lock DODGE NEON 2000 Service Repair Manual

(7) Install the wire and terminal in the connector.
Fully seat the terminal in the connector.
(8) Push in the single lock tab on the side of the
connector (Fig. 12).
TERMINAL/CONNECTOR REPAIR- AUGAT
CONNECTORS
(1) Disconnect battery.
(2) Disconnect the connector from its mating half/
component.
(3) Push down on the yellow connector locking tab
to release the terminals (Fig. 13).
(4) Using special tool 6932, push the terminal to
remove it from the connector (Fig. 14).(5) Repair or replace the connector or terminal as
necessary.
(6) When re-assembling the connector, the locking
wedge must be placed in the locked position to pre-
vent terminal push out.CONNECTOR REPLACEMENT
(1) Disconnect battery.
(2) Disconnect the connector that is to be repaired
from its mating half/component.
(3) Remove the connector locking wedge, if
required (Fig. 15).
(4) Position the connector locking finger away from
the terminal using the proper pick from special tool
Fig. 12 Single Lock Tab
1 ± SINGLE LOCK TAB
Fig. 13 Augat Connector Repair
1 ± LOCKING TAB
2 ± CONNECTOR
Fig. 14 Using Special Tool 6932
1 ± SPECIAL TOOL 6932
2 ± CONNECTOR
Fig. 15 Connector Locking Wedge
1 ± CONNECTOR
2 ± CONNECTOR LOCKING WEDGE TAB
8W - 01 - 12 8W - 01 GENERAL INFORMATIONPL
SERVICE PROCEDURES (Continued)

kit 6680. Pull on the wire to remove the terminal
from the connector (Fig. 16) (Fig. 17).
(5) Reset the terminal locking tang, if it has one.
(6) Insert the removed wire in the same cavity on
the repair connector.
(7) Repeat steps four through six for each wire in
the connector, being sure that all wires are inserted
into the proper cavities. For additional connector pin-
out identification, refer to the wiring diagrams.
(8) Insert the connector locking wedge into the
repaired connector, if required.
(9) Connect connector to its mating half/compo-
nent.
(10) Connect battery and test all affected systems.CONNECTOR AND TERMINAL REPLACEMENT
(1) Disconnect battery.
(2) Disconnect the connector (that is to be
repaired) from its mating half/component.
(3) Cut off the existing wire connector directly
behind the insulator. Remove six inches of tape from
the harness.
(4) Stagger cut all wires on the harness side at 1/2
inch intervals (Fig. 18).
(5) Remove 1 inch of insulation from each wire on
the harness side.
(6) Stagger cut the matching wires on the repair
connector assembly in the opposite order as was done
on the harness side of the repair. Allow extra length
for soldered connections. Check that the overall
length is the same as the original (Fig. 18).
(7) Remove 1 inch of insulation from each wire.
(8) Place a piece of heat shrink tubing over one
side of the wire. Be sure the tubing will be long
enough to cover and seal the entire repair area.
(9) Spread the strands of the wire apart on each
part of the exposed wires.
(10) Push the two ends of wire together until the
strands of wire are close to the insulation.
(11) Twist the wires together.
(12) Solder the connection together using rosin
core type solder only.Do not use acid core solder.
(13) Center the heat shrink tubing over the joint
and heat using a heat gun. Heat the joint until the
tubing is tightly sealed and sealant comes out of both
ends of the tubing.
(14) Repeat steps 8 through 13 for each wire.
(15) Re-tape the wire harness starting 1-1/2 inches
behind the connector and 2 inches past the repair.
(16) Re-connect the repaired connector.
Fig. 16 Terminal Removal
1 ± CONNECTOR
2 ± FROM SPECIAL TOOL KIT 6680
Fig. 17 Terminal Removal Using Special Tool
1 ± FROM SPECIAL TOOL KIT 6680
2 ± CONNECTOR
PL8W - 01 GENERAL INFORMATION 8W - 01 - 13
SERVICE PROCEDURES (Continued)

(17) Connect the battery, and test all affected sys-
tems.
TERMINAL REPLACEMENT
(1) Disconnect battery.
(2) Disconnect the connector being repaired from
its mating half. Remove connector locking wedge, if
required (Fig. 19).
(3) Remove connector locking wedge, if required
(Fig. 19).
(4) Position the connector locking finger away from
the terminal using the proper pick from special toolkit 6680. Pull on the wire to remove the terminal
from the connector (Fig. 20) (Fig. 21).
(5) Cut the wire 6 inches from the back of the con-
nector.
(6) Remove 1 inch of insulation from the wire on
the harness side.
(7) Select a wire from the terminal repair assem-
bly that best matches the color wire being repaired.
(8) Cut the repair wire to the proper length and
remove 1 inch of insulation.
(9) Place a piece of heat shrink tubing over one
side of the wire. Make sure the tubing will be long
enough to cover and seal the entire repair area.
(10) Spread the strands of the wire apart on each
part of the exposed wires.
Fig. 18 Stagger Cutting Wires
1 ± REPAIR SIDE WIRES
2 ± STAGER CUTS
3 ± HARNESS WIRES
Fig. 19 Connector Locking Wedge Tab (Typical)
1 ± CONNECTOR
2 ± CONNECTOR LOCKING WEDGE TAB
Fig. 20 Terminal Removal
1 ± CONNECTOR
2 ± FROM SPECIAL TOOL KIT 6680
Fig. 21 Terminal Removal Using Special Tool
1 ± FROM SPECIAL TOOL KIT 6680
2 ± CONNECTOR
8W - 01 - 14 8W - 01 GENERAL INFORMATIONPL
SERVICE PROCEDURES (Continued)

(11) Push the two ends of wire together until the
strands of wire are close to the insulation.
(12) Twist the wires together.
(13) Solder the connection together using rosin
core type solder only.Do not use acid core solder.
(14) Center the heat shrink tubing over the joint
and heat using a heat gun. Heat the joint until the
tubing is tightly sealed and sealant comes out of both
ends of the tubing.
(15) Insert the repaired wire into the connector.
(16) Install the connector locking wedge, if
required, and reconnect the connector to its mating
half/component.
(17) Re-tape the wire harness starting 1-1/2 inches
behind the connector and 2 inches past the repair.
(18) Connect battery, and test all affected systems.
DIODE REPLACEMENT
(1) Disconnect the battery.
(2) Locate the diode in the harness, and remove
the protective covering.
(3) Remove the diode from the harness, pay atten-
tion to the current flow direction (Fig. 22).(4) Remove the insulation from the wires in the
harness. Only remove enough insulation to solder in
the new diode.
(5) Install the new diode in the harness, making
sure current flow is correct. If necessary refer to the
appropriate wiring diagram for current flow.
(6) Solder the connection together using rosin core
type solder only.Do not use acid core solder.
(7) Tape the diode to the harness using electrical
tape making, sure the diode is completely sealed
from the elements.
(8) Re-connect the battery, and test affected sys-
tems.
Fig. 22 Diode Identification
1 ± CURRENT FLOW
2 ± BAND AROUND DIODE INDICATES CURRENT FLOW
3 ± DIODE AS SHOWN IN THE DIAGRAMS
PL8W - 01 GENERAL INFORMATION 8W - 01 - 15
SERVICE PROCEDURES (Continued)

8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............8W-42
A/C Compressor Clutch.................8W-42
A/C Cycling Switch....................8W-42
A/C Heater Blower Motor...............8W-42
A/C Heater Control....................8W-42
A/C Pressure Switches..................8W-42
Airbag Control Module.................8W-43
Airbags.............................8W-43
Antenna.............................8W-47
Automatic Shut Down Relay.............8W-30
Back-Up Lamp Switch..................8W-51
Back-Up Lamps.......................8W-51
Battery.............................8W-20
Blower Motor Resistor Block.............8W-42
Brake Lamp Switch....................8W-30
Brake Shift Interlock Solenoid...........8W-30
Brake Warning Indicator Switch..........8W-40
Camshaft Position Sensor...............8W-30
Cargo Lamp..........................8W-44
Center High Mounted Stop Lamp.........8W-51
Center Stack Lamp....................8W-44
Cigar Lighter/Power Outlet..............8W-41
Circuit Breakers (FB)..................8W-11
City Lamps..........................8W-50
Clockspring.....................8W-33, 41, 43
Clutch Interlock Switch.................8W-30
Combination Flasher...................8W-52
Controller Anti-Lock Brake..............8W-35
Crankshaft Position Sensor..............8W-30
Data Link Connector...................8W-30
Decklid Release Switch.................8W-44
Decklid Solenoid......................8W-61
Diode No. 1..........................8W-42
Dome Lamp..........................8W-44
Dome Lamp/Intrusion Sensor............8W-44
Door Ajar Switches....................8W-40
Door Lock Motors.....................8W-61
Engine Coolant Temperature Sensor.......8W-30
Engine Oil Pressure Switch..............8W-30
Engine Starter Motor Relay.............8W-21
Engine Starter Motor..................8W-21
Fog Lamps........................8W-50, 51
Front Fog Lamp Switch.................8W-50
Fuel Injectors........................8W-30
Fuel Pump Module....................8W-30
Fuel Pump Relay......................8W-30
Fuel Tank...........................8W-30
Fuses (FB)...........................8W-11
Fuses (PDC).........................8W-10
Fuse Block...........................8W-11
Fusible Link A11...................8W-20, 21
Grounds.............................8W-15Component Page
Generator...........................8W-20
Glove Box Lamp/Switch.................8W-44
Headlamp Beam Select..............8W-40, 50
Headlamp Leveling Motors..............8W-50
Headlamp Leveling Switch Illumination....8W-50
Headlamp Leveling Switch..............8W-50
Headlamp Switch...................8W-50, 51
Headlamps..........................8W-50
Horns..............................8W-41
Horn Relay..........................8W-41
Horn Switch.........................8W-41
Hood Ajar Switch......................8W-39
Idle Air Control Motor..................8W-30
Ignition Coil.........................8W-30
Ignition Switch.......................8W-10
Indicators...........................8W-40
Indicator Drivers......................8W-40
Inlet Air Temperature Sensor............8W-30
Instrument Cluster....................8W-40
Instrument Panel Drivers...............8W-40
Knock Sensor.........................8W-30
Leak Detection Pump..................8W-30
License Lamps........................8W-51
Manifold Absolute Pressure Sensor........8W-30
Map/Reading Lamps...................8W-44
Multi- Function Switch.........8W-40, 50, 51, 52
Noise Suppressor......................8W-30
Oxygen Sensors.......................8W-30
Park Brake Switch....................8W-40
Park/Neutral Position Switch............8W-51
Park/Turn Signal Lamps................8W-52
Power Distribution Center...............8W-10
Power Mirror Switch...................8W-62
Power Steering Pressure Switch..........8W-30
Powertrain Control Module..............8W-30
PRNDL Lamp........................8W-44
Proportional Evap/Purge Solenoid.........8W-30
Radiator Fan Motor....................8W-42
Radiator Fan Relay....................8W-42
Radio...............................8W-47
Rear Window Defogger Switch...........8W-48
Rear Window Defogger.................8W-48
Remote Keyless Entry Module............8W-39
Repeater Lamps......................8W-52
Seat Belt Switch......................8W-40
Sentry Key Immobilizer Module..........8W-39
Side Marker Lamps....................8W-50
Siren...............................8W-39
Speakers............................8W-47
Splice Information.....................8W-70
Sunroof Control Module................8W-64
Sunroof Motor........................8W-64
PL8W - 02 COMPONENT INDEX 8W - 02 - 1

8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch Relay........8W-10-7, 16
Automatic Shut Down Relay...........8W-10-16
Battery............................8W-10-7
Brake Lamp Switch................8W-10-7, 18
Cargo Lamp.......................8W-10-12
Center High Mounted Stop Lamp.......8W-10-18
Cigar Lighter/Power Outlet............8W-10-8
Circuit Breaker No. 1 (FB).............8W-10-9
Circuit Breaker No. 2 (FB).............8W-10-9
Combination Flasher.................8W-10-13
Controller Anti-Lock Brake.......8W-10-7, 11, 18
Data Link Connector.................8W-10-16
Dome Lamp.......................8W-10-12
Dome Lamp/Intrusion Sensor..........8W-10-12
Engine Starter Motor.................8W-10-8
Engine Starter Motor Relay........8W-10-7, 8, 10
Front Fog Lamp Switch..............8W-10-14
Fuel Injector No. 1..................8W-10-17
Fuel Injector No. 2..................8W-10-17
Fuel Injector No. 3..................8W-10-17
Fuel Injector No. 4..................8W-10-17
Fuel Pump Module..................8W-10-16
Fuel Pump Relay...................8W-10-16
Fuse 1 (FB)........................8W-10-10
Fuse 2 (FB)........................8W-10-10
Fuse 5 (PDC).......................8W-10-7
Fuse 6 (FB).........................8W-10-9
Fuse 6 (PDC).....................8W-10-7, 11
Fuse 7 (FB).........................8W-10-9
Fuse 8 (FB).........................8W-10-9
Fuse 8 (PDC).....................8W-10-7, 11
Fuse 9 (FB)........................8W-10-10
Fuse 9 (PDC)......................8W-10-7, 8
Fuse 10 (FB).......................8W-10-10
Fuse 10 (PDC)....................8W-10-7, 11
Fuse 11 (FB).......................8W-10-10
Fuse 12 (FB).......................8W-10-10
Fuse 13 (PDC)....................8W-10-7, 12
Fuse 14 (FB)........................8W-10-9
Fuse 14 (PDC).....................8W-10-7, 8
Fuse 15 (FB)........................8W-10-9
Fuse 15 (PDC)....................8W-10-7, 13
Fuse 16 (FB)........................8W-10-9Component Page
Fuse 18 (PDC)....................8W-10-7, 13
Fuse 20 (FB).......................8W-10-11
Fuse 20 (PDC)....................8W-10-7, 14
Fuse 21 (PDC)....................8W-10-7, 16
Fuse 22 (PDC)....................8W-10-7, 16
Fuse 23 (PDC)....................8W-10-7, 18
Fuse Block....................8W-10-9, 10, 11
Generator.........................8W-10-17
Glove Box Lamp/Switch..............8W-10-12
Headlamp Switch...................8W-10-14
High Note Horn....................8W-10-13
Horn Relay......................8W-10-7, 13
Ignition Coil.......................8W-10-17
Ignition Switch................8W-10-7, 8, 9, 10
Instrument Cluster.............8W-10-8, 12, 14
Instrument Panel Drivers.............8W-10-14
Left Front Fog Lamp..............8W-10-14, 15
Left Tail/Stop Lamp.................8W-10-18
Left Tail/Stop/Turn Signal Lamp........8W-10-19
Left Visor/Vanity Lamp...............8W-10-12
Low Note Horn.....................8W-10-13
Map/Reading Lamps.................8W-10-12
Multi-Function Switch......8W-10-7, 13, 14, 15, 19
Noise Suppressor...................8W-10-17
Oxygen Sensor 1/1 Upstream..........8W-10-17
Oxygen Sensor 1/2 Downstream........8W-10-17
Power Distribution Center.....8W-10-2, 3, 4, 7, 8,
9, 11, 12, 13, 14, 16, 18
Powertrain Control Module.........8W-10-16, 17
Radiator Fan Motor.................8W-10-11
Radiator Fan Relay................8W-10-7, 11
Radio.............................8W-10-12
Rear Window Defogger...............8W-10-11
Rear Window Defogger Switch.........8W-10-11
Remote Keyless Entry Module.........8W-10-12
Right Front Fog Lamp...............8W-10-15
Right Rear Fog Lamp................8W-10-14
Right Tail/Stop Lamp................8W-10-18
Right Tail/Stop/Turn Signal Lamp......8W-10-19
Right Visor/Vanity Lamp..............8W-10-12
Sentry Key Immobilizer Module........8W-10-12
Siren.............................8W-10-12
Underhood Lamp...................8W-10-12
PL8W - 10 POWER DISTRIBUTION 8W - 10 - 1

POWER
DISTRIBUTION
CENTER
18FUSE15A23FUSE15A
20A
FUSE
14
8FUSE
40A
40A
FUSE
1013FUSE15A 30A
FUSE
9
8RD A0
5FUSE30A 30A
FUSE
64FUSE40A 40A
FUSE
3
BATTERY
A3
12
RD/WTA2
12
PK/BKA20
12
RD/DBA16
14
GY
A1
14
RDA4
10
BK/RDF1
16
DBM1
20
PK
WT18 A15
15FUSE15A
F32
18
PK/DBF62
18
RDF62
18
RD
RD/WT14 A14
21FUSE20A20A
FUSE
22
A17
20
RD/BK
IGNITION
SWITCH
TO
ENGINE
STARTER
MOTOR
RELAY
TO TO
S224 IGNITION
SWITCH
TOTOBRAKE ANTI-LOCK CONTROLLER RADIATOR
FAN
RELAY
TO TO
BRAKE ANTI-LOCK CONTROLLER
RD/DG12 A10
TO
S132
TO
S103 IGNITION
SWITCH
TO
HORN
RELAY
TO TO
RELAYHORN
TO
RELAY CLUTCH COMPRESSORA/C
3456 8
C23C104C1042322
C22
(IN PDC)
910131415
C10324
B24
(IN PDC)
C104 C1037
C7 B66
23 18 21 22
(IN PDC) (IN PDC)
(IN PDC)
PK/BK12 A2
TO
SWITCH FUNCTIONMULTI- BRAKE
LAMP
SWITCH
TO TOS106
20
F61
16
WT/OR
C14C10414
20FUSE
25A
A15
20
WT
BUILT-
UP-EXPORT UP-EXPORTBUILT- EXCEPT
MULTI-
FUNCTION
SWITCH
TO
NOT
USED14C104
(8W-10-2)
(8W-10-3)
(8W-10-13)(8W-10-18)(8W-10-8)(8W-10-11)
(8W-10-11) (8W-10-12) (8W-10-8)(8W-10-11) (8W-10-11) (8W-10-8) (8W-10-9) (8W-20-2)
(8W-10-13)
(8W-10-16) (8W-10-16) (8W-10-8)
(8W-21-2) (8W-10-9)
(8W-10-8)(8W-35-2)
(8W-42-5)(8W-35-2)
(8W-10-11)
(8W-10-12)
(8W-10-8)
(8W-41-2)
(8W-41-3)(8W-41-2)
(8W-41-3)
(8W-42-2)(8W-52-3)
(8W-52-4) (8W-30-13) (8W-10-16) (8W-10-14)
(8W-50-4)
PL8W-10 POWER DISTRIBUTION 8W - 10 - 7
PLI01007008W-10

9FUSE30A4FUSE40A
94
POWER
DISTRIBUTION
CENTER BATT A0
T40
14
BR
4C102
T40
14
BR
ENGINE
STARTER
MOTOR
A1
14
RD
B24C103
A1
14
RD
9
8 1
72
SWITCH IGNITION
A31
14
BK/WT
RUN-ACC A31
ST-RUN A21
A21
14
DBA22
12
BK/OR
RUN A22
6
A41
14
YL3
4
3 LOCK 0 OFF
1 START
2 RUN ENGINE
STARTER
MOTOR
RELAY
14
20A
FUSE
14
24
227C104
A1
14
RDA2
12
PK/BK
A2
12
PK/BKF1
16
DB
F1
16
DB
5G26
22
LB
23
OUTLET POWER
LIGHTER/
CIGAR
C103B23
1
CLUSTER INSTRUMENT
F30
16
RD
SWITCH IGNITION
KEY-IN C22 C7
234 ACC
ST A41
25
26
3
0 2
14 41
2
033
0 2
144 1
2
03
(8W-21-2)
(8W-10-9) (8W-10-7)
(8W-10-2)
(8W-10-3)
(8W-10-10)(8W-10-10)(8W-21-2)
(8W-41-4)(8W-40-7)
(8W-40-8)
(8W-10-10)
8W - 10 - 8 8W-10 POWER DISTRIBUTIONPL
008W-10PLI01008

3FUSE40A
3
BATT A0
A3
12
RD/WT
23C104
A3
12
RD/WT
15FUSE15A16FUSE5A
BLOCK
FUSE
A3
12
RD/WT
S224 POWER
DISTRIBUTION
CENTER
3536
8
BATT A2
A22
12
BK/OR
S222
2510A FUSE
527
10A
FUSE
7
26
20A
FUSE
6
41
42
A22
12
BK/OR
BK/OR12 A22
(LHD) 10A 20A
FUSE
BLOCK
3420A
FUSE
14
5
67
161514
BK/OR12 A22
WINDOWSPOWER
OTHERC23
43
44
A3
12
RD/WT
CIRCUIT
BREAKER
NO. 2
25A
30A NO. 1
BREAKER
CIRCUIT
8
8FUSE
10A
28
(RHD)
3
0 2
14
4 ACC 3 LOCK 2 RUN
1 START
0 OFF
IGNITION
SWITCH
LHD
RHD
(8W-11-13)
(8W-11-14)(8W-11-13)
(8W-11-14)(8W-11-2)
(8W-11-3) (8W-10-2)
(8W-10-3) (8W-10-8)
(8W-11-2)
(8W-11-3) (8W-10-7)
(8W-11-13)
(8W-11-14)(8W-11-18)
(8W-11-17)
(8W-11-7)(8W-11-8) (8W-10-8)
(8W-11-7)
(8W-11-8) (8W-11-7)
(8W-11-8)
PL8W-10 POWER DISTRIBUTION 8W - 10 - 9
PLI01009008W-10

ENGINE
STARTER
MOTOR
RELAY
(IN PDC)
A41
14
YL
C10323
28
24
30
BLOCK FUSE
2
BATT A1
A21
14
DB
A41
14
YL
67
BK/WT14
3129
10A
FUSE
9
1FUSE10A
2122
10A
FUSE
2
FUSE
BLOCK
A31
91011
12
B23
(LHD)(RHD) 12
12FUSE10A
32
3
3FUSE20A
2324
10A
FUSE
4
4
4 ACC 3 LOCK 2 RUN
1 START
0 OFF
IGNITION
SWITCH
15A FUSE
10
10A10A FUSE
11
15A
RHD LHD
3
0 2
14 41
2
03
(8W-21-2)(8W-11-2)
(8W-11-3) (8W-10-8)
(8W-11-11)
(8W-11-6) (8W-11-6)(8W-11-2)
(8W-11-3) (8W-11-12)
(8W-11-6) (8W-11-6)(8W-10-8)
(8W-11-10)
(8W-11-11)(8W-11-10)
(8W-11-12)
8W - 10 - 10 8W-10 POWER DISTRIBUTIONPL
008W-10PLI01010