engine DODGE RAM SRT-10 2006 Service Repair Manual

Page 3332 of 5267

3.CHECK THE PCM AND WIRING
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
Ignition on, engine not running.
With the Transmission Simulator, turn the Pressure Switch selector switchtotheLRposition.
With the scan tool, monitor the LR Pressure Switch state while pressing thePressure Switch Test button on the
Transmission Simulator.
Did the state of the LR Pressure Switch change while pressing the Pressure Switch Test button?
Ye s>>
Go To 4
No>>
Go To 5
4.CHECK THE SOLENOID SWITCH VALVE
Remove the Valve Body per the Service Information.
Inspect the Solenoid Switch Valve and plugs for sticking in the bore and/orwear.
Were there any problems found?
Ye s>>
Clean and repair as necessary per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 7
5.CHECK THE LR PRESSURE SWITCH SENSE CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect the Transmission Simulator, Miller tool #8333.
Disconnect the PCM C4 harness connector and connect Miller tool
#8815.
CAUTION: Do not probe the PCM harness connectors. Probing the
PCM harness connectors will damage the PCM terminals resulting
in poor terminal to pin connection. Install Miller tool #8815 to per-
form diagnosis.
Measure the resistance of the (T50) LR Pressure Switch Sense circuit
between the Solenoid/TRS Assembly harness connector and the appro-
priate terminal of Miller tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the (T50) LR Pressure Switch Sense circuit for an
open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 6

Page 3336 of 5267

When Monitored:
The gear ratio is monitored continuously while the Transmission is in gear.
Set Condition:
After a controller reset in neutral and a ratio of input to output, of 1 to 2. ThisDTCcantakeuptofiveminutes
of problem identification before illuminating the MIL.
Possible Causes
(T13) SPEED SENSOR GROUND CIRCUIT OPEN
(T13) SPEED SENSOR GROUND CIRCUIT SHORT TO GROUND
(T13) SPEED SENSOR GROUND CIRCUIT SHORT TO VOLTAGE
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The transmission system uses two speed sensors, one to measure input RPM and one to measure output RPM.
These inputs are essential for proper transmission operation. Therefore, the integrity of this data is verified through
the following checks:
1) When in gear, if the gear ratio does not compare to a known gear ratio, the corresponding in-gear trouble code
is set (DTCs P0731–36).
2) An excessive change in input or output speeds indicating signal intermittent which may result in the DTCs P0715
and/or P0720 to set.
3) If the common speed sensor ground circuit is lost, both sensor inputs will read the signal from the input speed
sensor at idle in neutral. Since the input speed sensor reads 60 teeth from the input clutch hub and the output
speed sensor reads 30 teeth from the park gear, the result is an apparent speed ratio of 1:2 and may cause the
DTC P1794 to set when at a stop.
Diagnostic Test
1.CHECK TO SEE IF DTC P1794 IS CURRENT
Engine Running, Shift lever in park.
With the scan tool, read the Transmission Output and Input Speed Sensor states.
Is the Output Speed Sensor reading twice the Input Speed Sensor reading?
Ye s>>
Go To 2
No>>
Go To 6
2.PCM AND WIRING
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool 8333.
With the Transmission Simulator, set the Input/Output Speed selector switch to the
3000/1000position. Turn the
Input/Output Speed switch to
ON.
Ignition on, engine not running.

Page 3338 of 5267

5.(T13) SPEED SENSOR GROUND CIRCUIT SHORT TO VOLTAGE
Ignition on, engine not running.
With the scan tool under TIPM, actuate the Transmission.
Measure the voltage of the (T13) Speed Sensor Ground circuit.
Is the voltage above 0.5 volt?
Ye s>>
Repair the (T13) Speed Sensor Ground circuit for a short to
voltage.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Using the schematics as a guide, check the Powertrain
Control Module (PCM) terminals for corrosion, damage, or
terminal push out. Pay particular attention to all power and
ground circuits. If no problems are found, replace the PCM
per the Service Information.With the scan tool, perform
QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
6.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wires while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
Where there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

Page 3339 of 5267

P2700-INADEQUATE ELEMENT VOLUME LR
For a complete wiring diagramRefer to Section 8W.
When Monitored:
Whenever the engine is running. The LR clutch volume index (CVI) is updatedduring a 3-1 or 2-1 manual
downshift with throttle angle below 5 degrees. Transmission temperaturemust be at least 43° C (110° F).
Set Condition:
When the LR clutch volume index (CVI) falls below 16.
Possible Causes
HYDRAULIC LEAK IN THE VALVE BODY
BROKEN L/R CLUTCH PISTON RETURN SPRING OR SPRING RETAINERS
BROKEN L/R ACCUMULATOR SPRING(S)
TRANSMISSION SOLENOID/TRS ASSEMBLY
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The volumes of the transmission fluid needed to apply the friction elements are continuously monitored and learned
for adaptive controls. As the clutch friction material wears, the volume of fluid needed to apply the clutch increases.
Certain transmission mechanical problems can cause near-zero learned volumes resulting in setting a DTC. The
DTC will usually set with other DTC’s, which indicates an internal transmission problem.
Diagnostic Test
1.OTHER DTCS PRESENT
With the scan tool, check for other transmission DTCs.
Are there any Pressure Switch Sense circuit DTCs present also?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 2
2.CHECKLRCLUTCHVOLUMEINDEX
With the scan tool, erase DTCs.
Start the engine and warm the transmission.
NOTE: The TRANS TEMP DEG must be at least 43° C or 110° F before performing thefollowing steps.
Drive the vehicle and perform at least ten 3-1 manual downshifts at closed throttle from speeds of about 32 Kmh or
20 MPH.
With the scan tool, read the LR CL VOL INDEX.
Is the LR CL VOL INDEX below 20?
Ye s>>
Go To 3
No>>
Go To 5

Page 3340 of 5267

3.L/R CLUTCH CIRCUIT LEAKS IN THE VALVE BODY
Turn the ignition off to the lock position.
Remove the transmission oil pan per the Service Information.
Remove the valve body per the service information.
Check condition of the L/R accumulator springs.
Look for possible leak paths into the L/R clutch hydraulics circuit withinthe valve body.
Were any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 4
4.AIR CHECK L/R CLUTCH CIRCUITS
Perform an air check on the L/R Clutch circuit per the Service Information.
Watch and listen for L/R Clutch piston movement.
Does the L/R piston stroke and return properly?
Ye s>>
Replace the Transmission/TRS Solenoid Assembly per the service information. With the scan tool, per-
form Quick Learn.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Repair internal transmission as necessary. Pay attention to the components related to the L/R clutch. A
broken or weak L/R clutch return spring, Accumulator Spring, and/or dislocated snap ring could cause
this problem.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
5.VERIFY PCM OPERATION
NOTE: The TRANS TEMP DEG must be at least 43° C or 110° F before performing thefollowing steps.
Perform eight learnable starts. A learnable start is defined as follows: Start engine. From a standstill, accelerate
lightly to 80 Kmh or 50 MPH, then brake lightly to a stop. Turn off engine.
With the scan tool, record the CL VOL INDEX (CVI) for all clutches
With the scan tool, perform a BATTERY DISCONNECT.
With the scan tool, read the CVI’s and compare them to the readings recordedbefore the BATTERY DISCONNECT.
Are any of the CVI’s less than 5 or different than before the BATTERY DISCONNECT?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

Page 3341 of 5267

P2701-INADEQUATE ELEMENT VOLUME 2C
For a complete wiring diagramRefer to Section 8W.
When Monitored:
Whenever the engine is running. The 2C clutch volume index (CVI) is updatedduring a 3-2 kickdown with
throttle angle between 10 and 54 degrees. Transmission temperature must be at least 43° C (110° F).
Set Condition:
When the 2C CVI falls below 5.
Possible Causes
HYDRAULIC LEAK IN THE VALVE BODY
BROKEN 2C CLUTCH PISTON RETURN SPRING / DISLODGED SNAP RING
BROKEN ACCUMULATOR SPRING(S)
TRANSMISSION SOLENOID/TRS ASSEMBLY
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The volumes of the transmission fluid needed to apply the friction elements are continuously monitored and learned
for adaptive controls. As the clutch friction material wears, the volume of fluid needed to apply the clutch increases.
Certain transmission mechanical problems can cause near-zero learned volumes resulting in setting a DTC. The
DTC will usually set with other DTC’s, which indicates an internal transmission problem.
Diagnostic Test
1.OTHER DTCS PRESENT
With the scan tool, check for other transmission DTCs.
Are there any Pressure Switch Sense circuit DTCs present also?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 2
2.CHECK2CCLUTCHVOLUMEINDEX
With the scan tool, erase Transmission DTCs.
Drive the vehicle at about 80 Kmh or 50 MPH, then depress the OD off button. This will put the vehicle into third
gear.
NOTE: The TRANS TEMP DEG must be at least 43° C or 110° F before performing thefollowing steps.
Perform at least ten 3-2 kickdowns by depressing the throttle between 10 and 54 TPS DEGREES at speeds of
about 80 Kmh or 50 MPH.
With the scan tool, read the 2C CL VOL INDEX.
Is the 2C CL VOL INDEX below 10?
Ye s>>
Go To 3
No>>
Go To 5

Page 3342 of 5267

3.2C CLUTCH CIRCUIT LEAKS IN THE VALVE BODY
Turn the ignition off to the lock position.
Remove the transmission oil pan per the Service Information.
Remove the valve body per the service information.
Check condition of the 2C accumulator springs.
Look for possible leak paths into the 2C clutch hydraulics circuit within the valve body.
Were any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 4
4.AIR CHECK 2C CLUTCH CIRCUIT
Turn the ignition off to the lock position.
Perform an air check on the 2C Clutch circuit per the Service Information.
Watch and listen for 2C Clutch piston movement.
Dose the piston stroke and return properly?
Ye s>>
Replace the Transmission/TRS Solenoid Assembly per the service information. With the scan tool, per-
form Quick Learn.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Repair internal transmission as necessary. Pay attention to the componentsrelatedtothe2Cclutch.A
broken or dislodged 2C return spring, snap ring or broken 2C Accumulator Spring could cause this prob-
lem.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
5.VERIFY PCM OPERATION
NOTE: The TRANS TEMP DEG must be at least 43° C or 110° F before performing thefollowing steps.
Perform eight learnable starts. A learnable start is defined as follows: Start engine. From a standstill, accelerate
lightly to 80 Kmh or 50 MPH, then brake lightly to a stop. Turn off engine.
With the scan tool, record the CL VOL INDEX (CVI) for all clutches
With the scan tool, perform a BATTERY DISCONNECT.
With the scan tool, read the CVI’s and compare them to the readings recordedbefore the BATTERY DISCONNECT.
Are any of the CVI’s less than 5 or different than before the BATTERY DISCONNECT?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

Page 3343 of 5267

P2702-INADEQUATE ELEMENT VOLUME OD
For a complete wiring diagramRefer to Section 8W.
When Monitored:
Whenever the engine is running. The OD clutch volume index (CVI) is updatedduring a 2-3 upshift with throt-
tle angle between 10 and 54 degrees. Transmission temperature must be at least 43° C (110° F).
Set Condition:
When the OD CVI falls below 5.
Possible Causes
HYDRAULIC LEAK IN THE VALVE BODY
BROKEN OD ACCUMULATOR SPRING
BROKEN OD/REV PISTON BELLEVILLE SPRING OR DISLODGED SNAP RING
INTERNAL LEAKAGE IN PUMP ASSEMBLY
TRANSMISSION SOLENOID/TRS ASSEMBLY
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The volumes of the transmission fluid needed to apply the friction elements are continuously monitored and learned
for adaptive controls. As the clutch friction material wears, the volume of fluid needed to apply the clutch increases.
Certain transmission mechanical problems can cause near-zero learned volumes resulting in setting a DTC. The
DTC will usually set with other DTC’s, which indicates an internal transmission problem.
Diagnostic Test
1.OTHER DTCS PRESENT
With the scan tool, check for other transmission DTCs.
Are there any Pressure Switch Sense circuit DTCs present also?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 2
2.CHECK THE OD CLUTCH VOLUME INDEX
With the scan tool, erase DTCs.
NOTE: The TRANS TEMP DEG must be at least 43° C or 110° F before performing thefollowing steps.
Drive the vehicle and perform at least ten 2-3 upshifts with the TPS degree between 10 and 54.
With the scan tool, read the OD CL VOL INDEX.
Is the OD CL VOL INDEX below 10?
Ye s>>
Go To 3
No>>
Go To 5

Page 3344 of 5267

3.OD CLUTCH CIRCUIT LEAKS IN THE VALVE BODY
Turn the ignition off to the lock position.
Remove the transmission oil pan per the Service Information.
Remove the valve body per the service information.
Check condition of the OD accumulator spring.
Look for possible leak paths into the OD clutch hydraulics circuit within the valve body.
Were any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 4
4.AIR CHECK OD CLUTCH CIRCUIT
Perform an air check on the OD Clutch circuit per the Service Information.
Watch and listen for OD Clutch piston movement.
Air check all other pump passages and watch for air leakage into the OD clutch passage.
NOTE: There is a bleed orifice between the OD and Reverse Clutch passages, soasmallamountofair
leakage from Reverse to OD is normal.
Were any problems found?
Ye s>>
Repair internal transmission. Pay attention to the OD Clutch. Broken or weak return spring or a dislo-
cated snap ring could cause this problem. If no problems were found in the ODclutch,orifleakageinto
the OD passage was noted, replace Pump Assembly per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Replace the Transmission/TRS Solenoid Assembly per the service information. With the scan tool, per-
form Quick Learn.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
5.VERIFY PCM OPERATION
NOTE: The TRANS TEMP DEG must be at least 43° C or 110° F before performing thefollowing steps.
Perform eight learnable starts. A learnable start is defined as follows: Start engine. From a standstill, accelerate
lightly to 80 Kmh or 50 MPH, then brake lightly to a stop. Turn off engine.
With the scan tool, record the CL VOL INDEX (CVI) for all clutches.
With the scan tool, perform a BATTERY DISCONNECT.
With the scan tool, read the CVI’s and compare them to the readings recordedbefore the BATTERY DISCONNECT.
Are any of the CVI’s less than 5 or different than before the BATTERY DISCONNECT?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

Page 3345 of 5267

P2703- INADEQUATE ELEMENT VOLUME UD
For a complete wiring diagramRefer to Section 8W.
When Monitored:
Whenever the engine is running. The UD clutch volume index (CVI) is updatedduring a 4-3 kickdown with
throttle angle between 10 and 54 degrees. Transmission temperature must be at least 43° C (110° F).
Set Condition:
When the UD CVI falls below 11.
Possible Causes
BROKEN UD ACCUMULATOR SPRING(S)
BROKEN UD CLUTCH PISTON SPRING OR DISLODGED SNAP RING
INTERNAL LEAKAGE IN PUMP OR VALVE BODY ASSEMBLIES
TRANSMISSION SOLENOID/TRS ASSEMBLY
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The volumes of the transmission fluid needed to apply the friction elements are continuously monitored and learned
for adaptive controls. As the clutch friction material wears, the volume of fluid needed to apply the clutch increases.
Certain transmission mechanical problems can cause near-zero learned volumes resulting in setting a DTC. The
DTC will usually set with other DTC’s, which indicates an internal transmission problem.
Diagnostic Test
1.OTHER DTCS PRESENT
With the scan tool, check for other transmission DTCs.
Are there any Pressure Switch Sense circuit DTCs present also?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 2
2.CHECK UD CLUTCH VOLUME INDEX
With the scan tool, erase Transmission DTCs.
NOTE: The TRANS TEMP DEG must be at least 43° C or 110° F before performing thefollowing steps.
Drive the vehicle and perform at least ten 4-3 kickdowns by depressing the throttle between 30 and 54 TPS degrees
at speeds about 80 Kmh or 50 MPH.
With the scan tool, read the UD clutch volume index (CVI).
Is the UD CVI below 10?
Ye s>>
Go To 3
No>>
Go To 5

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