dimensions DATSUN B110 1973 Service Repair Manual

BRAKE

Removal
and

disassembly

1
Jack

up
the
rear
side
of
the
vehicle

support
with
a

stand
and
remove
the

wheeL

2
Loosen

the
hand
brake
wire
remove

the
clevis

pin

from
the
rear
wheel

cylinder
lever
and

disconnect
the

hand
brake
wire
Remove
the
return

spring
pull
spring

I
I
k
re

I
I
l

nlinder
lever

I

Fig
BR
40

Removing
hand
brake
wire

3
Remove
the
brake
drum
Remove
the
shoe

retainer

and
return

spring
and

remove
the
brake
shoe

assembly

I
I

I
I
Brake
shoes

Shoe
retainer
Return

spring

Adjuster

Fig
BR
41

Rear
drum

brake

4
Disconnect
the
brake
tube

from
the
wheel

cylinder

5

Remove
the
dust
cover

adjusting
shims

and

plates

The
wheel

cylinder
can
then

be
removed

easily

6
Remove

the

adjuster
assembly
7
Remove
the

flange
bolt
from
the
rear

axle

housing

remove
the
rear
axle

shaft
The
brake
disc
can
then
be

removed

together
with
the
rear

axie
shaft
Refer
to

Section
RA

Fig
BR
42

Removing
brake
disc

Inspection

For
the
rear
brake

inspection
the
instructions

for
front

drum
brake

apply

Return

spring
dimensions

Wire
dia
x
free

length

active

turns
Load
x

length

Cylinder

side
2
0
x
119
2
mm
28

0
0787
x
4

69
in

28
10

6

kg
x
132
7

mm

33

4lb
x
5
22
in

Adjuster

side
2
0
x
69
5

mm
20

0
0787
x
2
736
in

20
8
6

kg
x
76
7

mm

I9
6lb
d

020
in

CYLINDER
SIDE

t
2
0
472

r
lif

r
1
5
58
2

283F

119
2

4
69

FREE

LENGTH

ADJUSTER
SIDE

1210
472

11
0
433

J54J

69
5
2

736

FREE
LENGTH
UNIT
mm
in

Fig
BR
43

BR
17

BRAKE

SERVICE
DATA
AND
SPECIFICATIONS

Brake

pedal

Pedal
free

height

Full

stroke
of

pedal
head

Master

cylinder
mm
in

mm
in
141
5
t2
5
57
to
0787

120
4
72

17
5
11

16

Inner

diameter
of
master

cylinder
mm
in

Allowable
maximum
clearance
between

cylinder
and

piston
mm
in

Wheel

cylinder

Inner
diameter
of
wheel
cylinder

Front
drum

disc

Rear

front
disc

Allowable
maximum

clearance
between

cylinder
and

piston

Brake
drum
and
rotor
disc

Drum

brake
inner
diameter

Rotor

disc
outer
diameter

Rotor
thickness

Drum
inside
out
of
roundness

Max

allowable
drum

inner

diameter

Run
out
of
the

rotor

Max

allowable
rotor

thickness

Lining
dimensions

Front
drum
brake

Lining
width

x
thickness
x

length

Total

braking
area
0
13
0

0051

mm
in

mm
in

mm
in

mm
in
20
6

13
16

48
1
1

894

20

6
13

16

1746
11
16

mm
in
0
18
0

0071

mm
in

mm
in

mm
in

mm
in
203
2
8
00

212
5
837

9
5

03740

Below
0
Q2
0

0008

mm
in

mm
in
204
5

8
051

Below
0
03
0

0012

mm
in
8
4
03307

mm
in

cm2

sq
in
35
x
4
8
x
195
1
378
x
0
1890
x
7
68

273
423

BR

2J

BODY

UNDERBODY
ALIGNMENT

CONTENTS

UNDERBODY
GENERAL
SERVICE

INFORMATION

ALIGNMENT
CHECKING
PROCEDURE
BF
9

BF
9

UNDERBODY
GENERAL

SERVICE

INFORMATION

Since
each

underbody
component
directly
affects
the

overall

strength
of
the

body
it
is
essential
that

proper

welding
sealing
and
rust

proofing
techniques
be
observed

during
service

operations

Whenever
the

body
is

repaired
be

sure
to
provide
the

repaired
body
parts
with

rust

proof

In
the

case
of
a

rust

proofmg
critical

underbody

component
it
is
essential
that
a

good
quality
type
air

dry

primer
such
as
corrosion
resistant
zinc
chromate
be
used

Do

not
use
combination

type
primer
surfacers

ALIGNMENT
CHECKING

PROCEDURE

Misalignment
in
the

underbody
affects
the
front

fender
door
trunk
lid

and
window

alignments
and
also

the
tail

gate
and
rear

body

opening
alignments
in
the

case

of
a
station

wagon
or
van

Underbody
misalignment

particularly
affects

the

suspension
system
thereby
causing

various

problems
that
arise
from

suspension
misalignment

It
is
essential
that

underbody

components
be

aligned

within
the

specified
dimensions

given
in

Figures
BF
13
14

and
IS

In

the
event
of

collision
damage
it
is

important
that

underbody
a1ignrnent
be

thoroughly
checked
and
if

necessary
realigned
to
the

specified
dirnensions

There
are

many
tools
that

may
be

ernployed
to
correct

collision

damage
such

as
frame

straightening
machines

external

pulling
equipment
other
standard

body
jacks
PRINCIPLES
OF
TRAMMING

CAR
PREPARATION

TRAMMING
SEQUENCE
BF
9

BF
10

BF
10

To
assist
in

checking
alignment
of
the

underbody

components
repairing
minor

underbody
damage
or

locating
replacement
parts
the

following
underbody

dimensions
and

alignment
checking
information
are

presented

PRINCIPLES
OF
TRAMMING

All
reference
locations
shown
in

Figure
BF
13
14
and

15

are

symmetrical
at
the
centerline
of
the
vehicle
For

example
wheo

performing
a
crosHheck
of
the

body
floor

panel
dimensions

Figures
BF
I3
14

and
IS
the

diagonal
measurement
should
be
the

same
in
boflii

directions
Cross

checking

operations
are
used
to
deter

mine
the

relationship
between
two
locations
on
the

underbody

To

measure
the

distance
between

any
two

reference

points
on
the

underbody
accurately
two

specifications

are

required

I
The

horizontal
dimension
between
the
two

points
to

be

measured

2
The
vertical
dimension
from
the
datum

line
to
the

points
to
be
measured
For
an

example
the

diagonal

measurement
calculated
on
a
horizontal

plane
between

reference

points
of
dimension
line
L
shown
in

Figure

BF
I3
is
631
3
mm
24

8
in
The

specifications
from
the

datum

line
have
a
vertical

height
difference
of
11
6

mm

0
456
in
between
the

forward
location
of
dimension

L

at
vertical
dimension
80
0
mm
3
150
in
and
the

rearward
location
of
dimension
L
at

vertical
dimension

91
6
mm
3
606
in
The

vertical

pointer
used
at
the

forward
location
should

be

positioned
so
as
to
extend

11
6

mm
0
456
in

further
from
the
tram
bar
than
the

BF
9

ENGINE
MECHANICAL

Cylinder
head
recess
diameter

For

standard
insert

Intake

Cylinder
head

recess
diameter

mm
in
For
service
insert

For
standard
insert

Exhaust

For

service
insert

Interference

fit

mm
in
Intake

Exhaust

Replacing
the
valve
seat
insert

I
Old
valve
seat
insert

may
be
removed

by
boring
up

to
such
an
extent
that
the
valve
insert
is

collapsed

The
machine

depth
stop
should
be
set
so
that

boring

cannot
be
made

beyond
the
bottom
face
of
the

insert

recess
in
the

cylinder
head

2
Select
a
suitable

valve
seat
insert

and

verify
the

outside
diameter

3
Machine
the

recess
for
the
valve
seat
insert
on
the

cylinder
head

correctly
along
the
concentric
circle
to

the
valve

guide
center
so
that
the
valve
seat
insert
is

fitted
correctly

4

Heat
the

cylinder
head
to
a

temperature
of
1500
to

2000C
3020
to
3920
F

5
Fit
the
valve

seat
insert

ensuring
that
it
beds
on
the

bottom
face
of
the

recess
completely

6
The

valve
seats

newly
fitted
should
be
cut
or

ground

to
the

specified
dimensions
as
shown
in

Figure
EM
44
37
016

to
37

000
dia
1
4576
to
I
4564
dia

37
516

to
37
500
dia

I
4766

to
1
4754
dia

33
016
to
33

000
dia
1
2996
to
1
2990
dia

33
516

to
33

500
dia
1
3196

to
1
3190

dia

0
064
to

0
096

0
0025

to
0
0038

0

064
to
0
096

0
0025

to
0
0038

I

t

v

Al

r
A2

I
onl

J

J
n
llI

lltl
I
G
llW

6

UNIT
mm

in

Al
37
016
to
37
000
dia
1
4576
to

14570
dia

A2
33
016
to
33
000
dia
1
2996
to
1
2990

dia

0
34
7
to
34
5
dia
1
3659

to
1
3581
dia

O2
28
7

to
28
5

dia

I
1299
to
1
1221

dia

1
1
3

0
0512

2
1

8
0
0709

Fig
EM

41

Valve
seat
insert

EM
13

ENGINE
LUBRICATION
SYSTEM

Inspection
and

repair

Clean
the
disassembled

parts
with

cleaning
solvent
and

inspect
for
defects

Inspect
the
drive
rotor
shaft
for

excessive
wear
and

scores
and
check

the
following
clearances

Side

clearance
between

Quter
and

inner
rotors
0
12
mm
0

0047
in
or
below

Tip
clearance
0
04
to
0
I2mm

0
0016

to
0
0047
in

Clearance
between
outer

rotor
and

body

0
15
to
0

21
rom
0
0059
to
0
0083
in

Adjusting
regulator

Insert
valve
in
the

body
and
measure
the
distance
A

from
the
valve
end
to
the

spring
contacting
face
inside
the

plug
See

Figure
EL
4

2
The
distance
from
the

spring
contacting
face
inside

the
valve
to
the
valve
end
amounts
to
18
mm

0
7086
in

3
On

inspecting
the
above

dimensions
determine
the

thickness
of

adjusting
shim

Shim
thickness
A
18

mm
0

7086
in

spring

length
at

compression
load
3
67

kg
8
091bs

Assembly

Assembling
the
oil

pump
is
the

reverse
order
of

disassembly

Note
3

Be
sure
no
traces
of

grinding
chips
lint
or
dirt

remain

b
Be

sure
gasket
is
not
turned

up
and
discon

tinued

OIL

PRESSURE

REGULATOR

VALVE

The
oil

pressure
regulator
valve
is
not

adjustable
At

the

released

position
the

valve

permits
oil

passing
through

a

passage
on
the

pump
cover
to
the
inlet

side
of
the

pump

Measure
the

regulator
valve

spring
dimension

to
ensure

that
the

spring
is

provided
with
the
correct
tension
e

Q

@

I

I
Adjusting
shim

2

Valve

spring

13
I
RegulatoT
valve

Fig
EL
4

RegulatoT
valve

Tightening
torque

Oil

pump
cover

bolts

kg
m
ft
lb
2
0
1
45

Oil

pump
mounting

bolts
kg
m

ft
lb
13
to

1
5

9
4to
II

Cap
nut

regulator

valve

kg
m
ft

lb
4
0
to
5
0

29
to
36

Specifications

Oil

pressure
at

idling

kgfcm2
Ibfsq
in
0
9
to
1
2

13
to
17

Regulator
valve

spirng

Free

length
mm
in

Pressured

length
mm
in
4349
l71

30
3
I
19

Regulator
valve

opening

pressure
kgfcm2
lbfsq
in
3
8
to
4
2

54
to
60

OIL

FILTER

The

oil
filter
is
of
a

cartridge
type
The
oil
filter
is

installed

or
removed

using
special
tool

The
filter
element
and
the
filter

body
are
caulked

together
I
t

must
be

replaced
with
a

new
one
as
an

assembly

When

installing
the

oil
filter
fasten
it
to
the
oil

pump

EL
3

ENGINE

SPECIFICATIONS

Dimensions
of
radiator

core

Height
x
Width
x
Thickness
mm
in
330
x

344
x
32

13
0
x

13
5
x
1
26

Type
Corrugate
fin

type

Radiator
fin

spacing
mm
in
2

5
0
098

Radiator

capacity
K
cal
hoC
335

Water

capacity
with
heater
kg
em
lb

sq
in

t
US

qt
Imp
qt
0
9IO
l
13II4

4

9
5

I
4

X
Cap
working

pressure

SERVICE
JOURNAL
OR
BULLETIN
REFERENCE

DATE
JOURNAL

or

BULLETIN
No
PAGE
No
SUBJECT

CQ

4