DODGE SPRINTER 2005 1.G Owners Manual

UNDERSTANDING YOUR INSTRUMENT PANEL 131
4
NOTE: After three successive attempts to start the
heater, a malfunction will be recorded in the integrated
diagnostic system and no further operation on
auxiliary heater will be available (lock-out). The work
to annul the lock-out must be carried out at an
authorized Sprinter Dealer.
The auxiliary heater should be run at least once a
month for about 10 minutes.
The maximum heating period is 120 minutes. For more
information, refer to "Switching the Auxiliary Heater
On and Off - Ignition On".
The auxiliary heater will automatically switch off if the
fuel level is under about 4 US gal (15 l).
In case of faults, refer to "Auxiliary Heater – Tips for
Coping with Problems".
WARNING!
Aerosals, gas cartridges and other pressurized
containers transported in the vehicle may be high-
ly flammable and could explode when heated.
Make sure, particularly on vehicles with an air
heater, that such containers are not placed in the
flow of hot air of the auxiliary heating system
Otherwise there is a risk of severe personal
injuries, death and property damage due to
explosion.
WARNING!
Vehicles with air heater:
For safety reasons, we strongly recommend that
the heat exchanger be replaced by an authorized
Sprinter Dealer after 10 years of use.
If the vehicle is sold, the owner is required to
inform the buyer of this requirement. This should
be done when the Operator’s Manual is
transferred to the buyer.

132 UNDERSTANDING YOUR INSTRUMENT PANELAuxiliary Heater Switch
To switch it on:
Press the switch upward.
The indicator lamp in the switch will
light up.
The auxiliary heater will
automatically switch off after about
120 minutes. The auxiliary heater
will switch over to after-running mode (about
2minutes).
To switch off:
Press the switch downward.
The indicator lamp in the switch will go out.
Timer Auxiliary HeaterNOTE: The timer water heater has no adjustable
temperature selection transformer (10).
1. Memory location (1 – 3)
2. Current day or preselected day
3. Current time or preselected time
4. Symbol ö – Status display
5. Button ” – Set time and day

UNDERSTANDING YOUR INSTRUMENT PANEL 133
4
6. ButtonH – Select memory (1 – 3), activate
preselected time
7. Button ö – Switch on heater
8. Button ý – Set time, day, and preselected time;
shorten heating period (min. 1 minute)
9. Button þ – Set time, day, and preselected time;
lengthen heating period (max. 120 minutes)
10. Air Heater only, adjustable temperature selection transformer – adjustment range from 50 °F to 86 °F
(+10 °C to +30 °C)
NOTE: All symbols and digits in the display will flash
if the battery voltage has been interrupted over a
longer period of time. The timer must be reset.
The heater cannot be switched on until the time of day
has been set.
The timer lights up when the heater is switched on. Switching the Auxiliary Heater On and Off - Ignition
Off
To switch it on:
Press button
ö.
The vehicle-side blower automatically switches on.
Display: Symbol ö and remaining heating period.
The remaining heating period can be lengthened by
using the button þ (max. of 120 minutes); it may be
shortened by using the button ý (min. of 1 minute).
To switch off:
Press button ö again.
The blower inside the vehicle automatically switches
off. The auxiliary heater will automatically switch off
after about 3 minutes.
Display: Current time and current day of the week
(about 15 seconds).
Switching the Auxiliary Heater On and Off - Ignition
On
To switch it on:
Press the button ö.

134 UNDERSTANDING YOUR INSTRUMENT PANELThe auxiliary heater is running.
Display: Symbol ö, current time and current day of
the week.
If the ignition is switched off, the auxiliary heater will
remain on for another 15 minutes before automatically
switching off. The remaining heating period can be
lengthened by using the button þ (max. of
120 minutes); it may be shortened by using the
button ý (min. of 1 minute).
To switch off:
Press the button ö again.
The auxiliary heater will automatically switch off after
about 3 minutes.
Display: Current time and current day of the week.
Setting the time and day
Press the button ” until the "Time" display begins to
flash.
Use either the button ýorþ to set the current
time. The current time has been saved when the
display stops flashing or the button ” is used for
confirmation. The "Day" display then flashes.
Use either the button
ýorþ to set the current
day of the week. The current day has been saved when
the display stops flashing or the button ” i s u s e d f o r
confirmation.
When the ignition is switched on, the current time and
day remain on display. When the ignition is switched
off, the display disappears after about 15 seconds.
Setting/Activating Preselected Times
3 preselected times may be saved.
Setting preselected times:
Press the button H repeatedly until the desired
memory (1 – 3) flashes.
Briefly press the button ýorþ – the preselected
time will flash.
Use either the button ýorþ to set the
preselected time. The current preselected time has
been saved when the display stops flashing.
Activate the preselected time (up to 24 hours):

UNDERSTANDING YOUR INSTRUMENT PANEL 135
4
Press the buttonH until the desired memory (1 – 3)
and the preselected time both flash.
The preselected time has been activated when the
display stops flashing. Within the next 24 hours, the
heater will switch on at the preselected time displayed.
Activate the preselected time (from 24 hours to a max.
of 7 days):
A preselected time may be chosen up to 7 days
beforehand.
Press the button H until the desired memory (1 – 3)
and the preselected time both flash.
After about 5 seconds, the "Preselected Day" display
will appear – use either the button ýorþ to set
the preselected day.
The preselected time and day have been activated
when the display stops flashing and when the current
time, activated memory, and the flashing symbol ö
appear in the display.
To call up the activated memory:
Briefly press the button H – the preselected day and
time will be displayed for about 5 seconds. Switching off preselected times:
Press the button
H repeatedly until no memory is
displayed – no preselected time is activated.
Setting the Heating Period
Settings between 1 minute and 120 minutes may be set
for heating periods to run when the ignition is
switched off.
Do not switch on the heater.
Press the button ý until the current heating period
begins to flash.
Use either the button ýorþ to set the desired
heating period. The new heat ing period will be saved
as soon as the display disappears.
Auxiliary Heater Operation
The symbol ö appears in the timer display as soon
as the heater is switched on. After about 20 to
50 seconds, the heater runs with the complete flow of
heat, so that the operating temperature is reached as
soon as possible.

136 UNDERSTANDING YOUR INSTRUMENT PANELHeat operation:
Different operating conditions will be in effect
depending on the heat level required.
The integrated control unit adjusts the heat flow using
the following operating levels:
High – Low – Off
Safety Equipment
For safety reasons, the heater will automatically switch
off if faults occur which cause the device to overheat.
Tips for Coping with Problems; refer to "Auxiliary
Heater – Tips for Coping with Problems".
The integrated control unit contains a diagnostic
system which detects and stores faults. The error can
be read by means of the vehicle diagnosis. If a fault
occurs while the heater is switched on, the
symbol ö will flash and the error code for that fault
will be displayed in the timer.
The fault should be corrected as soon as possible by an
authorized Sprinter Dealer.
Settings with the Auxiliary Heater switched onIn preheat mode, the blower is automatically switched
on at blower speed 1 when the water heater is switched
on. When driving, the airflow control switch (2) can be
set as desired.

UNDERSTANDING YOUR INSTRUMENT PANEL 137
4
NOTE: Only on vehicles with automatic heater
control/regulated air conditioner:
Before switching on the heater or entering the switch-
on time, the temperature control (1) must be set to
maximum heater output (as illustrated).
Set the air distribution control (3) as required between
Y and Z .AUXILIARY HEAT EXCHANGER IN LOAD
COMPARTMENT, ONLY WITH AUXILIARY HEATER
(OPTIONAL)
The auxiliary heat exchanger switch
is located on the right next to the
steering column. To switch on at blower speed 1:
Press the upper section, the left-hand indicator lamp in
the switch lights up.
To switch on at blower speed 2:
Press the lower section, the right-hand indicator lamp
in the switch lights up.
To switch off :
Press the switch to the middle position.
Operation is only possible when the key is turned to
position 2 in the ignition lock.
NOTE:
The auxiliary heat exchanger in the load
compartment should be switched off at coolant
temperatures below 176 °F (+80 °C) to quickly de-fog
and de-ice the windshield and front side windows.

138 UNDERSTANDING YOUR INSTRUMENT PANELAUXILIARY HEATER – TIPS FOR COPING WITH
PROBLEMSNOTE: After three successive attempts to start the
heater, a malfunction will be recorded in the integrated
diagnostic system and no further operation on
auxiliary heater will be available (lock-out). The work
to annul the lock-out must be carried out at an
authorized Sprinter Dealer.
The heater either does not switch on or automatically
switches off:
 Insufficient fuel, fill up the fuel tank. Start up heater two times, until the fuel lines are filled.
 The auxiliary heater will automatically switch off if the fuel level is under about 4 US gal (15 l).
 The fuses in the fuse box are damaged. Electric fuses.
 The battery voltage is too low, an undervoltage protector switches off the heater if the battery
voltage falls below about 10 volts. The heater motor does not run
 The battery voltage is too low, check the battery.
Batteries.
 The fuses in the fuse box are damaged. Electric fuses.
 The heater motor is damaged.
Overheating The air channels are clogged. The heater can be restarted once the fault has been
repaired. When this is done, the heater should be
switched on and off.
 The heater will remain switched off after it has been overheated a number of times (about 10 times in
succession). Have the fault repaired by an
authorized Sprinter Dealer.
NOTE: Repairs should only be made by an authorized
Sprinter Dealer.

STARTING AND OPERATING
5
CONTENTS

Power Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 141


Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 141
Maximum Engine Speed . . . . . . . . . . . . . . . . . . 142
Constant RPMs (Optional) . . . . . . . . . . . . . . . . 143


Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . 144


Automatic Transmission . . . . . . . . . . . . . . . . . . . . 145
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Accelerator Position . . . . . . . . . . . . . . . . . . . . . . 146
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Gear Selector Lever Position . . . . . . . . . . . . . . . 147
Gear Selection for Special Circumstances . . . . 148


Transmission Selector Lever, Manually
Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Reversing Aid (Optional) . . . . . . . . . . . . . . . . . 150


Loading the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 153
Loading Guidelines . . . . . . . . . . . . . . . . . . . . . . 154


Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Brake Pad Wear Indicator . . . . . . . . . . . . . . . . . 156
Brake Indicator and Electronic Brake Force
Distribution (EBD) Indicator Lamp . . . . . . . . . 157
Parking Brake Indicator Lamp . . . . . . . . . . . . . 158
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Driving Safety Systems . . . . . . . . . . . . . . . . . . . 160
Anti-Lock Brake System (ABS) Indicator
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Anti-Lock Brake System (ABS) . . . . . . . . . . . . . 162
Electronic Brake Force Distribution (EBD) . . . 164
Acceleration Skid Control Indicator Lamp
(ASR) and Brake Assist System (BAS)
1
if equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Acceleration Skid Control (ASR) Warning
Lamp and Electronic Stability Program
(ESP)
1 – if equipped . . . . . . . . . . . . . . . . . . . . . 166

Acceleration Skid Control (ASR) . . . . . . . . . . . 167

140 STARTING AND OPERATING

Deactivating the Acceleration Skid
Control (ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Brake Assist System (BAS)
(vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 169
Indicator Lamp Electronic Stability Program
(ESP) (type 2500 vehicles only) . . . . . . . . . . . . 170
Electronic Stability Program (ESP)
(vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 171


Auxiliary Drive (Optional) . . . . . . . . . . . . . . . . . . 172


Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173


Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Hydroplaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 175


Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Tire Pressures of Loaded Vehicle in PSI (kPa) . . . 177
Vehicle type 2500 C/HC/SHC . . . . . . . . . . . . 177
Vehicle type 3500 C/HC/SHC . . . . . . . . . . . . 177
Comfort Tire Pressures in PSI (kPa) . . . . . . . . 178
Comfort Tire Pressures in PSI (kPa) . . . . . . . . 178


Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179


Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 179
Fuel Filter with Water Separator . . . . . . . . . . . 180
Diesel Fuels for Use at Very Low
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . 180


Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182


Programmed Top Speed (Optional) . . . . . . . . . . 182


Bleeding Diesel Fuel System . . . . . . . . . . . . . . . . . 183


Draining Fuel Filter with Water Separator . . . . . 184
Bleeding the Diesel Fuel Syst em . . . . . . . . . . . 185


Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . 186


Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Trailer Hitches (Optional) . . . . . . . . . . . . . . . . . 186
Electrical Connections (Optional) . . . . . . . . . . 186
Vehicle and Trailer Weights and Ratings . . . . 187
Loading a Trailer . . . . . . . . . . . . . . . . . . . . . . . . 187
Checking Weights of Vehicle and Trailer . . . . 188
Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . 188
Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 189
Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 191


Emissions Control System (Catalytic Converter) 192


Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . 192


Fording (Wading Capability) . . . . . . . . . . . . . . . . 192


Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . 193
A Special Note Concerning Vehicle
Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194