flat tire DATSUN 210 1979 Service Manual

Condition

Othen

NOISY
ENGINE

Cor

knockillll

M8chanicol

knocking

Crankshaft

bearing

knocking

Connecting
rod

bearing
knocking

Piston
and

cylinder

noise

Piston

pin
noise

Water

pump
noise

Air

pump
noise

Others
Engine
Tune

up

Probable
cause

Improper
octane
fuel

Improper
tire

pressure

Dragging
brake

Dutch

slipping

Overloaded

engine

Carbon

knocking

Timing
knocking

Fuel

knocking

Preignition
miswing
of

spark
plug

This

strong
dull
noise
increases
when

engine

is
occelerated
To
locate
the

place
cause
a

misfire
on
each

cylinder
If
the
noise

stops

by
the
misfire
this

cylinder

generates
the

noise

This

is
a
little

higher
pitched
noise
than
the

crankshaft

knocking
and
also
increases

when

engine
is
accelerated
Cause
a
misfire

on
each

cylinder
and
if
the
noise
diminishes

almost

completely
this
crankshaft

bearing

generates
the
noise

When

you
hear
an

overlapping
metalic
noise

which
increases
its

magnitude
with
the

revolution
of

engine
and
which
decreases
as

engil
e
is
warmed

up
this
noise
is
caused

by

piston
and

cylinder
To
locate
the

place

cause
a
misfire
on
each

cylinder

This

noise
is
heared
at
each

highest
and

lowest
dead
end
of

piston
To
locate
the

place
cause
a
misfire

on
each

cylinder

This
noise

may
be
caused

by
worn
or

damaged
b

arings
or

by
the
uneven
surface

of

sliding
parts

Damaged
air

pump
Except
Canada
and
FU

models

An

improper
adjustment
of
valve
clearance

Noise
of

timing
chain

An
excessive
end

play
on
crankshaft

Noisy
E
F
E

valve
shaft

H20
Corrective
action

Replace
with

specified
octane
fuel

Inflate
to

sptcifled
pressure

Adjust

Adjwt

Use

right
gear
in

driving

Disassemble

cylinder
head

and
remove

carbon

Adjust
ignition
timing

Use

specified
octane
fuel

Use

specified

spark
plug

This
is
caused

by
worn
or

damaged
bearings

or

unevenly
worn
crankshaft
Renew

bearings
and

adjust
or

change
crankshaft

Check
lubrication

system

Same
as
the
case
of
crankshaft

bearings

This

may
cause
an
abnormal

wearing
of

cylinder
and
lower

compression
which
in

turn
will
cause
a
lower
out

put
power
and

excess
ive
consumption
of
oil

Overhaul

engine

This

may
cause
a
wear
on

piston
pin
or

piston
pin
hole

Renew

piston
and

piston
pin
assembly

Replace
water

pump
with
a
new
one

Repair
or

replace

Adjust

Adjust
the
tension
of
chain

Disassemble

engine
and
new
main

beaung

Repair

Fig
FA
3

Installing
Coller
Pin

II
Install
hub

cap
with
new
Q

ring

and
wheel

WHEEL
ALIGNMENT

Correct
front
wheel

alignment
as

sures

proper
car

handling
characteris

tics

and
minimum

steering
effort
with

the
least

amount
of
tire

wear
Before

adjusting
front
wheel

alignment
be

sure
to
make

preliminary
inspection
of

front
end

parts

Tire

pressure
and
balance

Wheel

bearings
and
wheel

bearing

nuts

Steering
gear

play

Steering
gear
housing
loose
at
frame

Steering
linkage
and
connections

Shock
absorber

operation

If

wrong
repair
or

replace
the

damaged
portion
or

parts

When

using
equipment
for
front

wheel

alignment
inspection
follow
the

instructions
furnished
with

equipment

Note

Inspection
should
be

made
with

the
car
set
Ievel
and
at
curb

weight

Cember
end
caster

Camber
and
caster
are

preset
at

factory
and

cannot
be

adjusted

The

car

requires
only
toe
in

and
car

posture
adjustment

Note
If
camber

or
caster

alignment
is

not
within

specifications
check
as

sociated

parts
Repair
or

replace
as

necessary
Front
Axle
Front

Suspension

Toe
In

Measure
toe
in
and

adjust
as
neces

sary
For

adjustment
carry
out
the

following
procedure

1

With

steering
wheel
at

its

straight

ahead

position
check
front
wheels
to

see
if

they
are
set
in

straight
ahead

positions

2
Toe
in

can
be

adjusted
by

varying

length
of

steering
side
rods

Note

a
Loosen

lock
nuts
and

turn
left
and

right
side

rods

equally

b

Turning
side
rods
in
forward
direc

tion
of

car
inaeases
toe
in

c
If
side
rods
have
been

disassembled

set
at

specified
distance
A

be

forehand
when

reassembling

d
Be
sure
to
s
w
side
rods
into
ball

joint
sockets

more
than
20
mm

0
79
in

A
315
mm
12
40
in

EfJK

Toe
in
Unladen

1
to
3
mm

0

04
to
0
12
in

Unladen
means

the

following

conditions

Tankful
of
fuel
radiator
filled
and

engine
oil
full

Spare
tire

jack
hand
tools
mats
in

design
position

All

tires
inflated
to

specified

pres

sure

All
excessive
mud
dirt
and
road

deposit
accumulations

away
from

chassis
and

underbody

3
After
correct
toe
in
is

obtained

tighten
side
rod

adjusting
nuts

FA
J
Toe
in

A
B

Toe
in

28
Lines

parallel
to

center
line
of

body

8

F

A696

FA724

Fig
FA
4

Adj
ting
Toe
in

r

II
Li
1
t

Fig
FA

5
Side
Rod
T

Side
lod

edjusting
nl

8

to
10
0

kg

58
to
72
ft

1
Drive

caf
r

whet
ls
ride

01
properly

2

Gauge
sh

steenng
whe

tion

3
Rota

right
an

on
lOner

Tu

corre

i
I

rf

c

Ji
1

A

JI
U

2

7181

JOck

CL

C

Front
Axle
Front

Suspension

TROUBLE
DIAGNOSES
AND
CORRECTIONS

Condition

Vibration
shock

and
shimmy
of

steering

wheel

Vibration
Loose
connection
of
the

serration

parts
and
wear
of
each

part
of

linkage
cause

vibration
of
front
wheels

and

steering
wheel

vibration
This
is

very
noticeable
when
trav

elling
on

rough
road

Shock
When
the
front
wheels
are

travelling

on
bumpy
roads
the

play
of
the

steering

linkage
is
transmitted
to
the

steering
wheel

This
is

especially
noticeable
when

travelling

on

rough
road

Shimmy
Abnormal
vibration
of
the
front

suspension
system
nd
the
whole

steering

linkage
which

occu
at

specific
speeds

Car

pulls
to

right
or
left

When

driving
with
hands
off
the

steering

wheel

on
a

flat
road
the

car

gently
swerves

to

right
or
left

Note

A
faulty
rear

suspension
may
also
be

the
cause
of
this

problem
and
therefore

see
ebo
Section
RA
Proba
b
Ie

ca
use

Improper
tire

pressure

Imbalance
and

deformation
of
road

wheel

Unevenly
worn
tire

or
insufficient

tight

ening
of
wheel
nuts

Improperly
adjusted
or
worn
front

wheel

bearing

Faulty
wheel

alignment

Worn

transverse
link

bushings

Insufficiently

tightened
steering
gear
hous

ing

Wear
of

steering
linkage

Worn

suspension
ball

joint

Excessive
backlash
due
to

improper
adjust

ment
of
the

steering
gear
box

Damaged
idler
arm

Worn

column

bearing
weakened
column

bearing
spring
or
loose

drmp

Malfucntion
of
shock
absorber
inside
the

strut
or

loose
install3t
on

b9
t5

Imbalance
of

car
l
e

Improper
tire

pressure
or

insufficient

tight

ening
of

wheel
nuts

Difference
in

wear
and

tear
of

right
and
left

tire
treads

Incorrect

adjustment
or
abrasion
of
front

wheel

bearing

Collapsed
or
twisted
front

spring

Incorrect
wheel

alignment

Incorrect
brake

adjustment
binding

Worn
rubber

bushings
for
transverse
link

and
tension
rod

Deformed

steering
linkage
and
transverse

link
and
tension

rod

Imbalance
of
car
level

FA
16
Corrective
action

Adjust

Correct
the
imbal

ap
9f
r

B4I
e

Replace
or

tighten

Adjust
or

tighten

Adjust

Replace

Retighten

Replace
faulty

parts

Replace

Adjust
correctly

Replace

Replace
or

retighten

Replace
or

retighten

Correct
the

imbal

ance

Adjust
or
tighten

Replace
tires

Adjust
or

replace

Replace

Adjust

Adjust

Replace

Replace

Correct
the

imbal

ance

Condition

Unbalanced
brakes

Brakes
fade

Brakes

drag
Brake

System

Probable

cause

Improper
tire
inflation

Improp
r

adjustment
of
shoe
to
drum
clear

ance

Grease
oil
mud
or
water
on

linings
or

pads

Mud
in
brake
drum

Deterioration

oflinings
or

pads

Excessi
wear
of

linings
or

pads

Wheel

cylinder
in

poor
condition

Poor

sliding
condition
of
brake
shoe

Looseness
of

cylinder
body
or

back

plate

securing
bolts

Scored
or

out
f
round

drums

Sticking
wheel
cylinder

cups

Deformation
of
back

plate

Incorrect

adjustment
of
wheel

bearings

Incorrect

adjustment
of
wheel

aligoment

Looseness
of
leaf

spring
securing
U
bolts

Brake
fluid

has
too

low

boiling
point

Use
of

improper

linings
or

brake

linings
are

contaminated

Brake
drums
are

out
f

round

Hydraulic
connections
master

cylinder
and

wheel

cylinders
are
corroded
or

damaged

Bleed
screw
is

open

Pedal

linkage
is

binding
or

push
rod

adjust

ment
is
too

long

Master

cylinder

compensator
part
is

ob

structed

Seized
master

cylinder

piston

Poor
shoe
condition

Poor
wheel

cylinder
condition

Deformation
of

piston

cups

Poor
condition
of

caliper
because
of

faulty

piston
seals

Excessive
runaut
of
rotor

Hand
brake

will
not
return

Clogged
m

ter

cylinder
return

port

BR
20
Corrective
action

Inflate

to
correct

pressure

Readjust

Clean
brake
mechanism
and

check
for

cause

of

problem
Replace

linings
or

pads

Clean

Replace

Replace

Repair
or

replace

Adjust

F
ten
or

replace

Recondition
or

replace
brake
drum
as
re

quired
Check
for

improper

lining
contact

with

dflllll
and

grind
lining
if

necessary

Recondition
or

replace
cylinder

Replace

Adjust
or

replace

Adjust

Tighten
or

replace

Drain
and
fill

system
with

appr
d
fluid

Replace
linings

Repair
or

replace
as

necessary

Repair
as

necessary

Close
screw

and
bleed

system

Lubricate

linkage
check

pedal
return

spring

for
condition
and

adjust
push
rod
as
neces

sary

Blowout

foreign
matter
with

compresSed

air

Disassemble

master

cylinder
and

replace

piston
Bleed

system

Clean
and

repair

Repair
or

replace

Replace

Replace
piston
seals

Turn
rotor
on
lathe
or

replace

Check
and

repair

Clean

t

MAINTEN
NCE

TIRE
INFLATION

Correct
tire

pressure
is

very
impor

tant
for

steering
ease
and

riding
com

fort
Correct

pressure
also
makes
for

a

quieter
ride

and
extends
tire
life

If

all
tires

are

inspected
frequently

and
maintained

at
correct

pressure

any

sharp
objects
in
tread
can
be

quickiy
detected
nd
abnormal

wear

which
invites
serious

problems
can
be

avoided

After

inflating
tires
valves

should

be
checked
for

leakage
Without

valve

caps
leakage
will
occur

due
to
dirt
and

water

resulting
in

underinflation
Ac

cordingly
whenever
tire

pressure
is

checked
be
sure
to

tighten
vaive

caps

firmly
by
hand

JW

Sri

in

1
II

I

i

I
1
I
1

1
I

I

I
II

I
I
I

i

M
I

l
1

14
nl

01
I

II

Toe

in
or

toe
out
wear

I
J

I

I
p

rt
i

Ilnl
lll

11111
IllIlI

Shoulder
wear

Toe
in
or
toe
out

wear

When
the
front

wheels
are
aligned

in

an
excessive

toe
in
or

toe
out
condi

tion

the
tires

will
tend
to

scrape
the

tread
rubber
off
and
the
tread
will

de

elop
a

feathered

edge

Center
wear

Center
wear
is
caused

by
overinfla

tion
of
the
tire
Wheel
and

Tire

WHEEL
AND

TIRE

TIRE
WEAR

Tread
ar
Indicator

Tires
are

provided
with

tr
lad
wear

indicator
at

six

places
around
tire

circumference

indicating
1
6

mm

J

in
tread

depth
When
tires
wear
and

then

marks

appear
replace
them

wtth

new
ones

Tread
wear
indicator

Tire
tread

L
1
c

WH024

Fig
WT
l
Tread
WearJndicator

n

1

ii

J
J

f
J

I

h
I

me

1111

Center
wear

j

I

1II
mnr

I

j
n

Ii

Ii

i

I
Jil

111

lie

Uneven
wear
WT004

Fig
WT

2
A
bnormal
Tire
Wtor

Shoulder
wear

This
wear

may
be
caused

by
under

inflation
incorrect
wheel
camber
or

continued
excessive

speed
around

curves
In

general
the
first
two
causes

are
the

most
common
Underinflation

causes
wear
on
both
sides
of
treads

while

camber
causes
wear
on

only
one

side
of
tread

WT
2
Uneven
wear

Uneven
wear
is

caused

by
incorrect

camber
or
caster

malfunctioning
sus

pension
unbalanced
wheel
out
of

round
brake
drum
or
other
mechani

cal
conditions
To

stop
this
abnormal

wear
correct
the
above

faulty
parts

TIRE
REPLACEMENT

CAUTION

Different

types
of
tires
sucb
as
bias

bias
belted
and
radial

tireS
must

not

be
mixed

except
in
an

emergancy

Mixed

use
of
different

types
of
tires

can

adversely
affect
car

ilndlilig
and

may
cause
driver
to
lose
control

Note

a
Be

sure
to
check
the
wheel

nut

torque
after
the
wheel
has
been

run
for

the
rust
I
000
km
600

miles
also
in

cases
of

repairing
fiat

tires
tire
rotation
etc

and
every

10
000
km

6
000
miles
thereafter

Retighten
if

necessary

b
It
is

recommended
that
new
tires
be

installed
in

pairs
on
the
same
axle

When

replacing
only
one
tire
it

should
be

paired
with
the
most

tread
to

equalize
braking
tl1lction

c

When

replacing
original
tires
with

those
tires
of
an

optional
recom

mended
site
and
of

diff
rent
diam

eter
the

speedometer
must
be
reo

calibrated

I

To

replace
a
tire

with
a

jack
in
a

safe
manner
refer
to

Lifting
Points

and

Towing
Section
GI
for

jacking

up

WARNING

Never

get
under

car
whila

it
is

supported

only
by
jack

Always
use

Il
fety
stands
to

suppon

side
member
of

body
construction

when

you
must

get
berreatb
car

The

symptom
of
unbalance

appears

as

tramps
car

shake
and

steering
mal

function

To
correct
unbalance
use

proper

wheel
balancer

Maximum

allowable

unbalance

at
rim

flange

10

gr
10
35
ozl

Balance

weight

10
to
60

gr
10
35
to
2

12
ozl

at
10

gr
10
35

ozl
interval

Note

a
Be

sure
to

place
correct
balance

weights
on
inner

edge
of
rim

See

Fig
wr
6

b

Do
not

put
mOle
than
two

weights

on
each
side

c
Two

types
of
balance

weights
are

used
one
is

designed
for
use
with

steel
wheel

and
the
other
for

use

with
aluminum
wheel

Do
not
mix

different

types
of
balance

weights

WHEEL

In
order

to
ensure

satisfactory

steering
condition
as
well

as
maximum

tire

life

proceed
follows

Check
wheel
rim

especially
rim

flange
and
bead
seat
for
rust
distor

tion

cracks
or
other
faults
which

might
cause
air

leaks
Function
of

tubeless
tire

depends
on
a

good
seal

between
tire

bead
and

wheel
rim

Thoroughly
remove
rust
dust
oxi

dized
rubber
or

sa
nd
from
wheel
rim

Note
Rim
bead
seats
should
be
clean

ed
with
the

following

Steel
wheel

Wile
brush
coone
steel
wool

etc

Aluminum
wheel

Neutral

detergent
cloth
etc

Use
dial

gauge
to
examine
wheel

rim
for
lateral
and
radial
runout
Wheel
and
Tire

Lateral
and

radial
runout

Steel
wheel

less
than
1
2
mm
0
047
in

Aluminumwlte
1

lass
than
0
5
mm

10
020
in

Difference

right
and
left

lateral
runout

Steel
wheel

leu
than
0
5
mm

10
020
in

Aluminum
wheel

less
than
0
2
mm
0

008
in

C
JeCk
points

l

Fig
WT

6
WT005

Whee
Rim
RUllout
Check

Points

Wheel
must
be

replaced
when

any

of
the

following
problems
occurs

I

Bent
dented
or

heavily
rusted

2

Elongated
bolt
holes

3

Excessive
lateral
or
radial
runout

4
Air

leaks

through
wel
s

5
Wheel
nuts

won
t

stay
tight

TIRE

To

check
for
leaks

apply

soapy

solution
or

submerge
tire
and
wheel
or

tub
in
water
after

inflating
it
to

speCified
pressure
Special
inspection

for
leaks
should
be

carried
out
around

valve

or
wheel
rim
and

along
tread

Note
bead

and
rim

where

leakage

0

11rs

Wipe
water

away
from

any

area
which
leaks
air

bubbles
and
then

mark

place
with
chalk

After

removing

object
which
caused

puncture
seal
the

pain
Wilen
repair

ing
a

puncture
use
a
tire

repair
kit

furnished

by
any
tire
dealer

following

WT
4
inslrt1ctiol
iplovided
with

tit
If

a

puncture
is
too

large
or

there
is

some

damage
to
tire

fabric

repair
should
be

carried
out

by
authorized
tire

dealer

Discard
when

any
of
the

following

problems
occurs

I

Broken
or

damaged
bead
wire

2

Ply
or
tread

separation

3
Worn
fabric

damage
on

tubeless

tire

4

Cracked
or

damaged
side
wall

5

Tires
with
tread
wear
indicator

showing
etc

Note

a
When

discarding
tire
take
extra

care
not
to

damage
tire
bead
rim

flange
and
bead
seat

Do
ot

use
tire
irons
to
foree
beads

away
from
wbeel
rim

flange
that
is

always
use
tire

replacement
device

whenever
tire
is
removed

b
Install
wive
core
and
inflate
to

proper
pressure
Check
the

locating

rings
of
the
tire
to
be
sure

they

show
around
the
rim

flanges
on

both
sides

WARNING

When
while
tire
is

being
inflated

bead

snaps
over

safety
hump
it

might
break
Thus
to
avoid
satious

personal
injury
never
stand
over

tire
when

inflating
it
Never
inflate

to
a

pressure
greater
then
2
8

kg
em
40

psQ
If

beads
fail
to

seat
It
that

pressure
deflate
the

tire
lubricate
it

again
and
then

reinflate
it
If
the
tire
is
ov

inflated
the
bead

might
break

pos

sibly
resulting
in

serious
persona

injury

Wheel
and
Tire

Recommended
tire
inflation

pressure

kg
em
psi

Sedan
Hatchback
and

Wagon

Tire
size
Car

speed

rife

l

o

tio

l
For
normal

speed
For

high
speed

Under
100
km
h
60
MPH

Over
100
km
h

60
MPH

Front
Rear
Front

Rear

I

7
24
1

7
24

1
7
24
1
7
24

01
8

26

01
8
26

17
24

1
7
24
1
7
24
17
24
155
13
6
15
13

4PR

155SRl3

175
70SRI

o

Wagon
only

Note
Inflation

pressure
should
be

measured
when
tires
are
cold

TIGHTENING

TORQUE

Wheel
nut

Steel

and
aluminum
wheels

kg
m
ft
lb

8
0
to
10
0

58
to

72

WT
6

Bumper
height

I
Place

car
on
a
flat
surface
under

curb
weight
condition
Tires
must
be

inflated
to
rated

pressure

2
Measure

height
above

ground
of

bumper
at
two

mounting
locations
as

shown
in

Figs
BF
7

and
BF
8

3
If

bumper
height
is

not
within

the

specification
loosen
shock
ab

sorber

attaching
bolts
and
nuts
Then

adjust
bumper
height
After

adjust

ment

tighten
bolts
and
nuts
securely

Front

bumper
height
H

360

to
408

mm

14
17
to
16
06
in

Rear

bumper
height
H

Sedan
and
Hatchback

391
to
433

mm

15
39
to
17
05
in

Wagon

376
to
418
mm

14
BO
to
16
46
in

Sedan
and
Hatchback
Body

I
J

S

H

I
BF740B

Fig
BF
7
Front

Bumper
Height

Wagon

O
J

H

j

BF741B

Fig
BF
8
Rear

Bumper
Height

BF
7

ILLUMINATION
CONTROL
UNIT
Body
Electrical

System

8

GY
GW

AIMING

ADJUSTMENT

To

adjust
vertical

aim
use

adjusting

screw
on

upper
side
of

headlamp
and

to

adjust
horizontal
ailn

use

adjusting

screw
on
side
of

headlamp
BE1200

Fig
BE

I3
Illumination
Control
Unit

1

Vertical

adjustment

2

Horizontal

adjustment

BE1210

Fig
BE
14

Aiming

Ad
iusting
Screws

Note

Before

makiiIg
headlamp
aim

ing

adjustment
observe

the
follow

ing
instructions

a

Keep
all
tires
inflated
to
correct

pressures

b
Place

car
and
tester
on
one
and

BE
11
same

flat
surface

c
See

that
there
is

no
load
in
car

coolant

engine
oil

fIlled

up
to

correct
level
and
full
fuel
tank

other

than
the
driver
or

equivalent

weight
placed
in

driver
s

position

d

For
details
refer
to
SAE
J599d

When

performing
headlamp
aiming

adjustment
use

an

aiming
machine

aiming
wall
screen
or

headlamp
tester

For

operating
instructions
of

any

almer
it

should
be
in

good
repair

calibrated

and
used

accordi

g
to

respective
operation
manuals

supplied

with
the
unit

If

any
aimer
is

not
available

aiming

adjustment
can
be
done
as

follqws

Turn

headlamp
low
beam
on

H

Horizontal
center
line

of

headlamps

BE297D

Fig
BE
I5

Aiming
Adjustment
Unit

mm
in

Note

a

Adjust
headlamps
so

that

upper

edge
of
hot

spot
is

equal
in

height

to

headlamp
height
and
left

edge
of

hot

spot
is

equal
in

height
to
each

center
line
of

headlamps

b

Dotted
lines
in

illustration
show

center
of

headlamp