instrument cluster DATSUN 210 1979 Service Manual

Page 76 of 548


Not

Pump
rotors
and

body
are
not
serv

iced

separatdy
If

pump
rotors
or

body
are

damaged
or

worn

replace

ment
of
the
entire
oil

pump
assembly

isnecessary

OIL
PRESSURE

REGULATOR
VALVE

The
oil

pressure
regulator
valve
is

not

adjustable
At
the
released

posi

tion
the
valve

permits
the
oil
to

by

pass
through
the

passage
in
the

pump
cover
to
the
inlet
side
of

the

pump
Check

regulator
valve

spring
to

ensure

that

spring
tension
is
correct

no

1

Regulator
valve

2
Relief

valve

3
Valve

spring
E
L045

Fig
EL
5

Regulator
and
Reli
Vatv
Engine
Lubrication
System

8Peciflcatlons

Oil

pressure

At

idling

more
than

O

Blrg
an2
11

psi

At

3
000

rpm

3
B
to
5
2lrg

an2

54
to
74

psi

Regulator
ai

spring

Free

length

43
49
rom
1
7122
in

InstoJlod
l

ngth
load

30
3
mm
3
67

kg

1
193

inJB
09lbl

Regulator
val

o

ning
pressur

3

8
to
4
2

lrg
an2

54
1060

psi

OIL
PRESSURE

RELIEF
VALVE

The
relief
valve
located
in

the
oil

pump
cover

by
passes
the

oil
into
the

main
oil

gallery
when

the
oil
filter

elem
nt
is

exCessively
clogged
With

regula
tor
valve
removed
check
valve

for

operation
See

Fig
EL
5

OIL
FILTER

tEMOVAL

Place
a
suitable
container
under
the

f1lter

Unscrew
f1lter
from
oil

pump
cover

flange
using
Oil
Filter
Wrench

STl9320000

EL
4
Fig
EL
6

Removing
Oil
Filter

INSTALLAnON

I
Coat

the

packing
on
the
new

f1lter
with

oil
Position
the

f1lter
on

the
oil

pump
cover

flange
Hand

tight

en
the
f11ter
until
the

packing
contacts

the

cover

flange
then
advance
it

2
3

tum

Note
Do
not

overtighten
the
fiIter

or

oil
leak

may
occur

2

Operate
the

engine
at
fast
idle

and
check
for
oil
leaks
Check
the
oil

level
and
add
oil
if

necessary

OIL
PRESSURE

WARNING

SWITCIt

The
oil

pressure
warning
switch
is

located

on
the

oil

pump
cover
and

wired
to

an
instrument

cluster
See

Fig
EL
6

The

warning

light
glows
whenever

the

oil

pressure
drops
below
0

2
to
0
4

kg
cm1
2
8
to
5
7

psi

Prior
to

installing
a
switch
to
cover
I

be

sure
to

apply
a
conductive
sealer

to

threads
of

switch

Page 440 of 548


INSTRUMENT
PANEL
Body

INTERIOR

1
Lock
and

striker

2

Lid
fInisher

3

Lid

stopper

4
Cluster
lid

B

compartment

5

Side
vent

grille

INSTRUMENT
PANEL

ASSEMBLY

Removal
and
installation

I
Disconnect

battery
ground
cable

2
Remove
illumination
control
rhe

ostat

3
Pull
out
heater

control
knob
and

remove
heater
control
finisher

4

Remove
screw

attaching
heater

control

assembly
to
instrument

panel

5
Draw

out
ash

tray
and
remove

grommet
to
ash

tray

6
Remove

bolt

attaching
instru

ment
lower
assist

cover
to
instrument

panel

7

Remove

steering
column

cover

8
Disconnect

speedometer
cable
be

hind

speedometer

9
Remove
radio
antenna

cable

10

Disconnect

body
and
instrument

harness
at

connectors

11

Disconnect
heater

ground
har
6
Instrument

panel
assembly

7
Cluster
lid
A

8
Radio
mask

9

Center
vent

grille

10
Instrument
lower
assist
cover
11
Instrument
lower
center
cover

12
Heater
control
fInisher

13
Illumination
lamp

14
Ash

tray

15
Heater
control
lever
bracket

ness
connector

12
Remove

instrument

panel
at

taching
bolt

and
remove
instrument
BF768B

Fig
BF
84
Instrument
Panel

Assembly

panel

13

Installation
is
in
the

reverse

order

of
removal

I

I

I

8F5778
7Jf1ll

A

Fig
BF
85

Removing
Bolt

Attaching
Point

BF
29

Page 441 of 548


CLUSTER
I
IDA

Removal

and
installation

I

Disconnect
batterv

ground
cable

2
Remove

steering
column

cover

3
Remove

illumination
control

rhe

ostat

4
Pull
out

heater
control
knob

and

remove
heater
c
ntrol

finisher

5

Remove
screw

attaching
heater

control

assembly
to

cluster
lid
A

nQ
lQ

Ii

tl

rffmfLu

O

r

BF783B

Fig
BF
86

Removing
Screw
A

Uoching

Heater
Control

6
Pull
out
radio

dial
knobs

and

remove
nuts

and
washers

7

Draw

out
ash

tray
and
remove

screws

securing
ash

tray
holder
to

cluster

lid
A

B

Remove
cluster
lid
A

securing

screws

1
G808

iS

Ill
1

CJy

BF7848

Fig
BF
87

Remooing
Screw

Attaching

Cluster
Lid
A

CONSOLE

BOX

@

01

Automatic
control
2

Console
box

indicator

3
Console
box
bracket
Body

9
Disconnect

following
wire

harness

connectors

Ash

tray
illumination

Cigarette
lighter

Rear

defogger
switch

Warning
light

Clock

Turn

signal
switch

10

Remove
cluster
lid
A

drawing
it

out
backward

11

Installation
is
in
the

reverse

order
of
removal

CLUSTER
LID
B

Removal
and

Installation

I

Remove

instrument
lower
assist

cover

2

With

glove
box
lid

open
remove

lid

stopper
securing
screw

3

Remove
cluster
lid
B

securing

screws

i

i

ll

r
II
I

BF580B

Fig
BF

88

Removing
Cluster

Lid
B

4

Remove

cluster
lid
B

5

Installation
is
in

the
reverse
order

of
removal

J

BF581
B

Fig
BF

89
Console

Bo

SF
30
SEAT

FRONT
SEAT

Removal
and
installation

I

Remove
bolts

attaching
front
of

seat

bracket
to

floor

2

Remove

bolts

attaching
rear
of

seat

bracket

to
floor

3

Then

remove
front
seat

assembly

from
car

4

Installation
is
in
the

reverse
order

of
removal

REAR

SEAT

Removal
and
Installation

Sedan

I

Remove
bolts

attaching
rear
seat

cushion
front

end
and
remove
rear
seat

cushion

2

Remove
screws

attaching
rear

seat

back

and
lift
it

up
Then

remove
it

from

body

f

I

8F5828

Fig
BF
90

Removing
Rear
Seat

3

Installation
is
in

the
reverse
order

of
removaL

Hatchback
and

Wagon

I

Unfasten

screw
and

clip
retaining

luggage
floor

carpets

Page 458 of 548


Body
Electrical

System

INSPECTION
4
Installation
is
in
the

reverse
order

of
removal

Test

continuity
through
door

switch
with
a
test

lamp
or

ohmmeter

When

plunger
is

pressed
into
switch
assembly
door

switch
contacts
are

open
Contacts
are
closed
when

plung

er
is

projected

METERS
AND
GAUGES

3
Remove

steering
column

cover

4

Remove
cluster
lid
A

referring
to

Instrument
Panel
Section
BF

for

reqlOval
and
installation

5

Remove

retaining
screws

6

Disconnect

speedometer
cable

by

pushing
and

turning
connector

cap

counterclockwise
7

Disconnect
lead
wire
terminals

for

multi

pole
connector
and
tachome

ter

if
so

equipped

8
Install
combination
meter

in
the

reverse
order

of
removal
CAUTION

Before

starting
to
work
on

any
part
of

electrical

sYstem
disconnect

battery

ground
cable

COMBINATION

METER
Note
Be
careful

not
to

damage
print

ed
circuit

I

Disconnect

battery
ground
cable

2

Remove

steering
wheel

CD
Cl

B

i

lJ

Q
@

8

0

I
0

w
@
@

I
Q

a

d

Q
Q
J

Q
2
Cl
0

a

w

Q
3

j

J

Z
t

0
J

W

C

I
0
9
J
CI
C

CI

J

0

I
Q
a
Cl
w

z
J

w
Z
a

c

o
0

3
S2
J1
J2
a
a
l

gO

C
4

l
w
I

EO
l

c
zO

zO
1

Cl

CjU
z

3
Q
Q
w
c

ffi

ffi

to
J
C
U
en

a

C
a
w

i

r
@
p

g10

l
0

U
lJ
v

v

zO

8
7
12
11
10

Q

o

I

Fig
BE
20
Combination
Meter
1
Water

temperature
gauge

2

Speedometer

3
Turn

signal
pilot
lamp

4
Fuel
level

gauge

5

High
beam

pilot
lamp

6
Oil

pressure
warning

lamp

7

Charge
warning
lamp

8
Illumination

lamp

9
Turn

signal
pilot
lamp

10
To

speedometer
cable

11

Illumination

lamp

12

Illumination

lamp

13

Charge

warning
lamp

14

Oil

pressure
warning
lamp

15

Illumination

lamp

16

High
beam

pilot
lamp
12
1

11
00

o

100

6

gO

80
0

7
2

o

3

o

04

Os

o

6

U

4
u

6

BE125D

BE13

Page 460 of 548


CHARGE
WARNING

SYSTEM

Refer

to
Section

EE

BRAKE
WARNING

SYSTEM

REPLACEMENT

Hand
brake

switch

I

Disconnect

battery

ground
cable

2
Remove

console
box
if

equipped

3
Disconnect

hand
brake

switch

lead
wire
at

connector

4
Remove

switch
from

switch

bracket

by
pulling
it

5
Install
new

switch
in
the
reverse

order
of
removal

BE

177C

Fig
BE
23
Hand
Brake
Switch

Brake
fluid
level
switch

Brake
fluid
level
switch
is
buiit

into
brake
master

cylinder

cap

The

cap
can
be

easily
removed

by

twisting
it
after

disconnecting
lead

wire
terminals
Then

replace
it

OIL
PRESSURE

WARNING

SYSTEM

REPLACEMENT

011

pressure
switch

To

replace
oil

pressure
switch
dis
Body
Electrical

System

WARNING

SYSTEM

connect
lead
wire

from
switch
termi

nal
and

unscrew
switch

Oil

pressureswltch

BE247

Fig
BE
24

Oil
Pres5ure
Switch

@

SEAT
BELT

WARNING

TIMER

8

SEAT
BELT
J

WARNING

LIGHT

REMOVAL
AND

INSTALLATION

Warning
buzzer

Disconnect

battery
ground
cable

2
Remove
instrument
lower
cover

and
cluster
lid
B

compartment

3
Disconnect

buzzer
wire

con

nector

4
Remove

screws

retaining
buzzer

assembly
and
then
take
out
buzzer

assembly

5

Installation
is
in

the
reverse
order

of
removal

BE15
SEAT
BELT

WARNING
SYSTEM

DESCRIPTION

This

system
consists
of
an

ignition

switch

a
timer
unit

a

warning
light
a

driver
s

seat
belt
switch

and
a

warning

buzzer
and
is

designed
to
remind
the

driver
to

buckle
his

seat
belt

When
the

ignition
switch
is

turned

to

the
ON

position
the

warning

light
comes
on
and
remains
on
for
4
to

8

seconds
At
the

same
time
the

warning
buzzer
sounds
for
4
to

8

seconds

intermittently
if
the

driver
s

seal
b
lt
is

not
fastened

properly
The

buzzer
is

also
used
as
a

theft

warning

buzzer
and
back

up
warning
buzzer

only
for
5

speed
manual
transmission

model

2

3

BUZZER
SEAT

BELT

SWITCH

l

BE1270

Fig
BE

25
Seat
Belt

Warning
System

11

BE128D

Fig
BE
26

Warning
Buzzer

Page 471 of 548


REMOVAL
AND

INSTALLATION

HEATER
CONTROL

SEMBLY

I
Disconnect

battery

ground
cable

2
Pull
off

control
lever

knobs

3
Remove

cllJs
r

lid
A

4
Remove
defroster
ducts

5
Disconnect

door
control
cables

and
rod
at
each
door
Body
Electrical

System

6

Disconnectharness
tonnec1or

7
Remove
heater
control

assembly

with

bracket
from
instrument

panel
by

loosening
attaching
screw

8
Install
heater
control

assembly
in

the
reverse
order
of
removal
After

installing
heater
oontrol

assembly
oon

trol
cables
and
rod

must
be

adjusted

by

referring
to

Adjusting
Heater
Con

trol

HEATER
UNIT

I
Disconnect

battery
ground
cable

2

Drain

engine
coolant

3
Remove

package
tray
with

brack

et
if

equipped

4
Remove
console
box
if

equipped

5
Remove

cluster
lid
A

6
Remove

heater
control

assembly

7
Remove

radio
receiver

8
On
air
conditioner

equipped

models

disconnect
cooler
ducts
at

heater
unit

side

9
Remove

center
ventilator
duct

10

Disconnect
blower

motor
har

ness
connector

II

Disconnect
inlet

of
wat
r
cock

and
outlet

of
heater
core
hoses

by

loosening
hose

clamps

12

Remove
heater
unit

after
re

moving
heater
unit

retaining
bolts
To

air

intake
door

BE19
C

Fig
BE
63
Heater
Control
Assembly

13

Install
heater
unit
in

the
reverse

order
or
removal

rf

o

t

a

1
BE190C

Fig
BE
64

Removing
Heater
Unit

BLOWER
MOTOR

I

Disconnect

battery
ground
cable

2
Disconnect
blower
motor
harness

connector

BE

26
3

Remove
blower
moto
after

rti

moving
blower
motor

retaining
screws

4

Install
blower

motor
in

the
re

verse
order
of
removal

RESISTOR

I

Disconnect

battery
ground
cable

2
Disconnect
harness
connector

3
Remove
resistor

by

pulling
it

Note
Resistor

can
be
removed

iIy

by
prying
from
above
and
below

with

a
fbt
blade
screwdriver
with

resmor

slightly
raised
from
heater

unit

4

Install
resistor
in
the

reverse

order
of
removal

1
Remtor

2
Blower

3
BlOWer
motor

BE244D

Fig
BE
65

Removing
Blower
Motor

and
Resistor

WATER
COCK

I

Remove
heater
unit

2
Remove
water
cock

attaching

screw

3

Disconnect
hoses

by
loosening

hose

clamps

4
Install
water
cock
in

the
reverse

order
of
removal