warning DODGE SPRINTER 2007 2.G Owners Manual

Page 303 of 393

302 Practical hintsWhere will I find...?
5
3Securing hook
4Sleeve
5Spare wheel bracket
\1Raise spare wheel bracket5 slightly
and release left securing hook3.
\1Slide the pump lever for the jack into
sleeve4 on spare wheel bracket5.
\1Raise spare wheel bracket5 using the
pump lever and release right securing
hook3.
\1Slowly lower spare wheel bracket5 to
the ground.
\1Raise spare wheel bracket5 slightly
and pull the pump lever out of sleeve
4.\1Use the pump lever to raise the spare
wheel beyond the rear end of the spare
wheel bracket.
\1Carefully remove the spare wheel from
the bracket.Chassis
Example illustration of chassis
1Securing hook
2Fixing nuts
3Thumb nuts
4Spare wheel bracket
\1Loosen thumb nuts 3 by hand and re-
move.
\1Loosen fixing nuts 2 to the thread
end.
\1Raise spare wheel bracket 4 slightly
and release left securing hook 1.
\1Slide th pump lever for the jack into
sleeve on the right-hand side of the
spare wheel bracket 4.
Warning
G
Take care not to trap your fingers when you
lift out the spare wheel.

Page 304 of 393

303 Practical hints
Where will I find...?
5
\1Raise spare wheel bracket 4 using
the pump lever and release right secur-
ing hook 1.
\1Slowly lower spare wheel bracket 4
to the ground.
\1Raise spare wheel bracket 4 slightly
and pull the pump lever out of sleeve.
\1Use the pump lever to raise the spare
wheel beyond the rear end of the spare
wheel bracket.
\1Carefully remove the spare wheel from
the bracket.The Premium tire sealant is located in the
storage compartment in the right-hand
doorway.
1Latching springs
2Electric air pump
3Premium tire sealant
\1To open: press both latching
springs1 down and remove the cov-
er.
\1To close: attach the cover at the bot-
tom and fold it closed.
\1Press both latching springs1 up until
they engage.Panel Van
The wheel chock (optional for model vehi-
cle type 2500) is on the right-hand side of
the load compartment.
Panel van1Retaining band
2Retainer
\1Pull support cable 1 slightly down-
ward and pull it out of retainer 2.
\1Pull out the wheel chock.
Warning
G
Take care not to trap your fingers when you
lift out the spare wheel.
Premium tire sealant*
Chock!
CAUTION
When storing it away, make sure that
the chock is secured in the retainer by
the retaining band.

Page 307 of 393

306 Practical hintsChanging bulbs
5
\3 Changing bulbsBulbs and lights are an important aspect of
vehicle safety. For this reason, make sure
that all bulbs are in working order at all
times.
\4Switch off the lights to avoid a short cir-
cuit.
\4Only touch new bulbs with a clean lint-
free cloth or something similar. Do not
work with wet or greasy fingers.
\4Only fit 12 V bulbs of the same type as
before and of the correct wattage.
\4Have the headlamp setting checked
regularly.\4If the newly installed bulb does not light
up either, visit an authorized Sprinter
Dealer.
\4Have the following LEDs and bulbs
changed at an authorized Sprinter
Dealer:
\4The additional turn signals in the
exterior mirrors
\4The third brake lamp (cargo and
passenger vans only)*
\4The bi-xenon headlamps*
\4The foglamps* Before changing bulbs
Warning
G
Bulbs and bulb holders can become very
hot. For this reason, allow the light to cool
down before changing the bulb.
Keep bulbs out of the reach of children.
Never use a bulb which has been dropped.
Such a bulb may explode and injure you.
H7 bulbs are pressurized and may explode
when changed. You should therefore wear
eye protection and gloves when you are
changing them.

Page 308 of 393

307 Practical hints
Changing bulbs
5

\1Switch off the lighting.
\1Open the hood (\2page 185).
Bi-xenon headlamps*
High-beam headlamps, low-beam head-
lamps
1Catches
2Housing cover
Front bulbs
Bulb
Model
1
Additional turn signal
PY 16 W
2
Turn signal
PY 21 W
3
Halogen headlamp:
low-beam headlamp
H7 55 W
Bi-xenon headlamp*:
low-beam headlamp /
high-beam headlamp
D1S-35 W
4
Halogen headlamp:
high-beam headlamp
H7 55 W
Cornering lamp*
(Canada only)
H7 55 W
5
Foglamp*
H11 55 W
6
Parking lamp/side
marker/standing
lamp (Canada only)
WY 5 W
Warning
G
Xenon bulbs carry a high voltage. You could
receive a serious or fatal electric shock if
you touch the electrical contacts on the xe-
non bulbs. Do not remove housing cover 2
(\2page 307) if the headlamps are xenon
headlamps.
Bulb
Model
Do not change xenon bulbs yourself.
Instead, always have them changed at an
authorized Sprinter Dealer which has the
necessary specialist knowledge and tools to
carry out the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.

Page 316 of 393

315 Practical hints
Changing the batteries
5
\3 Changing the batteriesIf the remote control batteries (remote
keyless entry) are discharged, you will only
be able to lock and unlock the vehicle man-
ually using the key.
If the batteries in the auxiliary heating re-
mote control are discharged, you will only
be able to switch the auxiliary heating on
or off using the auxiliary heating / heater
booster switch inside the vehicle
(\2page 140).
It is advisable to have the batteries
changed at an authorized Sprinter Dealer.You need two CR 2025 3 V cell batteries or
equivalent.
Do not touch the battery contact surfaces.Warning
G
Keep batteries away from children.
Consult a doctor immediately if a battery is
swallowed.
Dispose of used batteries in an environmen-
tally responsible manner.
Danger of explosion if the battery is not cor-
rectly replaced.
Replacements should always be either of
the same type or one which has been rec-
ommended by the manufacturer.
Environmental note
H
Batteries contain materials that can harm
the environment if disposed of improperly.
Recycling of batteries is the preferred meth-
od of disposal. Many states require sellers
of batteries to accept old batteries for recy-
cling.iAlways replace all the batteries at the
same time. Suitable batteries are avail-
able from an authorized Sprinter Deal-
er. You can also have the batteries
changed there and return used batter-
ies.
Remote control
(remote keyless entry)iWhen inserting the batteries, make
sure that they are clean and lint-free.!
CAUTION
Do not operate the remote control
while the battery is being replaced.

Page 320 of 393

319 Practical hints
Replacing the wiper blades
5
\3 Replacing the wiper blades
\1Apply the handbrake (\2page 115).
1Wiper blade
2Retaining clips
3Wiper arm
\1Fold the wiper arms away from the
windshield.\1Press two retaining clips2 together in
the direction of the arrow and fold wip-
er blade1 away from wiper arm3.
\1Pull wiper blade1 up and out of the
retainer.
\1Slide wiper blade1 into the retainer
on the wiper arm.
\1Press wiper blade1 onto wiper
arm3 until you hear retaining clips2
engage.
\1Fold wiper arm3 onto the windshield
again.
!
CAUTION
Do not open the hood while the wiper
arms are folded away from the wind-
shield. You would damage the hood
and the wiper arms.
Do not fold the wiper arms onto the
windshield without wiper blades being
attached. You could scratch the wind-
shield.
For your own convenience, have this
work carried out at an authorized
Sprinter Dealer.
Removing the wiper bladesWarning
G
When the windshield wipers are set to inter-
mittent wipe or the rain sensor is active, the
windshield wipers could move at any time
and injure yourself or others upon contact
with them.
Always remove the key from the ignition
lock before replacing the wiper blades.
Installing the wiper blades

Page 321 of 393

320 Practical hintsFlat tire
5
\3 Flat tireThe vehicle is either equipped with a spare
wheel or the Premium tire sealant*.
The spare wheel is located under the rear
end of the vehicle if the vehicle is not
equipped with Premium tire sealant*
(\2page 301).
When you replace a tire, the manufacturer
also recommends that you replace the tire
valve.\1Park the vehicle as far away as possible
from traffic and on a level, firm, and
non-slip surface.
\1Switch on the hazard warning lamps.
\1Apply the handbrake.
\1Engage first gear or reverse gear or
move the selector lever to positionP.
\1Any passengers should leave the vehi-
cle, ensuring that they are not endan-
gered as they do so.
\1Place the warning triangle or hazard
warning lamps at a suitable distance.
Observe legal requirements.Warning
G
Defective or worn tires, and tire pressures
that are either too high or too low, can cause
significant changes in the vehicle’s handling
and braking characteristics. There is an in-
creased risk of an accident.
Replace the tires, including the spare tire, at
least every 6 years, regardless of the degree
of treadwear. Check the tire pressure on the
spare wheel at regular intervals.
!
CAUTION
For safety reasons, the following tire
valves from the company Schrader
must be used on the vehicles:
\4TR 600 for vehicle model type 2500
\4TR 418 for vehicle model type 3500
Preparing the vehicle
Changing a wheelWarning
G
To avoid the risk of causing serious or fatal
injury, or damage to the vehicle, please bear
the following points in mind:
\4The jack is only designed to raise the ve-
hicle for a short time when changing a
wheel.
\4Position the jack under the appropriate
jacking point only (\2page 322). Check
that the jack is correctly seated under
the jacking point before raising the vehi-
cle.
\4The jack must be placed on a firm, flat
surface only.
\2\2

Page 322 of 393

321 Practical hints
Flat tire
5
Preparing the vehicle
Prepare the vehicle as described
(\2page 320).
\1Prevent the vehicle from rolling away
using chocks or similar.
On a level road:
\1Place the chocks in front of and behind
the wheel diagonally opposite to the
wheel that is to be changed.
\1Take the vehicle tool kit and the jack
from the footwell on the co-driver’s
side (\2page 300).
\1Remove the spare wheel from the
spare wheel bracket (\2page 301).
\1For wheels with wheel bolts remove the
wheel cover.
Wheel with wheel bolts\1Loosen the wheel bolts and nuts on the
wheel you wish to change about one
turn. Do not remove them.
As an extension for the wheel wrench,
use the shaft from the jack’s 3-part
pump lever that has the largest diame-
ter.
\4Before raising the vehicle, also secure it
against rolling away, for example using
chocks or similar. Never release the
handbrake while the vehicle is raised.
Make sure that the distance between
the underside of the tires and the
ground does not exceed 1.2 in (3 cm).
The vehicle could slip or topple off the
jack.
\4Do not reach under the raised vehicle
with your hands or feet.
\4Do not start the engine and avoid creat-
ing other vibrations while the vehicle is
jacked up. The vehicle could slip off the
jack.
Warning
G
The vehicle could slip off the jack on uphill
and downhill gradients.
To avoid the risk of causing serious or fatal
injury, or damage to the vehicle, do not
change wheels on uphill and downhill gradi-
ents.
N40.10-2162-31

Page 324 of 393

323 Practical hints
Flat tire
5
Removing a wheel
\1Unscrew the wheel bolts or wheel nuts. \1For wheels with wheel nuts remove the
wheel nut cover.
\1Remove the wheel.Mounting the new wheel\1Clean the wheel and wheel hub contact
surfaces.
\1Push the wheel onto the wheel hub and
press it on.
!
CAUTION
Do not apply the jack to the leaf spring
or the differential housing.
!
CAUTION
Do not place the wheel bolts or the
wheel nuts in sand or dirt. The bolt and
wheel hub threads could otherwise be
damaged.
Warning
G
Replace the wheel bolts and wheel nuts if
they are damaged or have become rusty.
Never oil or grease wheel bolts or wheel
nuts.
If a wheel hub thread is damaged, you must
not drive the vehicle.
Consult an authorized Sprinter Dealer which
has the necessary specialist knowledge and
tools to carry out the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.
For safety reasons, the manufacturer rec-
ommends that you only use wheel bolts and
wheel nuts which have been approved for
Sprinter vehicles. Other wheel bolts or
wheel nuts could work loose.
!
CAUTION
If your vehicle is equipped with the tire
pressure monitor, each wheel has an
electronic component.
Tire mounting tools should not be ap-
plied in the area of the valve, as this
could damage the electronic compo-
nents.
Have the tires changed only at an
authorized Sprinter Dealer.
Warning
G
Do not tighten the wheel bolts and wheel
nuts completely while the vehicle is still
jacked up. The vehicle could tip.

Page 326 of 393

325 Practical hints
Flat tire
5
\1For wheels with wheel bolts attach the
wheel cover.
Vehicles with wheel caps:
Make sure that the opening in the
wheel cap is positioned over the tire
vent.
Vehicles with center caps:
Make sure that the retaining lugs of the
hub cap are positioned over the bolts.
\1Compress the piston of the hydraulic
jack and close the pressure release
screw.
\1Store the jack and the remaining vehi-
cle tools.
\1Place the defective wheel in the spare
wheel bracket after changing the wheel
(\2page 301).
\1Check the tire pressure (\2page 210).
\1Retighten the wheel bolts and wheel
nuts to the specified tightening torque
once the vehicle has been driven for 30
miles (50 km).
iGive the middle of the center cap a
knock to engage it on the wheel.
Warning
G
For safety reasons, you must observe the
following after changing a wheel:
\4Have the tightening torque checked:
\4for wheel bolts 177 lb-ft (240 Nm)
(steel wheel)/133 lb-ft (180 Nm)
(light-alloy wheel) or
\4for wheel nuts
133 lb-ft (180 Nm).
The wheels could otherwise come loose.
\4Check the tire pressure and correct it if
necessary
\4Have the wheel bolts or wheel nuts re-
tightened after 30 miles (50 km) to a
torque of:
\4177 lb-ft (240 Nm) (steel wheel)/
133 lb-ft (180 Nm) (light-alloy
wheel) for wheel bolts or
\4133 lb-ft (180 Nm) for wheel nuts.
\4Have the direction of tire rotation cor-
rected, if reversed, as soon as possible
at an authorized Sprinter Dealer. The ve-
hicle handling characteristics could oth-
erwise be affected.Warning
G
Loose wheel nuts or bolts could cause the
vehicle to lose a wheel while it is in motion.
This would jeopardize the operating and
road safety of the vehicle. You could lose
control of the vehicle as a result, cause an
accident and injure yourself or others.
If new or repainted wheels are mounted, the
wheel bolts or wheel nuts must be retight-
ened again after approximately 600 to 3000
miles (about 1000 to 5000 km).

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