DAEWOO MATIZ 2003 Service Repair Manual

INSTRUMENTATION/DRIVER INFORMATION 9E–7
DAEWOO M-150 BL2
D19B304B
DIGITAL CLOCK
Condition Probable Cause Correction


Digital Clock Inoperative


The open or a short in the power supply
circuit to the fuse Ef2 regardless of the
ignition position.


Repair or Replace the power
supply circuit wiring harness.





The open or a short in the power supply
circuit to the fuse F1 with the ignition
position I.


Repair or Replace the power
supply circuit wiring harness.







The open or a short in the power supply
circuit to the fuse Ef12 with the interior
courtesy lamp ON.




Repair or Replace the power
supply circuit wiring harness.





The circuit between the fuse Ef2 and the
fuse F12 is open or short.


Repair or Replace the wiring
harness.

Fuse Ef2, Ef12, F1 or F12 is blown.
Replace and fuse.

The circuit between the fuse F12 and the
digital clock connector.
Repair or Replace the wiring
harness.




The circuit between the fuse F1 and the
digital clock connector.

Repair or Replace the wiring
harness.





The circuit between the Ef12 and the
digital clock connector.


Repair or Replace the wiring
harness.

Faulty digital clock.
Replace the digital clock.

Open ground (G201) circuit.
Repair the open ground
circuit.

9E–8 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109B501
CIGAR LIGHTER
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the ashtray from the ashtray housing.
3. Remove the cigar lighter from the cigar lighter socket.
D19B502A
4. Remove the cigar lighter socket from the cigar lighter
housing.
Caution: Ashtray housing edge could cause seri-
ous injury.

Push out the socket.

Disconnect the electrical connector (1).

Remove the socket (2).
D109B503
Installation Procedure
1. Connect the electrical connector.
2. Install the cigar lighter socket.
3. Install the cigar lighter in the cigar lighter socket.
4. Install the ashtray.
5. Connect the negative battery cable.

INSTRUMENTATION/DRIVER INFORMATION 9E–9
DAEWOO M-150 BL2
D109B504
ASHTRAY
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the ashtray from the ashtray bracket.

Pull off the ashtray by pressing the upper button.
D19B505A
2. Remove the ashtray bracket from the instrument pan-
el.

Remove the screws (1).

Remove the ashtray bracket (3).
D109B506
Installation Procedure
1. Install the ashtray bracket with the screws.
2. Install the ashtray.
D109B507
INSTRUMENT CLUSTER TRIM PANEL
VENTS
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the instrument cluster trim panel from the in-
strument panel. Refer to “Instrument Cluster Trim
Panel” in this section.
2. Remove the vent from the instrument cluster trim
panel.

Remove the screws (1).

Remove the vents (2).

9E–10 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
D109B508
Installation Procedure
1. Install the vents to the instrument cluster trim panel
with the screws.
2. Install the instrument cluster trim panel. Refer to “In-
strument Cluster Trim Panel” in this section.
D109B511
DIGITAL CLOCK
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Pry off the defroster grille.
3. Unlock the locking of the digital clock.
a. Digital clock.
D109B512
4. Remove the digital clock from the instrument panel.

Disconnect the electrical connector (1).

Remove the digital clock (2).
D109B513
Installation Procedure
1. Connect the electrical connector.
2. Install the digital clock to the instrument panel.
3. Connect the negative battery cable.
4. Set the clock.

INSTRUMENTATION/DRIVER INFORMATION 9E–11
DAEWOO M-150 BL2
D109B509
GLOVE BOX
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the hinge pins at the base of the glove box.
D109B510
2. Remove the glove box from the instrument panel.
D109B509
Installation Procedure
1. Install the glove box to the instrument panel with the
hinge pins.
D19B514A
INSTRUMENT CLUSTER
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument cluster trim panel from the in-
strument panel. Refer to “Instrument Cluster Trim
Panel” in this section.
3. Remove the instrument cluster assembly from the in-
strument panel.

Remove the screws (1).

Disconnect the electrical connector and the
speedometer cable (2).

Remove the instrument cluster (3).

9E–12 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
D19B515A
Installation Procedure
1. Connect the electrical connector and the speedom-
eter cable.
2. Install the instrument cluster assembly to instrument
panel with screws.
3. Install the instrument cluster trim panel to the instru-
ment panel. Refer to “Instrument Cluster Trim Pan-
el” in this section.
4. Connect the negative battery cable.
D109B516
INSTRUMENT PANEL
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the driver’s airbag module from the steer-
ing wheel. Refer to Section 8B, Supplemental Inflat-
able Restraints (SIR) (For the vehicle equipped with
the airbag).
3. Remove the steering wheel from the steering col-
umn. Refer to Section 6E, Steering Wheel and Col-
umn.
4. Remove the steering column trim cover. Refer to
Section 6E, Steering Wheel and Column.
5. Remove the signal lamp switch and the wiper
switch. Refer to Section 6E, Steering Wheel and
Column.
6. Pry off the A–pillar trim panels. Refer to Section 9G,
Interior Trim.
7. Remove the instrument cluster trim panel from the
instrument panel.

Remove the screws (1)

Using a flathead screwdriver, remove the instru-
ment cluster trim panel (2).
Notice: To prevent the instrument panel damage, cover
the flathead screwdriver with a soft cloth.
D109B517
8. Remove the hood latch release lever from the in-
strument panel. Refer to Section 9R, Body Front
End.
9. Remove the glove box assembly from the instru-
ment panel. Refer to “Glove Box” in this section.
10. Remove the passenger’s airbag module from the in-
strument panel. Refer to Section 8B, Supplemental
Inflatable Restraints (SIR) (For vehicle equipped
with the airbag).
11. Put aside the floor console after removing the
screws (1).

INSTRUMENTATION/DRIVER INFORMATION 9E–13
DAEWOO M-150 BL2
D109B518
12. Remove the instrument cluster assembly. Refer to
“Instrument Cluster” in this section.
13. Remove the A/C controller from the instrument. Re-
fer to Section 7B, Manual Control Heating, Ventila-
tion, and Air Conditioning System.
14. Remove the audio system from the instrument pan-
el. Refer to Section 9F, Audio Systems.
15. Disconnect the cigar lighter connector.
16. Disconnect the ashtray lamp if equipped.
D109B519
17. Disconnect the ALDL connector.

Remove the screws (1).

Disconnect the ALDL connector (2).
D109B520
18. Remove the instrument trim panel assembly.

Remove the bolts after removing the caps (1).

Remove the screws on the side plate (2).

Remove the tie–bar retaining bolts on the lower
panel (3).

Remove the instrument trim panel assembly (4).
D109B521
Installation Procedure
1. Install the instrument trim panel assembly with the
bolts and screws.
2. Connect the ALDL connector with the screws.
3. Connect the ashtray lamp if equipped with.
4. Connect the cigar lighter connector.
5. Install the audio system to the instrument panel. Re-
fer to Section 9F, Audio Systems.
6. Install the A/C controller to the instrument panel.
Refer to Section 7B, Manual Control Heating, Ven-
tilation, and Air Conditioning System.

9E–14 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
7. Install the instrument cluster assembly. Refer to “In-
strument Cluster” in this section.
8. Install the floor console with the screws.
9. Install the passenger’s airbag module to the instru-
ment panel. Refer to Section 8B, Supplemental In-
flatable Restraints (SIR) (For vehicle equipped with
the airbag).
10. Install the glove box assembly to the instrument
panel. Refer to “Glove Box” in this section.
11. Install the hood latch release lever to the instrument
panel. Refer to Section 9R, Body Front End.
12. Install the instrument cluster trim panel to the instru-
ment cluster trim panel with the screws.
13. Install the A–pillar trim panels. Refer to Section 9G,
Interior Trim.
14. Install the signal lamp switch and the wiper switch.
Refer to Section 6E, Steering Wheel and Column.
15. Install the steering column trim cover. Refer to Sec-
tion 6E, Steering Wheel and Column.
16. Install the steering wheel to the steering column.
17. Install the driver’s airbag module to the steering
wheel. Refer to Section 8B, Supplemental Inflatable
Restraints (SIR) (For vehicle equipped with the air-
bag).
18. Connect the negative battery cable.
D109B522
TIE–BAR
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument panel assembly. Refer to “In-
strument Panel” in this section.
3. Remove the defroster duct hose from the tie–bar.

Remove the screws (1).

Remove the defroster duct hose (2).
D19B547A
4. Remove the nuts and the steering column. Refer to
Section 6E, Steering Wheel and Column.
5. Disconnect the electrical connectors and electrical
wiring harness after removing the electrical wiring
harness strips.

Remove the electrical wiring harness strip.

Disconnect the brake switch connector (1).

Disconnect the thermostat connector (2).

Disconnect the blow motor connector (3).

Disconnect the blow motor resistance connector
(4).

Disconnect the electrical wiring harness (5).

INSTRUMENT/DRIVER INFORMATION 9E – 15
DAEWOO M-150 BL2
D109B523
6. Remove the defroster duct from the cowl upper pan-
el.

Remove the screws (1).

Remove the defroster duct (2).
D109B524
7. Remove the bolts and the tie–bar.
a. Tie bar.
D109B525
8. Remove the bolts and the tie–bar center.
b. Tie bar center.
D109B526
Installation Procedure
1. Install the tie–bar with the bolts.
2. Install the tie–bar center with the bolts.
3. Install the defroster duct to the cowl upper panel with
the screws.

9E –16 INSTRUMENT/DRIVER INFORMATION
DAEWOO M-150 BL2
4. Connect the electrical wiring harness.
5. Connect the blow motor resistance connector.
6. Connect the blow motor connector.
7. Connect the thermostat connector.
8. Connect the brake switch connector.
9. Bind the electrical wiring harness strip.
10. Install the steering column with the nuts.
11. Install the defroster duct hose with the screws.
12. Install the instrument panel assembly. Refer to “In-
strument Panel” in this section.
13. Connect the negative battery cable.
D109B516
INSTRUMENT CLUSTER TRIM PANEL
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the instrument cluster trim panel from the in-
strument panel.

Remove the screws (1).

Using a flathead screwdriver, remove the central
console cover (2).
Notice: To prevent the instrument panel damage, cover
the flathead screwdriver with a soft cloth.
D109B527
Installation Procedure
1. Install the instrument cluster trim panel with the
screws.
D109B701
INSTRUMENT TRIM PANEL
ASSEMBLY
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument panel assembly. Refer to “In-
strument Panel” in this section.
3. Remove the instrument cluster brackets from the in-
strument panel.

Remove the screws.

Remove the instrument cluster brackets (1).