tailgate DATSUN 210 1979 Service Manual

DATSUN
210
Model

8310
Series

F

BODY

CONSTRUCTION

BODY
ALIGNMENT

BUMPER

DESCRIPTION

INSPECTION

FRONT
BUMPER

REAR
BUMPER

BODY
FRONT
END

RADIATOR
GRILLE

FRONT
APRON

COWL
TOP
GRILLE

FRONT
FENDER

FENDER
PROTECTOR

HOOD

HOOD
LOCK
CONTROL

DOORS

FRONT
DOOR

REAR
DOOR
4
door
Sedan
and

Wagon

BODY
REAR
END

TRUNK
LID
Sedan

SAC
K
000
R
Hatchabck
BODY

CONTENTS

BF
2

BF
4

BF
5

BF
5

BF
6

BF
8

SF
8

BF
9

BF
9

BF
9

BF
10

BF
10

BF
10

BF
11

BF
11

BF
12

BF
12

BF
15

BF
16

BF
16

BF
18
TAILGATE

Wagon

WINDSHIELD
AND

WINDOW
GLASS

WINDSHIELD
GLASS

REAR
WINDOW
GLASS
Sedan
and

Hatchback

REAR
WINDOW
GLASS

Wagon

SIDE

WINDOW
GLASS
2
Door
Sedan

and
Hatchback

REAR
QUARTER
WINDOW
GLASS

Hatchback

REAR
SIDE
WINDOW
GLASS

Wagon

INTERIOR

INSTRUMENT
PANEL

CONSOLE
BOX

SEAT

SEAT
BELT

TRIM
AND

MOLDING

ROOF
TRIMMING

BODY
SIDE
TRIM
AND
MOLDING

SPECIAL
SERVICE

TOOLS
BF
20

8F
21

SF
21

BF
22

SF
23

BF
26

BF
26

BF
27

SF
29

BF
29

SF
30

BF
30

BF
31

SF
32

BF
32

BF
32

BF
34

TAILGATE

Wagon
Body

J

L

il
@

2

TAILGATE

ASSEMBLY

Adjustment

Follow
the
same

procedures
as
for

back
door
Hatchback

Removal

and
Installation

Follow
the
same

procedures
as
for

back
door
Hatchback

TAILGATE
LOCK
AND

LOCK
CYLINDER

Adjustment

1
To

adjust
contact
between
striker

and
catcher

loosen

attaching
bolts
and

move
them

as

required

Io
iL

BF748B

Fig
BF

50
Adjusting
Striker
Catcher

rom
Side
to
Side
4
1

Lock

2

Bumper
rubber

3

Tailgate

4

Tailgate
stay

5

Lock
cylinder

6

Retaining
clip

7

Striker

C
tcher

8
Shim

9
Striker

10

Wedge
bumper

11
Back
door

hinge

JUUUbJUlIbJUULJUU

I

t

BF749B

Fig
BF
51

Adjusting
Striker
Fore

and

Aft

2

Adjust

bumper
rubber

with

shilns
Also

adjust

wedge
bumper
with

shilns

3

After
the
desired

adjustment
is

obtained

tighten
bolts

securely

Removal

and
Installation

Open
tailgate

2

Remove

tailgate
fmisher

and
seal

ing
screen
from

tailgate

BF

20
BF1478

Fig
BF
49
Tai

gote

3

Loosen
bolt

attaching
tailgate

lock

and
remove
lock
and

striker

catcher
from

tailgate

III

J

1l
d
l

I

1
p

1

RetBinin8
clip

2

Lock

cylinder

3
Lock

4

Striker
catcher
BF750B

Fig
BF
52

Removing
Lock
and
Lock

Cylindir

4

To
remove
lock

cylinder
pry
off

retaining
clip
on
lock

cylinder
from

inside
of

tailgate
and
remove
lock

cylinder
from

tailgate
outer

panel

5
Installation
is
in
the

reverse
order

of
removal

Adjust
tailgate
lock

refer

ring
to
Back
Door
Hatchback

Adjust

ment

Body

2
Insert
a

strong
cord
in

groove
of

weatherstrip
where

opening
flange
fits

Note
Insert

cord
so

that
its
ends
are

at
bottom
center
of

glass
from
lower
center
of
rear
window

glass

to
seal

lip
of

weatherstrip
on

opening

flange

Cord
should
be

pulled
first

across

bottom
of

glass
then

up
each

side
and

finally
across

top

5

Carefully

tap
around
rear

window

glass
to
assist
in

seating

weatherstrip
on

flange

Note
Never

tap
or

hammer
at

glass
to

position
3

With
rear
window

glass
supported

and
centered
in

opening
in

body

check

relationship
between

glass
and

9pening
around
entire

perimeter
of

glass

I
Entire
inside
surface
of

glass

should
be
in

contact
with

opening

2
Curvature

of

glass
should
con

form
to
that

of

opening

3
Mark

any
section
of

opening
to

be
refonned
Remove

glass
and

reform

opening
as

required

4
Install
rear
window

glass
as

follows

I
Install
rear
window

weatherstrip

to

glass
n

I

Ii

V
i

I

1

j
CD

I

CV

ID
1
Rear
window

glass

2
Cord

3

Weatherstrip
BF648

Fig
BF

61
In5talling
Cord
in

Weatherstrip

3

With
aid
of
a
coworker
carefully

position
and

center
rear
window

glass

in

opening
in

body
supporting
it

with

SuckerST08800000

4
When

glass
and

weatherstrip
are

properly
positioned
in

opening
slowly

pull
ends

of
cord
with
a

coworker

pushing
glass
from
outside

starting
Fig
BF
62
Installing
Rear
Window

Glass

5
Install
all

previously
removed

parts
8F647

Fig
BF
60

Installing
Weatherstrip

REAR
WINDOW
GLASS

Wagon

ll3

eOO
l1
81
fJ

1

2
wV

6pf
@

1

Tailgate

2
Rubber

3
Rear
window

molding

4
Rear

window

glass

5
Rear

window
welt

6

Butyl
seal

7
Adhesive

8
Dam

rubber

9
Rear
window
retainer

10
Corner

molding

Unit
mm

in

BF752B

Fig
BF

63
Rear
Window

Gla
Wagon

BF
23

DESCRIPTION

The
rear

window

glass
is

butyl

sealed
aU
around
the

periphery
and
is

retained
with

screws
in
the

corner

areas
In
addition
it
is
also

bonded

with
adhesive
at
the

upper
and
lower

middle

portions
The

molding
is

glued

to

the

straight
line
of
the

glass
and
the

corner

moldings
are
fitted

to
the

glass

REMOVAL

CAUTION

00
not

attempt
to

pry
moldings
glued

to
rear

window

glass

1

Remove
rear
window
welt

2

Remove

luggage
rear
finisher

3

Disconnect

rear
window

defogger

connections

4

Remove
rear
window

wiper
arm

along
with
blade
if

equipped

5

Remove
rear
window
comer

moldings

6

Loosen
window

glass
retaining

screws
and

remove
rear

window

glass

retainers

II

1

BF753B

Fig
BF

64
Removing
RNr
Window

G
Retainer

7
Cut
off

butyl
seal
around

entire

periphery
of

glass
as
follows

I
Secure
one
end
of

steel
music

wire

0
5
mm
0

020
in
in

diameter

to
a

piece
of
wood

that
can
serve

as
a

handle

Using

long
nose

pliers
insert

other

end
of
wire

through
butyl
seal

at

edge

of

glass
then

secure
that
end
of
wire

to
another
wood

handle

2
With
the
aid
of

an
assistant

carefully
cut

through
bytyl
seal
Body

arDUna
entire

periphery
ofwirid6

by

pull
wire

with
a

sawing
motion

BF754B

Fig
BF

65

Cutting
Butyl
S
I

CAUTION

To

avoid

damage
to

defogger
lead

plate
harness
running
along
the

periphery
of

rear
window

glass
on
left

and

right
lower
half

portions
pull
out

steel
music
willi
as
it

comes
near

upper

side

of

harness
and
then
insert

it
into

area

near
lower
side
of
harness

to

continue

cutting
butyl
seal

71
A

L

0

fr

f

1
Lead

plate

BF755B

Fig
BF
66
Location

of
Rear
Window

Defogger
Lead
Plate

and

Harness

8

Support
rear
window

glass
with

SuckerST08800000

BF756B

Fig
BF
67

Supporting
Rear
Window

GLus

BF
24
9

From
inside
car

push

glass
up

and

out
of
window

opening
Then

dis

connect
rear
window

defogger
harness

10

Using
a

rag
dampened
with
un

leaded

gasoline
wipe
any
trace
of

butyl
seal
or

adhesive
off

tailgate

II

Remove
most

of
adhesive
from

bonded

areas
of
rear
window

opening

with

a
razor
blade
or

scraper

leaving
it

approx
1

0
to
2
0

mm
0

039

to

0

079
in

thick

CAUTION

If

body

painted
surtin
e
is

scratched

be
sure
to

repair
that
area
with

paint

INSTALLATION

I

Remove

tailgate
from

body
Re

fer
to

Tailgate
for
removal

2

Place
a

suitable
stand
s
under

tailgate
so
rear

window

gla
s
is

set

level

CAUTION

Securely
support
tailgate
to

prevent
it

from

being
deformed

3

Clean

contacting
surfaces
of
tail

gate
and
rear

window

glass
with
a

rag

dampened
with
unleaded

gasoline

CAUTION

00
not
allow
oil

grease
or

water
to

get

on
clean
surfaces

4

Attach

butyl
seal
around

entire

periphery
of

rear
window

glass
so
that

outer

edge
is

6
mm
0
24

in

beyond

glass
See

Fig
BF

68

Note

a
Do

not
touch
surfaces

of

butyl

seal
which
comes
into

contact

with

glass
and

tailgate
with
hands

as
this
will
reduce

sealing
effects

b

Always
amx
a

continuous
bead
of

butyl
seal

be
sure
to

overlap
one

end
of

butyl
bead

approximately

i
0

mm
0
39
in
over

the
other

end

A
bread
can
cause
water

leakage

r
t

s7
Glm

I

6
0
24

k

IJ

4
0
16

Sectional
view

of

butyl
seal

5
Insert
an
adhesive

cartridge
into

Caulking
Hand
Gun

ST08810000

Apply
a

continuously
smooth
bead
of

adhesive
to

upper
and
lower

periph

eries

of

glass

approx
300
mm
11
81

in

along
the

straight
middle

portions

r
300
1

S

300
11
81

I
I

Unit
mm
in

Fig
BF
69
aF7SaB

Glass

Puipherie
with

Applied
Adhesive

ST08810000

ButYlseal

Adhesive

P

Molding

GlaSS

BF759B

Fig
BF
70

Applying
Adhesiue
Body

6
0
24

If
I

Unit
mm
in

BF7578

Fig
BF

68

Affixing
Butyl
Seal

6

Support
rear
window

glass
with

SuckerST08800000

7

With
the

help
of
an
assistant

bring
rear
window

glass
close
to

open

iog
flange
of
rear
window
and
connect

rear
window

defogger
harness

BF760B

Fig
BF
71

Connecting
Rear
Window

Defogger
Harness

8

Carefully
position
rear
window

glass
on

opening
flange
of
rear
win

dow

BF
25
Note

Make
sure
that

clearances
be

tween

rear
window

molding
and

window

opening
in

tailgate
are

equal
at
all

points

9

Using
a
heat

gun
heat

butyl
seal

on
inner
side
of
rear
window

to

approxilnately
800C

l760F
Apply

ing
reasonable

pressure
to

glass

adjust

clearance
between

glass
and

tailgate

flange
to

specified
value
dimension

A

Repeat
this

adjustment
over
en

tire

periphery
of

glass

Dimension
A

4

mm
0
16

in

Note
Use
sand

bags
or
suitable

weights
and
tires
or

similar
cushion

ing
materials
for

applying
pressure

CAUTION

Never

place
weights
directly
on

glass

or

apply
excessive

pressure
on
one

area
as
this

may
cause

glass
breakage

1
I
I

A

1T

BF761B

Fig
BF
72

Apply
Pressure
to

Glass

10

Install
rear
window

glass
re

tainers

and

tighten
retaining
screws

II

Install
corner

moldings

12

Install

tailgate
on
car

body

Refer
to

Tailgate
for
installation

13

Install
all

previously
removed

parts
in

the
reverse
order
of
removal

Body

REAR
SIDE
WINDOW
GLASS
Wagon

4

1

Body

2
Rear

side
window

molding

3
Rear
side

window
glass

4

Butyl
seal

5
Rubber

Bf7628

Fig
BF
78

Rear
Side
Window
Glo
8

DESCRIPTION

The

rear
side
window

glass
is

butyl

sealed

all
around
its

periphery
and
is

retained

with
four

bolts

REMOVAL

CAUTION

Do
not

attempt
to

pry
moldings
glued

to
the
rear
side

window

glass

BF763B

Fig
BF
79

Removing
Nuts

front

portion

1

Remove
rear
side
window
welt

2

Remove

luggage
side

upper
finish
4
Remove
air
outlet

grille

S
Remove

bolts

securing
rear

por

tion
of

rear
side
window

glass
er

3
Remove

nut

securing
front

por

tion
of

rear
side
window

glass

lt

BF7648

Fig
BF
80

Removing
Bolts

rear

portion

BF
27
6

Using
a
knife
cut
off

butyl
seal

around
entire

periphery
of

glass

Note
It
is
advisable
to
start

cutting

butyl
seal
at
rear

portion
of

window

glass
while

pulling
glass

outward

BF765B

Fig
BF

81
Cutting

Butyl
Seal

7
Remove
rear

side
window

glass

8

Using
a

rag
dampened
with
un

leaded

gasoline
remove

any
trace
of

butyl
seai
from

car

body

INSTALLATION

I
Clean

contacting
surfaces
of

body

and
rear
side
window

glass
with
a

rag

dampened
with

unleaded

gasoline

CAUTION

Do
not
allow
oil

grease
or
water
to

get

on
clean
surfaces

2

Attach

butyl
seal
around
entire

periphery
of
rear
side
window

glass
so

that
inner

edge
is

at

specified
distance

from

printed
black
area
on

glass
See

Figs
BF
82
and
BF

83

Note

a
Do

not
touch
surfaces
of

butyl
seal

which

comes
into
contact
with

glass

and

tailgate
with
hands
as

this

will
reduce

sealing
effects

b

Always
affix

a
continuous
bead
of

butyl
seal
be
sure
to

overlap
one

end
of

butyl
bead

approximately

10
mm
0
39
in
over
the
other

end
A
break
can
cause
water
leak

age

Body
Electrical

System

WIRING

Sedan
and
Hatchback

Wagon

2

1

Main
harness

2

Engine
harness
No
2

3
Instrument
harness

4

Body
harness

5

Room
tamp
harness

6
Back
door
harne
ls
Hatchback

7

Tailgate
harness

Wagon

BEl12D

Fig
BE
3

Wiring

BE4

CAUTION

a
Be
sure
to
use

only
windshield

washing
solution

Never
mix

soap
powder
or
deter

gent
with
solution

b
To
avoid

improper
windshield

washer

operation
do
not

operate

windshield
washer

continuously
for

more
than
30
seconds
or
without

washer
fluid

Normally
windshield

washer
should
be

operated
for
10

seconds
or
less
at
one
time

Wiper
and
washer
switch

When

removing
wiper
and
washer

switch
remove

combination
switch

Refer
to

Lighting
and
Turn

Signal

Switch

BE131D

Fig
BE
35

Wiper
and
Wll5her

Switch

INSPEctiON

Wiper
motor

W
P

6

LJ
3

B

gu

BE132D

Fig
BE
36

Wiper
Motor
Unit
Body
Electrical

Sys
em

I

There
should
be

continuity
at

the

following
terminals

Between

ill
and

@
@
and

CID

@
and@

2
Then

securely
connect
positive

terminal

of
a
2
volt
DC

power
supply

to
terminal

@
and

ground
terminal

CID
Wiper
motor

should
run

3
Next

ground

terminal@
Do
not

Wiper
and
washer
switch

t3
11
17

I

7b

14
16

REAR
WINDOW

WIPER
AND

WASHER

REMOVAL
AND

INSTALLATION

Wiper
motor
unit

Disconnect

battery
ground
cable

2

Remove

wiper
arm
from

pivot

shaft

by
loosening

wiper
arm

attaching

bolt
after

raising
wiper
blade
from
rear
o

i

Jill

BE1B
ground
terminal

CID
this
time

Wiper

motor
should
run

4
Ground
either

terminal

CID
or

@

to

keep

wiper
motor

running

Chec
k

continuity
between
termi

nals

ill
and@

Continuity
should

repeat
ON
and

OFF

periodically

W

PE
I
WASH

DFF
lOW

HI
PUSH

11

0

116

117
o
g

b

BE1330

Fig
BE
37

Wiper
and

WcuherSwitch

window

glass

3

Remove

tailgate
finisher

and
seal

ed

screen

4
Disconnect
harness

connector

5

Remove

wiper
motor
unit

from

tailgate
by
removiDg
attaching
bolts

6

Install

wiper
motor
unit
in

the

reverse
order
of
removal

Install

wiper
arm
in
correct

installa

tion

angle
to
obtain
correct

sweeping

wQes

BE134D

Fig
BE
38

Removing
Rear

Wiper
Motor