warning DODGE DAKOTA 2004 3.G Owners Manual
Page 240 of 300
Coolant Pressure Cap
The coolant pressure cap must be fully tightened to
prevent loss of coolant, and to insure that coolant will
return to the radiator from the coolant reserve tank.
The pressure cap should be inspected and cleaned if there
is any accumulation of foreign material on the sealing
surfaces.
WARNING!
The warning words ªDO NOT OPEN HOTº on the
coolant pressure cap are a safety precaution. Heat
causes pressure to build up in the cooling system. To
prevent scalding or injury, do not remove the pres-
sure cap when the system is hot or under pressure.
Coolant Level
The coolant reserve system provides a quick visual
method for determining that the coolant level is ad-
equate. With the engine idling, and warmed to normal
operating temperature, remove the cap from the over-
flow bottle, remove the dipstick and wipe the excess
coolant from it. Reinsert the dipstick and remove. Ob-
serve the dipstick checking the holes along the stem for
coolant. Check the coolant level whenever the hood is
raised.
240 MAINTAINING YOUR VEHICLE
Page 243 of 300
Brake System
Power Disc Brakes (Front)
Disc brakes do not require adjustment; however, several
hard stops during the break-in period are recommended
to seat the linings and wear off any foreign material.
Self-Adjusting Rear Brakes
To maintain the correct adjustment, you need only drive
your vehicle in reverse and apply the brakes. If further
adjustment is needed, drive forward about 20 feet (6
meters) before you repeat the reverse application. To
avoid poor braking, brake pull, or damage to brake
drums, the brake linings should be inspected as specified
in the Maintenance Schedule.
Brake Master Cylinders
The fluid level in the master cylinders should be checked
whenever the vehicle is serviced, or immediately if the
brake system warning light is on. If necessary, add fluid
to bring level to the full mark on the side of the reservoir
of the brake master cylinder. Be sure to clean the top of
the master cylinder area before removing the cap. With
disc brakes, fluid level can be expected to fall as the brakepads wear. Brake fluid level should be checked when
pads are replaced. If the brake fluid level is abnormally
low, check system for leaks.
Refer to Recommended Fluids, Lubricants and Genuine
Parts for correct fluid type.
MAINTAINING YOUR VEHICLE 243
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WARNING!
Use of brake fluid that may have a lower initial
boiling point, or is unidentified as to specifications,
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Brake Linings
Your vehicle is equipped with self-adjusting brakes. A
few brake applications while moving in reverse will
maintain your brakes at the specified adjustment. Adjust-
ment will continue until the brake linings are worn. To
avoid brake failure, brake pull or damage to drums,
inspect the brake linings as specified. If excessively worn,
the brake linings must be replaced.
Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
244 MAINTAINING YOUR VEHICLE
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WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any sign of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance free
system. In the event of leakage or other malfunction, the
system must be replaced.
Manual Transmission
Fluid Level Check
This fluid should be checked whenever other underhood
services are performed. The fluid level is checked by
removing the fill plug. If the level of the lubricant is more
than 1/49(6.35 mm) below the bottom of the filler hole
while the vehicle is level, enough lubricant should be
added to bring the level to the bottom of the filler hole.
NV-3500 5-Speed Transmission Lubricant Selection
These transmissions are filled with manual transmission
fluid at the factory. This fluid does not require periodic
changing. If it becomes necessary to add or change the
fluid in these transmissions, Refer to Recommended
Fluids, Lubricants and Genuine Parts for correct fluid
type.
Automatic Transmission
Fluid Level Check ± 3.7/4.7L Engine
Check the fluid level while the transmission is at normal
operating temperature 180ÉF (82ÉC). This occurs after at
least 15 miles (25 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
To check the automatic transmission fluid level properly,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
MAINTAINING YOUR VEHICLE 245
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Page 251 of 300
recommended. Do not use oven cleaner. Avoid auto-
matic car washes that use acidic solutions or harsh
brushes that may damage the wheels' protective fin-
ish.
²If you carry special cargo such as chemicals, fertilizers,
de-icer salt, etc., be sure that such materials are well
packaged and sealed.
²If a lot of driving is done on gravel roads, consider
mud or stone shields behind each wheel.
²Use Mopar touch up paint on scratches as soon as
possible. Your dealer has touch up paint to match the
color of your vehicle.
Interior Care
Use Mopar Fabric Cleaner to clean fabric upholstery and
carpeting.
Use Mopar Vinyl Cleaner to clean vinyl upholstery and
trim.
Mopar Total Clean is specifically recommended for
leather upholstery.Your leather upholstery can be best preserved by regular
cleaning with a damp soft cloth. Small particles of dirt
can act as an abrasive and damage the leather upholstery
and should be removed promptly with a damp cloth.
Stubborn soils can be removed easily with a soft cloth
and Mopar Total Clean. Care should be taken to avoid
soaking your leather upholstery with any liquid. Please
do not use polishes, oils, cleaning fluids, solvents, deter-
gents, or ammonia based cleaners to clean your leather
upholstery. Application of a leather conditioner is not
required to maintain the original condition.
WARNING!
Do not use volatile solvents for cleaning purposes.
Many are potentially flammable, and if used in
closed areas they may cause respiratory harm.
Glass Surfaces
All glass surfaces should be cleaned on a regular basis
with any commercial household-type glass cleaner.
Never use an abrasive type cleaner. Use caution when
cleaning inside rear windows equipped with electric
MAINTAINING YOUR VEHICLE 251
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NOTE:If you are leaving your vehicle dormant for
longer than 21 days, you may want to take steps to
protect your battery. You may do this by disconnecting
the battery or by disconnecting the ignition-off draw
(I.O.D.) fuse in cavity #12. The I.O.D. cavity includes a
snap-in retainer that allows the fuse to be disconnected,
without removing it from the fuse block. Pressing the
I.O.D. fuse back into the cavity reconnects it.
VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle's battery:
²Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse
located in cavity #12 of the fuse block. The I.O.D.
cavity includes a snap-in retainer that allows the fuse
to be disconnected, without removing it from the fuse
block.
²The transfer case should be placed in the 4HI mode
and kept in this position to minimize the battery drain.
²As an alternative to the above steps you may discon-
nect the negative cable from the battery.
REPLACEMENT LIGHT BULBS
LIGHT BULBS Ð Inside Bulb No.
A/C Control............................. 74
Ash Tray.............................. 161
Brake System Warning Indicator.............. 194
Dome Light............................ 579
EGR Reminder.......................... 194
Glove Box.............................. 194
Heater Control.......................... 158
High Beam Indicator...................... 194
Instrument Cluster........................ 194
Low Fuel Indicator....................... 194
Low Washer Fluid Indicator................. 194
Oil Indicator............................ 194
Overhead Console........................ 578
Seat Belt Indicator........................ 194
Switched Dome.......................... 578
Temperature Indicator..................... 194
Turn Signals............................ 194
Underhood Light......................... 561
4x4 Shift Indicator........................ 161
254 MAINTAINING YOUR VEHICLE
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Miles 102,000 108,000 114,000 120,000
(Kilometers) (163 000) (173 000) (182 000) (192 000)
[Months] [102] [108] [114] [120]
Change engine oil and engine oil filter. X X X X
Drain and refill transfer case fluid (4X4). X
Flush and replace engine coolant, if not done at 60 mos. X
Inspect brake linings. X
Replace engine air cleaner filter.X
Replace spark plugs.X
Inspect PCV valve, replace if necessary.*X
Inspect auto tension drive belt and replace if required.³ X
* This maintenance is recommended by the manufacture
to the owner but is not required to maintain the emis-
sions warranty.
³ This maintenance is not required if previously replaced.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
SCHEDULE ªAº 277
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Page 288 of 300
Adding Engine Coolant (Antifreeze)......... 239
Adding Fuel........................186,208
Air Conditioner Maintenance.............. 233
Air Conditioning....................... 134
Air Conditioning, Operating Tips........135,137
Air Conditioning Refrigerant.............. 234
Air Conditioning System................. 134
Air Pressure, Tires...................176,182
Airbag...........................31,34,102
Airbag Light........................... 38
Airbag On/Off Switch.................... 34
Alarm.............................21,102
Alarm, Panic........................... 19
Alignment and Balance.................. 181
Alterations/Modifications, Vehicle............ 5
Antifreeze (Engine Coolant)............238,258
Anti-Lock Brake System...............164,165
Anti-Lock Warning Light................. 102
Anti-Theft System....................21,102
Appearance Care....................... 249
Automatic Dimming Mirror................ 59
Automatic Transmission............144,146,245
Adding Fluid........................ 246Fluid and Filter Changes................ 247
Fluid Level Check..................... 245
Fluid Type.......................247,260
Gear Ranges......................... 147
Overdrive........................... 148
Shifting............................ 146
Special Additives..................... 247
Torque Converter..................... 149
Axle Fluid............................ 260
Axle Lubrication....................... 248
Backfire, Engine........................ 190
Ball Joints............................ 235
Battery............................... 232
Charging........................... 215
Emergency Starting.................... 215
Gas Caution......................... 215
Keyless Transmitter Replacement.......... 21
Saving Feature........................ 68
Belts, Drive........................... 230
Belts, Seat............................. 25
Body Mechanism Lubrication.............. 235
B-Pillar Location....................... 172
288 INDEX
Page 289 of 300
Brake Fluid........................... 260
Brake System.......................164,243
Anti-Lock........................164,165
Disc Brakes.......................... 243
Fluid Check......................... 243
Hoses.............................. 244
Master Cylinder...................... 243
Parking............................ 163
Self-Adjusting Rear.................... 243
Warning Light....................... 101
Brake/Transmission Interlock.............. 146
Break-In Recommendations, New Vehicle...... 52
Bulb Replacement...................... 255
Bulbs, Light........................... 254
Camper............................... 90
Capacities, Fluid....................... 258
Capacity, Cargo Weight.................. 191
Caps, Filler
Fuel............................... 186
Power Steering....................... 234
Car Washes........................... 250
Carbon Monoxide Warning.............91,189Cargo ............................... 191
Cargo Area Features..................... 194
Cargo Light.........................70,102
Cassette Tape and Player Maintenance....... 131
Cassette Tape Player...............106,119,121
Catalytic Converter..................189,231
CD Changer..................... 113,117,122
CD Player................. 110,114,116,124,126
Cellular Phone......................... 132
Center High Mounted Stop Light........... 257
Center Lap Belts........................ 30
Center Seat Storage Compartment........... 89
Certification Label...................... 191
Changing A Flat Tire.................... 209
Charging............................. 215
Chart, Tire Sizing....................... 169
Child Restraint.....................38,39,52
Child Restraint Tether Anchors...........42,46
Child Safety Locks....................... 16
Child Seat............................. 45
Climate Control........................ 133
Clock................................ 105
Club Cab............................24,64
INDEX 289
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Downshifting.......................... 151
Drive Belts............................ 230
Drive Shaft Universal Joints............... 235
Electrical Power Outlets................... 86
Electronic Power Distribution Center........ 252
Electronic Speed Control.................. 74
Emergency, In Case of
Freeing Vehicle When Stuck............. 167
Jacking............................. 211
Jump Starting........................ 215
Overheating......................... 239
Towing............................. 217
Emission Control System Maintenance....... 262
Emission Related Components............. 241
Engine
Air Cleaner.......................... 231
Air Cleaner Filter..................... 230
Block Heater......................... 146
Break-In Recommendations............... 52
Compartment.....................221,222
Coolant..........................238,259
Cooling............................ 237Exhaust Gas Caution................53,189
Fails to Start......................... 145
Flooded, Starting..................... 145
Fuel Requirements.................... 258
Oil ..........................226,258,259
Oil Selection......................... 258
Oil Synthetic......................... 229
Overheating......................... 239
Starting............................ 144
Temperature Gauge.................... 99
Entry System, Illuminated................. 12
Equipment Identification Plate............. 206
Exhaust Gas Caution..................53,237
Exhaust System......................53,236
Exterior Lighting........................ 68
Filters
Air Cleaner.......................... 230
Engine Fuel......................... 231
Engine Oil.......................229,259
Engine Oil Disposal................... 229
Flashers
Hazard Warning...................... 208
INDEX 291
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