engine DODGE POWER WAGON 2005 2.G Service Manual

CAUTION!
On icy or slippery roads, do not downshift at high
engine rpm’s or vehicle speeds because engine brak-
ing may cause skidding and loss of control.
•Mud–Deep mud creates a great deal of suction
around the tires and is very difficult to get through.
You should use 4L (low range) with a gear low enough
to maintain your momentum without shifting. If you
start to slow to a stop, try turning your steering wheel
no more than a
1⁄4turn quickly back and forth for
additional traction. Mud holes pose an increased
threat of vehicle damage and getting stuck. They are
normally full of debris from previous vehicles getting
stuck. As a good practice before entering any mud
hole, get out and determine how deep it is, if there are
any hidden obstacles and if the vehicle can be safely
recovered if stuck.
•Sand–Soft sand is very difficult to travel through
with full tire pressure. When crossing soft sandy spots
in a trail maintain your vehicle’s momentum and do
not stop. The key to driving in soft sand is to use the
appropriate tire pressure, accelerating slowly, avoid-
ing abrupt maneuvers and maintaining the vehicle’s
momentum. If you are going to be driving on large soft
sandy areas or dunes, reduce your tire pressure to a
minimum of 15 psi (103 kPa) to allow for a greater tire
surface area. Reduced tire pressure will drastically
improve your traction and handling, while driving on
the soft sand, but you must return the tires to normal
air pressure before driving on pavement or other hard
surfaces. Be sure you have a way to air the tires back
up prior to reducing the pressure.
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a1⁄4turn quickly back and forth. This will provide a
freshbiteinto the surface and will usually provide
enough traction to complete the climb. If you do not
make it to the top, place the vehicle in reverse and
back straight down the grade using engine resistance
along with the vehicle brakes.
WARNING!
Never attempt to climb a hill at an angle or turn
around on a steep grade. Driving across an incline
increases the risk of a roll over, which may result in
severe injury.
•Driving Down Hill–Before driving down a steep hill
you need to determine if it is too steep for a safe
descent. What is the surface traction? Is the grade too
steep to maintain a slow controlled descent? Are there
obstacles? Is it a straight descent? Is there plenty ofdistance at the base of the hill to regain control if the
vehicle descends to fast? If you feel confident in your
ability to proceed then make sure you are in 4L (Low)
with the transmission in 1st gear (manually select 1st
gear on automatic transmissions) and proceed with
caution. Allow engine braking to control the descent
and apply your brakes if necessary, but do not allow
the tires to lock.
WARNING!
Do not descend a steep grade in neutral. Use vehicle
brakes in conjunction with engine braking. De-
scending a grade too fast could cause you to lose
control and be seriously injured.
•Driving Across An Incline–If at all possible avoid
driving across an incline. If it is necessary, know your
vehicle’s abilities. Driving across an incline places
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more weight on the down hill wheels, which increases
the possibilities of a down hill slide or roll over. Make
sure the surface has good traction with firm and stable
soils. If possible transverse the incline at an angle
heading slightly up or down.
WARNING!
Driving across an incline increases the risk of a roll
over, which may result in severe injury.
•If You Stall Or Begin To Lose Headway–If you stall
or begin to lose headway while climbing a steep hill,
allow your vehicle to come to a stop and immediately
apply the brake. Restart the engine and shift to R
(Reverse). Back slowly down the hill allowing the
compression braking of the engine and transmission tohelp regulate your speed. If the brakes are required to
control vehicle speed, apply them lightly and avoid
locking or skidding the tires.
WARNING!
If the engine stalls or you lose headway or cannot
make it to the top of a steep hill or grade, never
attempt to turn around. To do so may result in
tipping and rolling the vehicle, which may result in
severe injury. Always back carefully straight down a
hill in R (Reverse) gear. Never back down a hill in N
(Neutral) or with the clutch pedal depressed using
only the vehicle brakes. Never drive diagonally
across a hill, always drive straight up or down.
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Driving Through Water
Extreme care should be taken crossing any type of water.
Water crossings should be avoided if possible and only be
attempted when necessary, in a safe responsible manner.
You should only drive through areas which are desig-
nated and approved. You should tread lightly and avoid
damage to the environment. You should know your
vehicles abilities and be able to recover it if something
goes wrong. You should never stop or shut a vehicle off
when crossing deep water unless you ingested water into
the engine air intake. If the engine stalls do not attempt to
restart it. Determine if it has ingested water first. The key
to any crossing is low and slow. You want to use 1st gear
in 4L (low) and proceed very slowly with a constant slow
speed (3-5 mph maximum) and light throttle. Keep the
vehicle moving; do not try to accelerate through the
crossing. After crossing any water higher than the bottom
of the axle differentials, you should inspect all of the
vehicle fluids for signs of water ingestion.CAUTION!
Water ingestion into the axles, transmission, transfer
case, engine or vehicle interior can occur if you drive
too fast or through too deep of water. Water can cause
permanent damage to engine, driveline or other
vehicle components and your brakes will be less
effective once wet and/or muddy
•Before You Cross Any Type Of Water–As you
approach any type of water you need to determine if
you can cross it safely and responsibly. If necessary, get
out and walk through the water or probe it with a
stick. You need to be sure of its depth, approach angle,
current and bottom condition. Be careful of murky or
muddy waters, check for hidden obstacles. Make sure
you will not be intruding on any wildlife and you can
recover the vehicle if necessary. The key to a safe
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13. In certain situations you
may decide to throw a heavy
blanket or similar object over
the wire rope. A heavy blan-
ket can absorb energy should
the wire rope break. Place it
on the wire rope midway be-
tween the winch and the an-
chor point. Do this before the
wire rope is put under ten-
sion. Do not approach or move the blanket once tension
is applied. Do not allow it to get pulled into the fairlead.
If necessary to move or remove the blanket, slack the
tension on the wire rope first.
14.Establishno peoplezones:Make your intentions
clear. Be sure that everyone in the immediate vicinity
surrounding the winching operation is completely aware
of your intentions before you pull.Declare where the
spectators should not stand - never behind or in front ofthe vehicle and never near the wire rope or snatch
block. Your situation may have otherno peoplezones.
15. Begin winching. With the winching vehicles engine
on and light tension already on the wire rope, begin
winching slowly and steadily. Be sure that the wire rope
is winding evenly and tightly around the spooling drum.
No People Zones
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IGNITION/STARTER SWITCH
LOCK
Locks the automatic transmission shift control into the
PARK position. It also engages the steering wheel lock (if
equipped) when the steering wheel is turned.NOTE: This vehicle is equipped with a transmission
shift interlocking system. The brake pedal must be
depressed to shift out of Park (P).
OFF
Unlocks the steering wheel (if equipped with locking
wheel) and the automatic transmission shift control with
engine off.
ON
This is the normal running position.
START
Starts the engine. When the engine starts, release the key.
The ignition key will return to the ON position for
normal driving.
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ACC
Allows the electrical accessories to be used when the
engine is not running.
Manual Transmission Key Release Button
To remove the key on vehicles equipped with manual
transmissions, turn the key to the Lock position and press
the button to remove the ignition key.
Key Reminder
An alarm will sound to remind you if the key is left in the
ignition and the driver’s door is opened.
STARTING PROCEDURES
The starter should not be operated for more than 15-
second intervals. Waiting a few seconds between such
intervals will protect the starter from overheating.
Manual Transmission
Apply the parking brake, place the gearshift control lever
in NEUTRAL and depress the clutch pedal to the floor
before starting the vehicle. This vehicle is equipped with
a clutch interlocking ignition system. It will not start
unless the clutch is fully depressed.
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Automatic Transmission
Start the engine with the selector lever in NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.
Normal Startingof either a warm or cold engine is
obtained without pumping or depressing the accelerator
pedal. Turn the key to the START position and release
when the engine starts. If the engine fails to start within
10 seconds, turn the key to the OFF position, wait 5
seconds, then repeat the starting procedure.
NOTE: This vehicle is equipped with a transmission
shift interlocking system. The brake pedal must be
depressed to shift out of Park (P).
If Engine Fails To Start
If the engine fails to start after you have followed the
normal starting procedure, it may be flooded. Push the
accelerator pedal all the way to the floor and hold it there
while cranking the engine. This should clear any excess
fuel in case the engine is flooded.
CAUTION!
To prevent damage to the starter, do not crank the
engine for more than 15–seconds at a time. Wait 10 to
15 seconds before trying again.
If the engine has been flooded, it may start to run, but not
have enough power to continue running when the key is
released. If this occurs, continue cranking with the accel-
erator pedal pushed all the way to the floor. Release the
accelerator pedal and the key once the engine is running
smoothly.
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If the engine shows no sign of starting after two 15
second periods of cranking with the accelerator pedal
held to the floor, the normal starting procedure should be
repeated.
WARNING!
Never pour fuel or other flammable liquids into the
throttle body air inlet opening in an attempt to start
the vehicle. This could result in a flash fire causing
serious personal injury.
After Starting
The idle speed is automatically controlled and will de-
crease as the engine warms up.
CAUTION!
Long periods of engine idling, especially at high
engine speeds can cause excessive exhaust tempera-
tures which can damage your vehicle. Do not leave
your vehicle unattended with the engine running.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
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TRANSMISSION SHIFTING
Automatic Transmission with Overdrive
The gear shift selector display, located in the instrument
panel cluster, indicates the transmission gear range (the
selector is illuminated for night driving). The selector
lever is mounted on the right side of the steering column.
You must depress the brake pedal, to pull the selector
lever out of park (P) position (Brake Interlock System). To
drive, move the selector lever from Park or Neutral to the
desired drive position. Pull the selector lever toward you
when shifting into Reverse, Second, First or Park, or
when shifting out of Park.
Gear Ranges
DO NOT race the engine when shifting from Park or
Neutral position into another gear range.“P” Park
This gear position supplements the parking brake by
locking the transmission. The engine can be started in
this range. Never use Park while the vehicle is in motion.
Apply the parking brake when leaving the vehicle in this
range. Always apply parking brake first, then place the
selector in Park position. On 4-wheel-drive vehicles be
sure that the transfer case is in a drive position!
WARNING!
Never use Park position on an automatic transmis-
sion as a substitute for the parking brake. Always
apply parking brake fully when parked to guard
against vehicle movement and possible injury or
damage.
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