DAEWOO MATIZ 2003 Service Repair Manual

WIPERS/WASHER SYSTEMS 9D–13
DAEWOO M-150 BL2
D109D535
Installation Procedure
1. Install the washer nozzle to the wiper arm assembly.

Install the washer nozzle hose in the wiper arm re-
turn spring.

Fix the washer nozzle into the wiper arm.

Install the washer nozzle hose to the pivot cap con-
nector.
D109C522
WASHER HOSE
Removal Procedure
1. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
a. Cowl vent grille.
2. Disconnect the washer hose connector.
b. Washer hose connector.
D19D537A
3. Raise and suitably support the vehicle.
4. Remove the front RH wheel.
5. Remove the front RH wheel house splash shield.

Remove the screws (1).

Remove the clips (2).

Remove the wheel house splash shield (3).
D109D544
6. Disconnect the washer hose from the washer pump.
a. Washer hose.

9D –14 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
D109D545
7. Remove the washer hose.
a. Washer hose.
D19D546A
Installation Procedure
1. Connect the washer hose to the washer pump.
2. Install the front RH wheel house splash shield with
the screws and the clips.
3. Install the front RH wheel.
4. Lower the vehicle.
5. Connect the washer hose connector.
6. Install the cowl vent grille. Refer to Section 9R, Body
Front End.

WIPERS/WASHER SYSTEMS 9D–15
DAEWOO M-150 BL2
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNmLb-FtLb-In
Wiper Linkage Conclusion Nut1.5–2.0–13–18

9D –16 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
SCHEMATIC AND ROUTING DIAGRAMS
WINDSHIELD/REAR WINDOW WIPER AND WASHER SYSTEM
D19D208B

DAEWOO M-150 BL2
SECTION 9E
INSTRUMENTATION/DRIVER INFORMATION
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9E-2. . . . . . . . . . . . . . . . . .
Cigar Lighter 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Vents 9E-2. . . . . . . . . . . . . . . . . . . .
Glove Box 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Clock 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E-2. . . . . . . . . . . . . . . . . . . . . . . .
Speedometer/Odometer/Trip Odometer 9E-2. . . . . .
Fuel Gauge 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Gauge 9E-2. . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E-2. . . . . . . . . .
Component Locator 9E-3. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Assembly 9E-3. . . . . . . . . . . . . . . . .
Instrument Cluster 9E-4. . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9E-5. . . . .
Cigar Lighter 9E-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HVAC Panel Illumination 9E-6. . . . . . . . . . . . . . . . . . .
Digital Clock 9E-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9E-8. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9E-8. . . . . . . . . . . . . . . . . . . . . . . . . .
Cigar Lighter 9E-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ashtray 9E-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Trim Panel Vents 9E-9. . . . . . . . .
Digital Clock 9E-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box 9E-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E-11. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 9E-12. . . . . . . . . . . . . . . . . . . . . . . . .
Tie–Bar 9E-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Trim Panel 9E-16. . . . . . . . . . . . . .
Instrument Trim Panel Assembly 9E-16. . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E-19. . . . . . . . .
Speedometer/Odometer/Trip Odometer 9E-19. . . . .
Fuel Gauge/Temperature Gauge 9E-20. . . . . . . . . . .
Specifications 9E-22. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9E-22. . . . . . . . . .
Instrument Cluster Indicator Lamps
Specifications 9E-22. . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9E-23. . . . . . . . . .
Instrument Cluster 9E-23. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Illumination 9E-25. . . . . . . . . . . . . .
Digital Clock 9E-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9E–2 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the in-
strument panel. To use the lighter, push it in completely.
When the lighter is hot, it will release itself from contact
with the heating element. The lighter and the heating
element can be damaged if the lighter is not allowed to
release itself fully from the heating element. Cigar lighter
is not equipped with the lamp.
ASHTRAY
The ashtray is located in the lower portion of the instru-
ment panel. In case of cleaning the ashtray up, remove
the ashtray by pushing the upper button and clean it up.
The ashtray lamp is optional.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel
can be adjusted up and down and from side to side. The
side vents can also be aimed toward the side windows in
order to defog them.
GLOVE BOX
The glove box can be opened by pulling up on the latch
handle. The glove box must be removed in order to gain
access to the passenger-side airbag module.
DIGITAL CLOCK
The digital clock is located in the instrument panel, be-
low the defroster grille. The clock is capable of a 12 –
hour display.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering col-
umn and in the instrument cluster trim panel. The instru-
ment cluster contains the instruments that provide the
driver with vehicle performance information. The instru-
ment cluster contains a speedometer, an odometer, a
trip odometer, a temperature gauge, a fuel gauge, and
several indicator lamps. For replacement of the indicator
lamp bulbs contained in the instrument cluster, refer to
“Instrument Cluster Indicator Lamps Specifications” in
this section.
SPEEDOMETER/ODOMETER/TRIP
ODOMETER
The speedometer measures the speed of the vehicle. It
consists of an instrument cluster gauge connected to
the vehicle speed sensor on the transaxle output shaft.
The odometer measures the total distance the vehicle
has traveled since it was manufactured. It consists of an
instrument cluster gauge connected to the vehicle
speed sensor on the transaxle output shaft.
The trip odometer measures the distance the vehicle
has traveled since the odometer was last reset. It con-
sists of an instrument cluster gauge connected to the
vehicle speed sensor on the transaxle output shaft. The
trip odometer can be reset to zero at any time so that the
driver can record the distance traveled from any starting
point.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank.
The fuel gauge indicates the quantity of fuel in the tank
without the ignition switch position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument clus-
ter gauge connected to a temperature sensor that is in
contact with the circulating engine coolant.
The temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of the
gauge. The engine is overheating if the pointer moves
into the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER INDICATOR
LAMPS
The instrument cluster contains indicator lamps that in-
dicate the functioning of certain systems or the exis-
tence of potential problems with the operation of the
vehicle. The indicator lamps are replaceable. For re-
placement of the indicator lamps contained in the instru-
ment cluster, refer to “Instrument Cluster Indicator
Lamps Specifications” in this section.

INSTRUMENTATION/DRIVER INFORMATION 9E–3
DAEWOO M-150 BL2
COMPONENT LOCATOR
INSTRUMENT PANEL ASSEMBLY
(Left–Hand Drive Shown, Right–Hand Drive Similar)
D19B401A
1. Tie–Bar
2. Tie–Bar Center
3. Instrument Panel Guide
4. Defroster Grille
5. Instrument Panel Upper Cap
6. Passenger’s Airbag Blank Cover
7. Demister Grille
8. Side Ventilation Grille
9. Glove Box Bracket
10. Glove Box11. Instrument Cluster Housing Molding
12. Center Ventilation Grille
13. Switch Blank Cover (Fog Lamp Switch)
14. Hazard Warning Switch
15. Immobilizer LED Indicator Switch
16. Ashtray Bracket
17. Ashtray
18. Ashtray Lamp
19. Cigar Lighter Housing
20. Instrument Cluster Bracket
21. Instrument Panel

9E–4 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
INSTRUMENT CLUSTER
D109B404
1. Instrument Cluster Lens
2. Instrument Cluster Window Plate
3. Speedometer Gauge
4. Fuel Gauge5. Temperature Gauge
6. Instrument Cluster Case
7. Fronted Circuit Plate
8. Instrument Cluster Bulb

INSTRUMENTATION/DRIVER INFORMATION 9E–5
DAEWOO M-150 BL2
DIAGNOSTIC INFORMATION AND PROCEDURES
D19B301B
CIGAR LIGHTER
Condition Probable Cause Correction
Cigar Lighter Inoperative

The open or a short in the power supply
circuit to the fuse F7.

Repair or Replace the wiring
harness.

Fuse F7 is blown.
Replace the fuse F7.





The circuit between the fuse F7 and the
terminal 2 of the cigar lighter connector is
the open circuit or a short circuit.


Repair or Replace the wiring
harness.




Faulty the cigar lighter connector.

Repair or Replace the cigar
lighter connector.

Cigar lighter element is blown.
Replace the cigar lighter.





Open ground (G201) circuit.


Repair the open ground
circuit.

9E–6 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
D19B302B
HVAC PANEL ILLUMINATION
Condition Probable Cause Correction
HVAC Panel Illumination
Inoperative
The open or a short in the power supply
circuit to the fuse Ef12.
Repair or Replace the wiring
harness.

Fuse Ef12 is blown.
Replace the fuse Ef12






The circuit between the fuse Ef12 and the
terminal 2 of the HVAC panel illumination
connector is the open circuit or a short
circuit.



Repair or Replace the wiring
harness.







Faulty the HVAC panel illumination
connector.



Repair or Replace the
instrument panel illumination
connector.

HVAC panel illumination bulb is blown.
Replace the bulb.

Open ground (G201) circuit.
Repair the open ground
circuit.