instrument cluster DAEWOO NUBIRA 2004 Service User Guide

HYDRAULIC BRAKES 4A – 9
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
301. Turn the ignition ON.
2. Disconnect the parking brake switch.
3. Jumper the parking brake switch connector
terminal to ground.
Is the lamp on?–Go to Step 10Go to Step 31
311. Turn the ignition OFF.
2. Repair the open in the wire between the instru-
ment cluster connector terminal A1 and the
parking brake switch connector terminal.
3. Is the repair complete?
Is the repair complete?–System OK–
321. Disconnect the brake fluid level switch.
2. Turn the ignition ON.
3. Jumper the brake fluid level switch connector
terminals.
Is the lamp on?–Go to Step 8Go to Step 33
331. Turn the ignition OFF.
2. Connect a test light between battery positive
and the BRN/WHT wire terminal of the brake
fluid level switch.
Is the test light on?–Go to Step 34Go to Step 35
34Repair the open in the wiring between ground and
the brake fluid level switch.
Is the repair complete?–System OK–
35Repair the open in the wiring between the instrument
cluster connector terminal A1 and the brake fluid lev-
el switch.
Is the repair complete?–System OK–

HYDRAULIC BRAKES 4A – 17
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
WARNING LAMP OPERATION
This brake system uses a BRAKE warning lamp located
in the instrument panel cluster. When the ignition switch
is in the START position, the BRAKE warning lamp should
illuminate. It should go off when the ignition switch returns
to the ON position.The following conditions will activate the BRAKE warning
lamp:
S The lamp should be on whenever the parking brake
is applied and the ignition switch is in the ON posi-
tion.
S A low fluid level in the master cylinder will turn the
BRAKE lamp on.

4F – 6IANTILOCK BRAKE SYSTEM
DAEWOO V–121 BL4
COMPONENT LOCATOR
ABS/EBD SYSTEM DRIVE
(Left–Hand Drive Shown, Right–Hand Drive Similar)
1. Right Front Wheel Speed Sensor
2. Brake Master Cylinder
3. Master Cylinder Reservoir
4. Grommet
5. Right Front Wheel Speed Sensor Connector
6. Brake Fluid Level Switch Connector
7. Instrument Cluster
8. Connector C302
9. Right Rear Wheel Speed Sensor Connector
10. Right Rear Wheel Speed Sensor
11. Left Rear Wheel Speed Sensor12. Left Rear Wheel Speed Sensor Connector
13. Body Wiring Harness
14. Connector C202
15. Connectors C110
16. EBCM Connector
17. Left Front Speed Sensor Connector
18. Grommet
19. Hydraulic Modulator with Attached EBCM
20. Connector C107
21. Left Front Wheel Speed Sensor

ANTILOCK BRAKE SYSTEM 4F – 11
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
17Replace the ABS unit.
Is the repair complete?–System OK–
18Repair the continuity problem between terminal 19
of the EBCM connector and ground G106.
Is the repair complete?–System OK–
191. Turn the ignition switch to LOCK.
2. Check fuse F4 in the I/P fuse block.
Is this fuse blown?–Go to Step 20Go to Step 21
20Replace fuse F4.
Is the repair complete?–System OK–
21Check fuse EF5 in the engine fuse block.
Is this fuse blown?–Go to Step 22Go to Step 23
22Replace fuse EF5.
Is the repair complete?–System OK–
23Measure the voltage at terminal 2 of the ignition
switch connector by backprobing.
Does the voltage match the specified value?11–14 vGo to Step 25Go to Step 24
241. Check circuit RED between terminal 4 of C105
at the engine fuse block and terminal 2 of the
ignition switch for continuity.
2. Repair any open or high resistance found.
Is the repair complete?–System OK–
251. Turn the ignition switch to ON.
2. Backprobe terminal 4 (PNK) of the ignition
switch connector.
Does the voltage match the specified value?11–14 vGo to Step 27Go to Step 26
26Replace the ignition switch.
Is the repair complete?–System OK–
271. Turn the ignition switch to LOCK.
2. Check circuit PNK from terminal 4 of the igni-
tion switch to fuse F4 in the I/P fuse block.
Does the ohmmeter show the specified value?Go to Step 28Go to Step 29
28Repair the open or the high resistance.
Is the repair complete?–System OK–
291. Remove the instrument cluster.
2. Check circuit PNK from fuse F4 to terminal
A19 of the I/P cluster connector B.
3. Repair any open or high resistance found in a
wiring harness, splice pack, or connector.
Is the repair complete?–System OK–

ANTILOCK BRAKE SYSTEM 4F – 21
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
28Repair the open or the high resistance.
Is the repair complete?–System OK–
291. Remove the instrument cluster.
2. Check circuit PNK from fuse F4 to terminal
B15 or A19 of the I/P cluster connector A.
3. Repair any open or high resistance found in a
wiring harness, splice pack, or connector.
Is the repair complete?–System OK–

PARKING BRAKE 4G – 3
DAEWOO V–121 BL4
7. Inspect and replace any parts of doubtful strength
or quality. This can be shown by discoloration from
heat or stress.
8. Using a vernier caliper, adjust the shoe assembly to
167.6 to 167.8 mm (6.60 to 6.61 inches) by turning
the adjuster nut clockwise to increase the diameter.
Measure the shoe assembly diameter as closely as
possible to the center of the lining material.
9. Inspect and install the rotors and calipers. Refer to
Section 4E1, Rear Disc Brakes.
10. Install the parking brake cable to the backplate le-
ver on each side of the vehicle.
11. In the vehicle cabin, pull on the parking brake han-
dle. Stop after hearing two clicks.
12. Turn the rear wheel by hand until the wheel begins
to drag.
13. Release the parking brake.
14. Turn the rear wheel by hand to check the drag. Re-
adjust the cable, if necessary.
15. Repeat the process for the other rear wheel.
16. Lower the vehicle.
PARKING BRAKE LEVER
Removal Procedure
1. Release the parking brake.
2. Remove the parking brake/gearshift console hood.
Refer to Section 9G, Interior Trim.
3. Measure the thread length from the end of the pull
rod to the hex nut.
4. Remove the hex nut.
5. Remove the parking brake warning lamp switch.
Notice : The parking brake switch should be replaced if
the BRAKE warning light in the instrument panel cluster
did not glow when the parking brake was applied with the
ignition switch ON.

PARKING BRAKE 4G – 9
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
PARKING BRAKE
This braking system uses a BRAKE warning light located
in the instrument panel cluster. When the ignition switch
is in the START position, the BRAKE warning light shouldglow and go OFF when the the ignition switch returns to
the RUN position. Whenever the parking brake is applied
and the ignition switch is ON, the BRAKE warning light
should glow.
When the brake is firmly applied, the parking brake should
hold the vehicle with ample pedal travel remaining. Check
for frayed cables, rust, etc. or any condition that many in-
hibit present (or future) free movement of the parking
brake lever assembly.

SEAT BELTS 8A – 3
DAEWOO V–121 BL4
DIAGNOSIS
DRIVER SEAT BELT WARNING
Seat Belt Warning Lamp Does Not Turn On at Any Time
StepActionValue(s)YesNo
1Check the seat belt warning fuse F4.
Is fuse F4 blown?–Go to Step 2Go to Step 3
21. Check for a short circuit and repair if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
31. Turn the ignition ON.
2. Check the voltage at fuse F4.
Is the voltage equal to the specified value?11–14 vGo to Step 5Go to Step 4
4Repair the open power supply circuit for fuse F4.
Is the repair complete?–System OK–
51. Disconnect the seat belt switch connector (lo-
cated under the driver’s seat).
2. Connect a jumper between the terminals on the
harness side of the seat belt switch connector.
3. Turn the ignition ON.
Does the seat belt warning lamp turn on?–Go to Step 6Go to Step 7
6Replace the seat belt switch.
Is the repair complete?–System OK–
71. Remove the instrument cluster.
2. Check the seat belt warning lamp bulb.
Is the bulb OK?–Go to Step 9Go to Step 8
8Replace the warning lamp bulb.
Is the repair complete?–System OK–
9Repair the open circuit between instrument cluster
terminal A11 and ground.
Is the repair complete?–System OK–

SEAT BELTS 8A – 9
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
DRIVER SEAT BELT WARNING
The driver’s safety belt incorporates a safety belt reminder
light in the instrument cluster to remind the driver if the
safety belt is not fastened when the the ignition is turned
ON.
THREE–POINT ELR FRONT SEAT
BELT WITH PRETENSIONER
The three–point emergency locking retractor (ELR) front
seat belt pretensioner is always unlocked, allowing the
passenger freedom of movement, except in emergencies
such as rapid deceleration, rapid acceleration, or hard cor-
nering maneuvers.
The front seat belt pretensioner contains an ignitor charge
and a gas generator to inflate the pretensioner. The pre-
tensioner also includes wiring and a connector. The con-
nector of the pretensioner contains a shorting bar which
short–circuits the pretensioner high circuit to the preten-
sioner low circuit when the connector is disconnected. The
shorting bar prevents current from traveling through the
pretensioner during servicing. The shorting bar disen-
gaged when the connecotr is connected.
The pretensioner is an electronically controlled pyrotech-
nical reactor which reduce seat belt slack when it is actived
with air bags.
The front seat belt pretensioner must be replaced after an
accident that cause its activation.
THREE–POINT CLR (ELR) REAR
OUTBOARD SEAT BELT
The rear outboard seating positions use the three–point
child locking retractor (CLR) or emergency locking retrac-
tor (ELR) seat belts. The three–point CLR (ELR) seat beltis always unlocked, allowing the passenger freedom of
movement, except in emergencies such as rapid decel-
eration, rapid acceleration, or hard cornering maneuvers.
OPERATIONAL AND FUNCTIONAL
CHECKS
CAUTION :
S Keep sharp objects and potentially damaging
objects away from the seat belts.
S Avoid bending or damaging any portion of the
buckle or the latch plate.
S Do not bleach or dye the belt webbing. Use
only mild soap and water in order to clean the
belts.
S When installing the seat belt anchor bolts and
the screws, start the bolts and the screws by
hand in order to prevent cross–threading.
S Do not attempt any repairs on the retractor
mechanisms or the covers. Replace any defec-
tive assemblies with new assemblies.
S Replace any belts that are cut or damaged in
any way.
1. Inspect all seat belt anchor bolts and the screws in
order to verify that they are secure.
2. Inspect the seat belt buckle. The buckle must lock
and unlock easily.
3. After inserting the latch into the buckle, tug sharply
on the belt. The buckle must remain locked.
4. Fully extend the shoulder belt portion to make sure
that there is no twisting or tears in the belt.
5. Let the shoulder belt retract fully. The belt should
retract easily.
CHILD SEAT TETHER ANCHOR
For notch back vehicle, there are three child seat tether
anchors located on the read deck lid sill plate. For hatch
back vehicle, there are three child seat fether anchors on
the lower rear tail member in the luggage compartment.
And there are 4 lower child anchors under the rear seat.
4 circular discs on the rear seat indicate the location of the
lower child anchors.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 49
DAEWOO V–121 BL4
DTC 25
Airbag Warning Lamp Failure
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.
Step
ActionValue(s)YesNo
11. Confirm the ignition switch ”OFF”.
2. Wait for a minute the SDM charger to be dis-
charged.
3. Visually check any damage for the airbag wir-
ing. Is the airbag wiring damaged?–Replace the
airbag wiring.Go to Step 2
21. Check the resistance between the SDM and
the high, low terminal of driver side airbag
module and ground. Is the resistance 10KΩ–Go to Step 4Go to Step 3
3Repair the power supply and the wiring to the fuse
F4.–––
41. Confirm the ignition switch ”OFF”.
2. Remove the instrument cluster (or clock for
with tachometer).
3. Check the bulb of airbag warning lamp. Is the
bulb OK?–Go to Step 6Go to Step 5
5Replace the bulb of airbag warning lamp.–––
61. Confirm the ignition switch ”ON”.
2. Check the voltage from the terminal B15 from
the wiring connector of cluster.(or the terminal
A19 from the wiring connector of cluster). Is
the voltage in the range of 11~14V?
11~14VGo to Step 8Go to Step 7
7Repair the wire between the fuse F4 and the terminal
B15 from the wiring connector of cluster.(or the ter-
minal A19 from the wiring connector of cluster).–––
81. Check the connection between the terminal
B15 and B7 from the cluster(or the terminal
A19 and B7 from the cluster). Is the connection
OK?–Go to Step 10Go to Step 9
91. Replace the instrument cluster.–––
101. Confirm the ignition switch ”OFF”.
2. Remove the connector of passenger airbag
module and the connector of clock spring.
3. Remove the connector of SDM.
4. Confirm the ignition switch ”OFF”.
5. Check the voltage from the terminal 7 of SDM.
Is the voltage in the range of 11~14V?–Replace the
SDM.Go to Step 11
11Repair the wiring between the terminal 7 of SDM and
the instrument cluster.–––