horn DATSUN 210 1979 Service Manual

Page 385 of 548


Steering
System

STEERING
COLUMN

AND
GEAR

Tightening
torque
of

bolts
and
nuts

kg
rn
ft4b

@
3
8

to
5
2

27
to

38

@
1
3
to
1

8
9
to
13

@
0
35
to
0
45
25
to
3
3

@
4

0
to
5

0
29
to
36

@
7
0

to
8
0
51
to
58

lEi
13
to
15

94
to
108
1

Steering
wheel

2
olumn

clamp

3

Steering
column

4

Jacket
tube

flange

S

RUbbercoupling

6

Steering
gear

ST860

Fig
ST

l

Steering
Column

and
Gear

STEERING
WHEEL
2

spoke
steering
wheel

I

Remove
bolts
from
back
side
of

steering
wheel

2
Lift

horn

pad
from

steering

wheel

and
disconnect
horn
wire
REMOVAL

I

Disconnect

battery
ground
cable

2
Remove
horn

pad

3

spoke
sport
steering
wheel

Pull
off

pad

ST766

Fig
ST
3

Removing
Horn
Pod

ST765

Fig
ST

2

Removing
Horn
Pod
3
Remove

steering
wheel
nut

4

Using

Steering
Wheel
Puller

ST2718000l
install

puller
anchor

51
2
bolts
into
threaded
holes

provided
in

steering
wheel
Turn
center
bolt
of
the

special
tool
clockwise
to
remove
steer

ing
wheel

CAUTION

a
00
not

strike
end

of

steering
col

umn
shaft
with
a
hammer

Striking

shaft
will

damage
bearing
or
col

lapsible
shaft

b
Be
careful
not
to

damage
cancel

pole

Fig
ST
4
Removing

Ste
ing
WhHl

INSTALLATION

Install

steering
wheel
in
the
reverse

order
of
removal
Observe
the
follow

ing
instructions

Apply

grease
to

sliding
portions

2
When

installing
steering
wheel
to

column
shaft

align
punch
mark

on

steering
wheel
with

punch
mark
on

the

top
end
of

column
shaft

til

Tightening
torqu

Steering
whee

nut

3
8
to
5

2

kg

27

to
38

ft
Ibl

Note
After

imtol1ing

steering
wheel

turn

it
clockwise
end
counterclock

wise

cheddng
for
catch
or

drag

Also
check
horn
for

operation

Page 446 of 548


DATSUN
210
Model
8310
Series

SECTIONBE

BODY
ELECTRICAL
SYSTEM

CONTENTS

BODY
ELECTRICAL
WIRING

DESCRIPTION

FUSE
AND
FUSIBLE
LINK

WIRING

WIRING
HARNESS

LOCATION
OF
ELECTRICAL
UNIT

ELECTRICAL
UNIT
OF

LIGHTING
SYSTEM

BULB
SPECIFICATIONS

REMOVAL
AND
INSTALLATION

For

lamp

IGNITION
SWITCH

COMBINATION
SWITCH

ILLUMINATION
CONTROL
UNIT

AIMING
ADJUSTMENT

ELECTRICAL
UNIT
OF

SIGNAL
SYSTEM
BE
12

TURN
SIGNAL
SWITCH
BE
12

HORN
RELAY
BE
12

HAZARD
SWITCH
BE
12

STOP
LAMP
SWITCH
BE
12

BACK
UP
LAMP
SWITCH
BE
12

DOOR
SWITCH
BE
12

METERS
AND
GAUGES
BE
13

COMBINATION
METER
BE
13

TACHOMETER
BE
14

FUEL
LEVEL
AND
WATER
TEMPERATURE

INDICATOR

SYSTEM
BE
14

WARNING
SYSTEM
BE
15

CHARGE
WARNING
SYSTEM
BE
15

BRAKE
WARNING
SYSTEM
BE
15
BE
2

BE
2

BE
2

BE
4

BE
5

BE
8

BE
9

BE
9

BE
10

BE
10

BE
10

BE
11

BE
11
OIL
PRESSURE
WARNING
SYSTEM

SEAT
BELT
WARNING
SYSTEM

ELECTRICAL
ACCESSORIES

WINDSHIELD

WIPER
AND
WASHER

REAR
WINDOW
WIPER

AND
WASHER

CIGARETTE
LIGHTER

RADIO

CLOCK

REAR
WINDOW
DEFOGGER

STARTING
SYSTEM
For
automatic

transmission
models

HEATER

DESCRIPTION

AIR
FLOW

REMOVAL
AND
INSTALLATION

ADJUSTING
HEATER
CONTROL

DISASSEMBLY
AND
ASSEMBLY
OF

HEATER
UNIT

INSPECTION

WIRING
DIAGRAMS
AND

TROUBLE
DIAGNOSES

ELECTRICAL
SYSTEM
BLOCK

DIAGRAM

FUSE
BLOCK
CIRCUIT

SUPPLY

ROUTING

LIGHTING
SYSTEM

SIGNAL
SYSTEM

METERS
AND
GAUGES

WARNING

SYSTEM

ELECTRICAL
ACCESSORY
SYSTEM

HEATER
BE
15

BE
15

BE
17

BE
17

BE
18

BE
20

BE
20

BE
21

BE
21

BE
23

BE
23

BE
23

BE
24

BE
26

BE
27

BE
27

BE
28

BE
29

BE
29

BE
30

BE
31

BE

36

BE
41

BE
44

BE
4B

BE
55

Page 450 of 548


m
c
n
to
l
l

I
g
iF
0
1
To
side
marker
lamp
L
H

2
To
headlamp
L
H

3
To
horn
L
H

4
To
front
combination
lamp
L
H

5
To
cooler
co
pressor
Air
Con
models

6
To
oil
pressure
switch

7
To
condenser

8
To
horn
R
H

9
To
front
combination
la
t11p
R
H

10
To
side
marker
lamp
R
H

11
To
headlamp
R
H

12
To
body
earth

13
To
fusible
link

14
To
inhibitor
relay
AfT
model

15
To
aut6
choke
relay

16
To
ignition
coil

17
To
condenser

18
To
washer
motor

19
To
engine
harness
No
2
@

20
To
alternator

21
To
starting
motor

22
To
throttle
opener
solenoid
Except
FU
models

23
To
fuel
cut
solenoid
Except
FU
models

24
To
throttle
switch
FU
models

25
To
fuel
cut
solenoid
FU
models

26
To
auto
choke

27
To
VC
cut
solenoid
M
T
and
Calif
AfT
models

28
To
distributor

29
To
thermal
transmitter

30
To
body
harness

31
To
low
pressure
switcn
Air
Con
models

32
To
rear
window
washer
motor

33
To
FICO
solenoid
Air
Con
models

34
To
room
lamp
harness

35
To
cooling
unit
Air
C
on
models

36
To
heater
motor
37
To
engine
revolution
switch
FU
models

38
To
rear
wiper
switch

39
To
wiper
motor

40
To
brake
level
switch

41
To
belt
timer

42
To
horn
relay

43
To
stop
lamp
switch

44
To
kickdown
switch
AfT
model

45
To
hazard
flasher
unit

46
To
turn
signal
flasher
unit

47
To
ignition
switch

48
To
steering
lock

49
To
wiper
switch

50
To
turn
signal
and
hC
rn
switch

51
To
lighting
switch

5i
To
hazard
switch

53
To
belt
switch

54
To
door
switch
L
H

55
To
hand
brake
switch

56
To
automatic
transmission
control
indicator

AfT
models

57
To
instrument
harness

58
To
check
connector
I
0
i
a

z
Z
G
z

tIl
tIl
a
Z
Il
I
to

o
Co
m
16

n
n
OJ
1
3

Page 453 of 548


BodyElecti
ical
System

LOCATiON
OF
ELECTRICAL
UNIT

@

Q
J
r

J

D

t

Inhibitor
relay

AfT

2
Auto
chok
e

relay

3
Buzzer

4

Door
switch
RlI

5

Turn
signal
flasher

6
Hazard
flasher
7
Door
switch
L
H

8
Horn
relaY

9

Seat
belt
timer
unit

10

Stop
lamp
switch

11
Kickdown
switch
Am

BEl17D

Fig
BE
8
Locotiono
Ekctricol
Unit

BE

S

Page 455 of 548


REMOVAL
AND

INSTALLATION

For

lamp

Note

a
Disconnect

battery
ground
cable

before

starting
to

work

b
To

repJaoe
bull

push
ill
n
bulb

turn
it

counterclockwise
and
re

move
it

from
socket
Install
new

bulb
in
tbe
reverse
order
of

re

moval

9

Removing
bulb

Installing
bulb

BE259C

Fig
BE
9

Replacing
Bulb

c
To

repbce
wedge
base

type
bulb

puD
out
bulb
from
socket

To

inslaD

new
bulb

pusb
bulb
into

socket

Removing
bulb

Installing
bulb

Fig
BE
10
BE260C

R

eplac
ing
Wedge
BlUe

Type
Bulb
Body
Electrical

System

IGNITION
SWITCH

OFF

ICC
01

ST
I

0

0

61
1

ot

Steering
lock

5

I

OUT

I
Iso

16
6

I

T

BEll8D

Fig
BE
II

Ignition
Switch

COMBINATION

SWITCH
wires

at
connector

6

Loosen

retaining
screw
and
Ie

move
combination

switch

assembly

7

lnstaD
combination
switch
in
the

reverse
order
of
removal
REMOVAL
AND

INSTALLATION

I

Disconnect

battery
ground
cable

2

Remove
horn

ring

3

Remove

steering
wheel

4

Remove

steering
column
cover

5

Disconnect
combination
switch
INSPECTION

Test

continuity
through
switch

with
a

test

lamp
or

ohmmeter

TURN
SIGNAL
HORN
AND
LIGHTING
SWITCH

1
1
R

HORMI

119
0
I

12
I
6
I

136
I

II
0
I
III
I

F

c
I
c
I
c

15
0

QQOQ

16
6
56

I
5

11
0

II
000Q
10

9
000000

BE119D

Fig
BE
12
Combination
Switch

BE

l0

Page 457 of 548


Body
Electrical

System

ELECTRICAL
UNIT
OF
SIGNAL
SYSTEM

CAUTION

Before

startill1l
to
work
on

any

part
of

electrical

system
disconnect

battery

ground
cable

TURN
SIGNAL

SWITCH

Refer
to

combination
switch

HORN
RELAY

REMOVAL
AND

INSTALLATION

I

I

BE123D

Fig
BE
16

ReplOving
om

ReIDy

INSPECTION

1

i
L
l

I
F
I

L

t
r
j

CV
CD

@

pi

101

D
C
12V

BE124D

Fig
BE
17
Horn

ReIDy
HAZARD
SWITCH

REMOVAL
AND

INSTAUATION

I

Disconnect

battery
ground
cable

2
Remove

upper
steering
column

cover

3

Disconnect
harness
connector

4
Remove

ret

ining
screw

5
Install
hazard

warning
lamp

switch
in
the

rev
erse
order
of
removal

i

1
4

2
5

V
lfI

OMI

g
1

t

5
01

BE306C

Fig
BE

IS
Hazard
Switch

STOP
LAMP

SWITCH

REMOVAL
AND

INSTALLATION

I

Disoonnect

battery

ground
cable

2
Disconnect
harness
connectors

3

Loosen
lock

nut
Switch

assembly

can
then
be
taken
out
by

rotating

switch

4

Install
in

the
reverse
order
of

removal

BE
12
BE68QC

Fig
BE
19

Stop
Lamp
Switch

INSPECTION

Test

oontinuity
through

stop
lamp

switch
with
a
test

lamp
or
ohmmeter

When

plunger
is

pressed
into
switch

assembly
stop
lamp
switch
contacts

are

open
Contacts
are
closed
when

plunger
is

projected

BACK
UP
LAMP

SWITCH

Back

up
lamp
switch
is

installed
on

transmission

INSPECTION

When
transmission
lever
is

in
R

position
there
should
be

continuity

between

two
terminals

DOOR
SWITCH

Door
switch
is
installed
on
lower

center

pillar

REMOVAL
AND

INSTAUATION

I
Disconnect

battery
ground
cable

2
To

pull
switch
assembly
out
of

lower

pillar
withdraw
switch
and

wiring
assembly

3
Disconnect
lead
wire
at
con

nector

Page 475 of 548


WIPER
MOTOR

WINDSHIELD
WASHER
MOTOR

REAR
WIPER
MOTOR

REAR
WINDOW
WASHER
MOTOR

m
w
o
HORN

CIGARETTE
LIGHTER

CLOCK

HAZARD
FLASHER
LAMP

STOP
LAMP

ROOM
LAMP

LUGGAGE
ROOM
LAMP

TAIL
LAMP

CLEARANCE
LAMP

LICENSE
PLATE
LAMP

COMBINATION
METER
LAMP

l
I
ll
6
C
l
ii
en

g
0

o
m

till
oill
l
I
t1
l

CO
l
m
l
m
0
z

t

15A
10A

14
fA
20A

16

T
r

t1
l
t1
l

CO
CO

CJ
CJ

1
1

m
m

0
0

z
z
HEATER
lAIR
CONDITIONER

ENGINE
REVOLUTION
SWITCH

FUEL
CUT
SOLENOID

VACUUM
CUT
SOLENOID

AUTO
CHOKE
HEATER

THROTTLE
OPENER
SOLENOID

TURN
SIGNAL
LAMP

GAUGE
I
FUEL

L
WATER
TEMPERATURE

WARNING
LAMP

BRAKE

CHARGE
OIL
PRESSURE

SEAT
BELT

WARNING
BUZZER

BACK
UP
LAMP

KICKDOWN
SOLENOID

TACHOMETER
REAR
DEFOGGER
f

c
It
1
1
m
g
II
n
a
n
c
It
c
1J

c
CIl

z
G
S
3
OJ
o
Cl
m
CD

In
Ql

Page 494 of 548


Body
Electrical

System

HORN
CIGARETTE
LIGHTER
AND
CLOCK
SYSTEM

I

I

0

W

l

I

fD
CCI
MAIN
HARNESS

I

I

0

en

srb

J

I

U
h

E
0
0

z

t
LL

Z
U

J

w
z

on
QlJ
J

w

0

Y

X

o

I
CIGARETTE
LIGHTER

Itt

9

J

J
I

Z

w

en

l

o

z

1

0

en

Zrl

I
O

tEl

g

r
J
i
I

J
al

I
J

ti
J
ti

1

1

J

J

8ho
f

J1
tf
J

P
II

J

J

1

I

I

e

o

TURN

SIGNAL
SWITCH
CLOCK

01
0

I

J

u

o

J

W

en

u
9W

tutJ

I

j

I

6

I

r

BE154D

Fig
BE
87

Wiring
Diagram
for
Horn

Cigarette
Lighter
and
Clock

System

BE49

Page 499 of 548


Horn

Condition

Neither

high
nor
low

horn

operates

High
Low

horn

does
not

operate

Horn
does
not

stop

to
sound

Reduced
volume
and

or

tone

quality
Body
Electrical

System

Probable

cause

Burnt

fuse

Faulty
horn

button
contact

Horn
sounds
when

@
terminal
of

inst

harness
connector
to

combination
switch
is

grounded

Faulty
horn

relay

Horn

sounds
when

CD
and

ID
terminals

of

engine
harness
to
horn

relay
are
connected

with
a

test
lead

including
15A

fuse

Lo
se

conn
ection

or

open
circuit

Faulty
horn
or
loose
horn

terminal
connee

tion

Break
in
wire

to
horn

Short
circuited
horn
button
and

or
horn

button
lead
wire

When
inst

harness
is

disconnected
from

combination
switch
horn

stops
sounding

Faulty
horn

relay

Loose

or

poor
connector
contact

Fuse

relay
horn
and
or

horn
button

Faulty
horn
Corrective
action

Correct
cause
and

repbce
fuse

Repair
horn

button

Replace

Check

wiring
and

or

repair
connection

Correct
horn
terminal
connection
or

replace

horn

Repair

Repair
horn
button
or
its

wiring

Replace

Repair

Replace

Radio

Noise

prevention
chart

Position
car
in
an

open
area

away
from

steel

buildings
run

engine
extend
antenna

to
its

maximum

length
set
volume

control
to
maximum
and
set

dial
at
a

median

point
where
no

broadcasting
wave
is

received

Condition

Probable

cause

Ignition
system

Noise
o
curs
when

engine
is

operated
High
tension

cable

Ignition
coil

Charging
system

Sound
of

alterilating
current

present
Alternator

When
accelerator

pedal
is

depressed
or

released

noise
occurs
Voltage
regulator

BE

54
Corrective
action

Install
new

high
tension

cable

Replace
O

5
lF
capacitor
installed
to

primary
side

terminal
of

ignition
coil
with

ne
ones

Note
Be
careful

not
to
install

capacitor
to
see

ondary
or

primary
breaker
side
This
will

result

in

improper
engine
operation

Replace
O
5

lF
capacitor
installed
to

charging
ter

minalA

Note
Do

not
use
a

larger
capacitor

Install
a
O
5

lF

capacitor
to

IGN
terminal

of

voltage
regulator

Page 546 of 548


J
E

HEA
DLAMPIlH

fRQNT
COMO
uION

lAMP
IlH

c

D

HORN

I
fIlONTCOHIB
ATION

lAMPLH

Z

I
HEADLAMP
lH
fIlO
SlOE
MAIlKEII

l
PIIH

II

i

Jl

fllONT
SIDE
MARKER

LAMP
lH
BATTERY

fl
d

Wi

1

f

FUSlBlElINI

J

CO
OENSEII
C
Il

LrEFlhATOR
litn

J

HiERMM

TIlANSMITTUi

j

m

COMPIIESSO

MOOELS
BOOVU
1l1H

SUB

L

J

DISTIlIBUTOR

SPAllA
PLUGS

0

0

Ii
0

t

E
i

w

a

E
g

8
J

0

w

u

g

r

I

J

j
H
U

oo
i@

5

2

@
Ww
W
W

ai

o

ww

i
woO

a
i

Jwt
o

o

2
0

i
i
52
1

w

0

JwO

WJ
1979

FILAR
WIPEIl
SW

I
g

aml
ffll

CD

1o
i
CHECK

CONNECTOR

m

TOROON

r
O

L
GW

f
nttJ
p

ar

G

HAND

G

BIl
IUSW

SE
u
am
sw

J8
eI
8

HAZ
IlD
n

Gl

flASHER

UNITL
Y
G

TUIlN5IGN
l

flASHEIlUN

O

ow

w

IGHIIION

SW
LO

STEERINGlOCIISW

KICKOOWNSW
r
Ol

0
1
DOHS

L
d
CJ
CJ
R

I
I

STOPlAIOIP
SW
c

L
J
d
q
c

m

HAZARDSW

g

L

WIPER
WASHEII
SW

r
o
IIE

lURN
SlGNAl
HOIlN
SW

iE

lIGHTING
SW
DATSUN
210

I

II

I

W

PEII
BIIAIIE
SEAl
BEll

IoIOIOR
LEVU
TI

ElI
w

FUSE
BlOC
6
DJ

liDO
LAMP

W
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