.7 ± 0.3
(8)Lower swivel balljoint: 4 ± 0.4.
(9) Hub nut (greased): 32.5 ± 2
(10)Wheel bolt (face and threads not greased):9 ±1
(11) Lower arm front pivot: 7.6 ± 0.7
(12)Lower arm rear pivot and
antiroll bar bearing:6.8 ±0.6
(13) Screw under rear pivot : 3.5 ± 0.3 Lower arm in forged steel : 3.7 ± 0,3 Lower arm in plate steel: 3.1 ± 0,3Screw fixing subframe on bodyshell:8.5 ±0,8Screw fixing balljoint on lower arm (plate steel):4.5 ± 0,4
Antiroll bar
Engine
All TypesDiameter
21colour reference
WHITE Suspension leg angle :
Tab «a»towards the front.B3CP056P
B3CP057D
B3CP043D
XSARA PICASSO

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AXLES
SUSPENSION
STEERING
REAR AXLE
Tightening torques m.daN.
(14)
Front silentblock on subframe: 9.4 ± 0.9
(15)
Antiroll bar bolt: 5.5 ± 0.5
(16)
Rear torsion bar
(17)Antiroll bar
(18)Tubular axle
(19) Front silentblock on bodyshell: 4 ± 0.4
(20)
Rear upper arm.
(21) Wheel bolt (face and threads not lubricated):9 ±1
(22)
Damper
(23)Rear silentblock on subframe:5.4 ± 0.5
(24)
Damper pin nut: 11 ± 1
(25)
Stub axle nuts (lubricated):25 ±2
(26)
Rear silentblock on bodyshell: 6.5 ± 0.6
Antiroll bar
Torsion bar
Engine
All Types19,6 PINK Ø (mm)Colour
referenceØ (mm)
21Colour
reference
ORANGE
B3DP078D
NOTE:The RH torsion bar can be identified by 1 paint line.
The LH torsion bar can be identified by 2 paint lines.
XSARA PICASSO

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AXLES
SUSPENSION
STEERING
STEERING COLUMN SPECIFICATIONS
Left hand drive = Greenmarking.
Right hand drive = Whitemarking.
(1) Steering wheel(4)Steering column adjustment
Tightening torques m.daN.
(2)
Airbag to steering wheel fixing: 0.8 ± 0.1
(3)Steering wheel fixing: 3.3 ± 0.6
(5)Steering column to support fixing: 4 ± 0.1
(6) Steering cardan joint fixing:2.3 ± 0.2
B3EP116D
XSARA PICASSO

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C2
BRAKE SPECIFICA TIONS
(7) Hydraulic blockBRAKESRef. Components Supplier Part no. Observations
ABS MK 70 Mounted on the front LH chassis
Hydraulic block 96 514 120 80 member.
ESP ABS MK.60 4 adjustment channels.
7 96 490 288 80
ABS MK.70
ECU ESP ABS 26way connector.
MK 60 Integral to the hydraulic block.
2way blue connector.
The sensors are inductivetype.
Front wheel sensor TEVES Mounted on the pivot
Nonadjustable airgap:
0.16 to 1.6 mm.
596 387 201 80Tightening torque:0.8 ±0.2 m.daN.
2way blue connector.
The sensors are inductivetype
Rear wheel sensor Mounted on the suspension arm.
Nonadjustable airgap
: 0,35 à 1,6 mm.
Tightening torque:0,8 ± 0,2 m.daN.
Hub equipped with a bearing with
4 Hub bearing SNR an integral magnetic wheel
(48 pairs of poles).B3FP7BVC