DODGE TRUCK 1993 Service User Guide

6 INTRODUCTION
•
ENGINE/TRANSMISSION/GVWR
(CONT'D)

RAM CHASSIS
CAB
ENGINE
&
SALES CODE TRANSMISSION
VEHICLE LINE WHEELBASE
GVWR 3.9L
EFI
EHB 5.2L
EFI
ELG 5.9L
EFI
EMG 5.9L
EFI
EMJ 5.9L

DIESEL
ETA 5-SP
MAN. O.D. 4-SP
MAN. O.D. 4-SP
MAN. 3-SP

AUTO
4-SP

AUTO
O.D.

D250

4x2
3327
mm
(131 in)
3357
kg

(7400
lbs)
S

s

3860
kg
(8510 lbs)
s©

S
o

3860
kg
(8510 lbs)
s©
s
o
O
S
o

D350

4x2
3327
mm
(131 in) 3946 kg

(8700
lbs)
s©

s
o

D350

4x2
3327
mm
(131 in) 3946 kg

(8700
lbs)
s©
s

o

3429 mm
(135
in)
4039 mm (159 in) 4581 kg

(10,100
lbs)
s
s
o

3429 mm

(135
in)
4039 mm (159 in)
4763
kg

(10,500
lbs)
o

s
o

W250
4x4
3327
mm
(131 in)
3860
kg
(8510 lbs)
s©

s

o

W250

4x4
3327
mm
(131 in)
3860
kg
(8510 lbs)
s©
s
o
o
s
o

W350
4x4
3327
mm
(131 in) 3946 kg

(8700
lbs)
s©

s

o

W350

4x4
3327
mm
(131 in) 3946 kg

(8700
lbs)
s®
s

o
o
s
o

3429 mm
(135
in)
4581
kg

(10,100
lbs)
s
s
o

4989 kg

(11,000
lbs)
o

s
o
RAMCHARGER SPORT
UTILITY
D100
4x2
2692
mm
(106 in)
2540
kg

(5600
lbs)
S
S

D150
4x2
2692
mm
(106 in)
2540
kg

(5600
lbs)
S
S

W100 4x4
2692
mm
(106 in)
2722
kg

(6000
lbs)
S
S

O
W150 4x4
2692
mm
(106 in)
2722
kg

(6000
lbs)
S
S
o
W150
4x4
2692
mm
(106 in)

2903
kg

(6400
lbs)
S

S® o
W150
4x4
2692
mm
(106 in)

2903
kg

(6400
lbs)
S S
o

S
=
STANDARD
O
=
OPTIONAL ®
= Not
available
in
California.

=
California
Only.
J901N-35

•

INTRODUCTION
7
VEHICLE
WEIGHTS

RAM
PICKUP

MODEL/
FAMILY
BODY
(3)

STYLE
GVWR
PAYLOAD

ALLOWANCE
(1)
CURB

WEIGHT
(2)

D150
AD1
4x2
61

2495
kg
5500
lbs
853
kg 1880 lb
1642 kg
3620
lbs

D150
AD1

4x2

62
2495
kg

2722
kg
5500
lbs

6000
lbs 804 kg
1021 kg 1772 lbs

2252
lbs 1691 kg
1700 kg
3728 lbs
3748 lbs

D150
AD1

4x2

31
2722
kg
6000
lbs 852 kg
1878 lbs 1870 kg
4122 lbs

D150
AD1

4x2

32
2722
kg
6000
lbs
787 kg 1736 lbs 1934 kg
4264 lbs

D250
AD2
4x2
62

3357
kg

3860
kg
7400
lbs
8510 lbs 1527 kg
1952 kg
3366 lbs
4304 lbs 1830 kg
1908 kg
4034 lbs
4206 lbs

D250
AD2

4x2

32
3357
kg

3860
kg
7400
lbs
8510 lbs 1369 kg
1846 kg
3019 lbs

4070
lbs 1987 kg
2014 kg 4381 lbs

4440
lbs

D350
AD3
4x2
62(4)
3946 kg
4581 kg
8700
lbs

10,100
lbs 2001 kg

2485
kg 4411 lbs
5478 lbs

1945
kg

2097
kg 4289 lbs

4622
lbs

W150
AD5
4x4
61

2858 kg
6300
lbs
978
kg
2156
lbs
1880 kg
4144 lbs

W150
AD5

4x4

62
2903
kg

6400
lbs
966
kg
2131 lbs
1936 kg 4269 lbs

W150
AD5

4x4

32
2903
kg

6400
lbs 789 kg
1740 lbs 2114 kg

4660
lbs

W250
AD6
4x4
62

3402
kg

3860
kg
7500
lbs
8510 lbs 1364 kg
1769 kg
3007
lbs
3899 lbs 2038 kg

2092
kg
4493
lbs
4611 lbs

W250
AD6

4x4

32
3402
kg

3860
kg
7500
lbs
8510 lbs 1259 kg
1664 kg
2775
lbs
3668 lbs
2143
kg
2196 kg
4725
lbs

4842
lbs

W350
AD7
4x4
62
3946 kg
8700
lbs 1749 kg

3855
lbs 2198 kg

4845
lbs
(1)
Payload
includes
maximum
weight
of
driver,
passengers,
cargo
and
optional
equipment
not
included
in
pavload
or
GVW
package
-
rayload
allowance
for
Chassis
Cabs
is
not supplied due to
large
variations
or
body
equipment
installed.

(2)
Includes
base
engine

(3)
Body
Style
Cab
Bed
Length

61
Std. 1981
mm
(6.5 ft
62 Std. 2438
mm
8.0 ft
31
Club
1981 mm 6.5 ft
32
Club
2438
mm
8.0 ft

63
Std. N.A

64
Std. N.A.

71
Sport
Utility N.A.
(4)
Dual
Rear
Wheels
J90IN-36

8 INTRODUCTION
•
VEHICLE
WEIGHTS
(CONT'D)

RAM
CHASSIS
CAB

MODEL/
FAMILY
BODY(3)

STYLE
GVWR
PAYLOAD

ALLOWANCE
(1)
CURB

WEIGHT
(2)

D250
AD2
4x2
62

3357
kg

3860
kg
7400
lbs
8510 lbs 1721 kg
1740 kg
3794 lbs

3835
lbs

D350
AD3
4x2
62
3946 kg
8700
lbs

ID
1794 kg
3954 lbs

D350
AD3

4x2

4581 kg

4763
kg
10,100
lbs

10,500
lbs

..,
1963
kg
1972 kg
4327
lbs

4347
lbs

D350
AD3

4x2

"111 4581 kg

4763
kg
10,100
lbs

10,500
lbs
1.1

2032
kg

2043
kg 4479 lbs

4505
lbs

W250
AD6
4x4
62

3860
kg
8510 lbs
1.) 1886 kg
4158 lbs

W350
AD7
4x4
62
3946 kg
8700
lbs

ID
2038 kg
4494 lbs

W350
AD7

4x4

4581 kg

4990
kg
10,100
lbs

11,000
lbs

ID

2136 kg

2145
kg 4709 lbs
4729 lbs

RAMCHARGER
-
SPORT
UTILITY
MODEL/
FAMILY
BODY(3)

STYLE
GVWR
PAYLOAD

ALLOWANCES)
CURB

WEIGHT(2)
D100
AD4
4x2 71

2540
kg
5600
lbs
603
kg 1330 lbs
1937
kg

4270
lbs

D150
AD4
4x2 71

2540
kg
5600
lbs
606
kg
1336
lbs
1934
kg

4264
lbs

W100
AD8
4x4 71

2722
kg
6000
lbs
618
kg

1363
lbs
2103
kg
4637
lbs

W150
AD8
4x4 71

2722
kg

2903
kg
6000
lbs

6400
lbs 621 kg

796
kg
1369
lbs

1755
lbs

2102
kg

2107
kg

4631
lbs

4645
lbs
(1)
Payload includes maximum weight
of
driver,
passengers,
cargo and optional equipment not included in payload
or
GVW package - Payload allowance
for
Chassis
Cabs
is
not
supplied
due to
large variations
of
body equipment installed.

!
2)
Includes base engine

3)
Body Style
Cab
Bed Length
6V
Std.
1981

mm
[6.5 ft)
62
Std.
2438
mm
8.0 ft

31
Club
1981
mm
6.5 ft
32
Club
2438
mm
8.0 ft

63
Std.
N.A
64
Std.
N.A.
71 Sport
Utility N.A.

(4) Dual Rear Wheels
J90IN-38

TRAILER TOWING
SPECIFICATIONS

ALLOWABLE
TONGUE WEIGHTS Max. Tongue
Model
GVWR
Weight

D/W150/150S
Ramcharger All
800

D/W250
All
900

D/W350
Single
Rear Wheels All
1000

Dual Rear Wheels All
1200

GCWR
-
GROSS
COMBINED
WEIGHT RATING

(Total
truck,
trailer,
cargo,
people
&
fluids)
AXLE
RATIOS

ENGINE
TRANSMISSION
3.54
3.90 4.10
4.56

D-150 3.9L Man. 5-spd.
8,000 8,000

Auto. 3-spd.
8,800
9,200

Auto. 4-spd.
O/D
8,800
9,200

5.2L Auto. 3-spd.
11,500
12,500

Auto. 4-spd.
O/D
10,500
10,500

Auto. 4-spd.
H.D.
11,500
12,500

5.9L Auto. 4-spd
H.D.
12,000
13,000 13,500
14,000

D-250
3.9L Auto. 3-spd.
8,800

9,200

5.2L Auto. 4-spd.
O/D
10,500 10,500

Auto. 4-spd.
H.D.
11,500
12,500

5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500
14,000

D-350
5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500 14,000

W-150 3.9L Auto. 4-spd.
H.D.
8,800
9,200

5.2L Auto. 4-spd.
H.D.
11,500
12,500

5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500
14,000

W-250
5.9L Auto. 3-spd.
12,000
13,000 13,500 14,000

W-350
5.9L Auto. 3-spd.
12,000 13,000 13,500 14,000

Auto. 4-spd.
H.D.
12,000
13,000 13,500 14,000

Ramcharger
4x2
5.2L Auto. 4-spd.
H.D.
11,500 12,500

5.9L Auto. 4-spd.
H.D.
12,000 13,000 13,500 14,000

Ramcharger
4x4
5.2L Auto. 4-spd.
H.D.
11,500 12,500

5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500 14,000

10 INTRODUCTION
•
INTERNATIONAL CONTROL AND DISPLAY SYMBOLS

ID

HIGH
BEAM P
FOG UGHTS -&
HEADLIGHTS,
PARKING UGHTS, PANEL UGHTS TURN SIGNAL A
HAZARD WARNING WINDSHIELD
WASHER
WINDSHIELD WIPER WINDSHIELD WIPER
AND WASHER <W
WINDSCREEN DEMISTING
AND DEFROSTING *

VENTILATING
FAN 8
M f

REAR
WINDOW DEFOGGER
sp

REARWINLX)W WIPER
CD
l
m

REAR
WINDOW WASHER FUEL ENGINE COOLANT
TEMPERATURE BATTERY CHARGING
CONDITION ENGINE OIL

SEAT
BELT

(©) (®) ky

11 J

LIGHTER

BRAKE
FAILURE
PARKING
BRAKE
FRONT HOOD
REAR
HOOD

(TRUNK)
HORN
11 J

LIGHTER
93IN-9

INTERNATIONAL VEHICLE CONTROL AND DISPLAY

SYMBOLS
The graphic symbols illustrated in the chart below
are used to identify various instrument controls. The
symbols correspond to the controls and displays that are located on the instrument panel.

•

INTRODUCTION
11
MEASUREMENT
AND
TORQUE SPECIFICATIONS
INDEX
page

Metric
and
English/SAE
Conversion
11

Specification
Notations
11

SPECIFICATION NOTATIONS

WARNING:
THE USE OF
INCORRECT
ATTACHING
HARDWARE
CAN
RESULT
IN
COMPONENT
DAM­

AGE
AND/OR
PERSONAL
INJURY.

It is important to retain the original attaching
hardware for assembly of the components. If the at­
taching hardware is not reusable, hardware with
equivalent specifications must be used.

METRIC
AND
ENGLISH/SAE
CONVERSION
The following chart will assist in converting metric
units to equivalent English and SAE units, or vise versa.

TORQUE SPECIFICATIONS
TORQUE
CHARTS
A torque chart for fasteners is provided at the end
of each group (of service information). Refer to the Standard Torque Specifications chart to determine
torque values not listed in the group (Figs. 1 and 2).
It is important to be aware that the torque values
listed in the chart are based on clean and dry bolt
page
Torque Specifications
11
threads. Reduce the torque value by 10 percent when the bolt threads are lubricated and by 20 percent if new.

BOLT
THREAD
AND
GRADE/CLASS
IDENTIFICATION

THREAD
IDENTIFICATION
SAE and metric bolt/nut threads are not the same.
The difference is described in the Thread Notation chart.

GRADE/CLASS
IDENTIFICATION
The SAE bolt strength grades range from grade 2
to grade 8. The higher the grade number, the greater
the bolt strength. Identification is determined by the line marks on the top of each bolt head (Fig. 1). The
actual bolt strength grade corresponds to the number
of line marks plus 2.
• A grade 2 bolt has no line marks on top of the bolt
head
• A grade 5 bolt has 3 line marks on top of the bolt
head • A grade 7 bolt has 5 line marks on top of the bolt
head

CONVERSION FORMULAS
AND
EQUIVALENT
VALUES
Multiply

in-lbs
ft-lbs
By

x
0.11298

x
1.3558
To
Get

=
Newton-Meters (N*m)

=
Newton-Meters (N*m) Multiply
N*m
iy

x
8.851

x
0.7376
BGef

-
in-fbs

-
ft-lbs

Inches
Hg
(60°F)

psi
x
3.377

x
6.895
=
Kilopascals
(kPa)

=
Kilopascals
(kPa)
kPa
kPa
x
0.2961

x
0.145
«
Inches
Hg

- psi

Inches
Feet

Yards
Miles
x 25.4
x
0.3048

x
0.9144

x
1.6093
« Millimeters (mm)

=
Meters (M)

-
Meters (M)

=
Kilometers (Km) mm
M
M
Km
x
0.03937

x
3.281

x
1.0936

x
0.6214
« Inches

-
Feet

=
Yards « Miles

mph

Feet/Sec.
Kilometers/Hr.

mph
x
1.6093

x
0.3048

x
0.27778

x
0.4470
=
Kilometers/Hr. (Km/h)
«
Meters/Sec.
(M/S)
«
Meters/Sec.
(M/S)

=
Meters/Sec.
(M/S)
Km/h

M/S
M/S

M/S
x
0.6214

x
3.281

x
3.600

x
2.237 - mph

=
Feet/Sec.

=
Kilometers/Hr.
» mph
COMMON
MITRIC
EQUIVALENTS

1
Inch
=
25 Millimeters
1
Cubic
Inch
»
16
Cubic
Centimeters

1
Foot
-
0.3 Meter
1
Cubic
Foot
«
0.03
Cubic
Meter
1
Yard
=
0.9 Meter
1
Cubic
Yard
=
0.8
Cubic
Meter

1
Mile =1.6 Kilometers
J91IN-1

12

INTRODUCTION

STANDARD
TORQUE
SPECIFICATIONS
BOLT TORQUE
BOLT ORAM
5

GRADES

SIZE
M*fn

ft-lbs
Nfft

ft-abs

(in-lbs)
(In-lbs)

1/4-20
11
(95) 14
(125)

1/4-28
11 (95) 17 (150)

5/16-18
23 (200) 31 (270)

5/16-24
27 20 34 25

3/8-16
41
30 54
40

3/8-24
48 35 61 45

7/16-14
68
50 88 65

7/16-20
75 55 95 70

1/2-13
102
75 136 100

1/2-20
115 85 149 110

9/16-12
142
105 183 135

9/16-18
156 115 203 150

5/8-11
203 150 264 195

5/8-18
217 160 285 210

3/4-16
237 175
305 225

J89IN-9

THREAD
NOT A
TION—SAE
AND
METRIC

INCH

5/16-18
METRIC
M8
X 1.25

THREAD MAJOR
DIAMETER
IN INCHES NUMBER
OF
THREADS

PER
INCH
THREAD DISTANCE
MAJOR BETWEEN
DIAMETER IN THREADS
IN

MILLIMETERS MILLIMETERS

PR606B

•
A grade 8 bolt has 6 line marks on top of the bolt
head
The most commonly used metric bolt strength
classes are 9.8 and 12.9. The metric strength class identification number is imprinted on the head of the
bolt (Fig. 2). The higher the class number, the
SAE
CLASSIFICATION
GRADE
5

GRADE
8
MARKINGS
FOUND

ON TOP OF BOLT HEAD INDICATE
GRADE
120°
60°

GRADE
2
GRADE
5
GRADE
8

(SAE) BOLTS—IDENTIFICATION
MARKS
CORRESPOND
TO BOLT STRENGTH—INCREASING NUMBERS

REPRESENT
INCREASING STRENGTH.
J89IN-11
Fig.
1 SAE
Bolt
Grade
Identification

greater the bolt strength. Some metric nuts are im­
printed with a single-digit strength class on the nut

face.
METRIC BOLTS—IDENTIFICATION
CLASS
NUMBERS

CORRESPOND
TO BOLT STRENGTH— INCREASING NUMBERS
REPRESENT
INCREASING STRENGTH.
J89IN-10

Fig.
2
Metric
Bolt
Class
Identification

METRIC
CONVERSION
Refer to the Metric Conversion chart to convert
torque values listed in metric Newton-meters (N»m).

Also,
use the chart to convert between millimeters (mm) and inches (in.)

•

INTRODUCTION 13
METRIC
CONVERSION

in-lbs
to N«m
N*m
to
in-lbs

in-
lb
N®m

in-lb
N®m

in-lb
N»m

in-lb
N@m

in-lb
N«m
2
.2260
42 4.7453 82

9.2646
122 13.7839 162
18.3032

4
.4519 44 4.9713
84

9.4906
124
14.0099
164

18.5292

6
.6779 46
5.1972
86

9.7165
126 14.2359 166
18.7552

8
.9039
48
5.4232
88
9.9425 128
14.4618 168 18.9811
10
1.1298
50
5.6492
90
10.1685
130 14.6878 170
19.2071
12
1.3558
52
5.8751
92
10.3944
132 14.9138 172
19.4331
14
1.5818
54

6.1011
94
10.6204
134

15.1397
174
19.6590
16
1.8077

56
6.3270
96 10.8464
136
15.3657
176
19.8850
18
2.0337
58
6.5530
98
11.0723
138
15.5917
178
20.1110
20
2.2597

60
6.7790
100
11.2983
140
15.8176
180

20.3369
22 2.4856 62
7.0049
102
11.5243
142 16.0436 182

20.5629

24 2.7116 64
7.2309
104
11.7502
144
16.2696
184
20.7889

26 2.9376
66
7.4569
106
11.9762
146
16.4955
186

21.0148
28 3.1635 68
7.6828
108
12.2022
148 16.7215
188

21.2408
30 3.3895 70
7.9088
110
12.4281
150 16.9475
190

21.4668
32 3.6155 72
8.1348
112 12.6541
152 17.1734 192

21.6927

34
3.8414
74

8.3607
114
12.8801 154 17.3994 194

21.9187

36 4.0674 76
8.5867

116
13.1060
156 17.6253 196

22.1447

38 4.2934 78
8.8127
118 13.3320
158 17.8513 198
22.3706
40 4.5193 80

9.0386
120
13.5580
160 18.0773
200 22.5966
in-lb

N®m

in-lb
N®m
in-lb

N»m
in-lb

.2

.4 .6
.8

1
1.2
1.4
1.6
1.8

2

2.2 2.4
2.6 2.8

3
3.2
3.4 3.6
3.8

4
1.7702

3.5404

5.3107

7.0809
8.8511

10.6213
12.3916
14.1618
15.9320
17.7022
19.4725

21.2427

23.0129 24.7831
26.5534 28.3236
30.0938
31.8640
33.6342
35.4045 4.2
4.4
4.6
4.8

5

5.2
5.4
5.6
5.8

6

6.2
6.4
6.6
6.8
7
7.2
7.4 7.6 7.8

8
37.1747

38.9449
40.7152
42.4854

44.25%
46.0258
47.7961 49.5663
51.3365
53.1067

54.8770

56.6472

58.4174
60.1876
61.9579
63.7281
65.4983 67.2685
69.0388 70.8090 8.2
8.4
8.6
8.8

9

9.2 9.4
9.6 9.8
10 10.2
10.4
10.6
10.8
11
11.2
11.4
11.6
11.8
12 72.5792
74.3494

76.1197

77.8m

79.6601 81.4303
83.2006
84.9708
86.7410
88.5112
90.2815

92.0517

93.8219
95.5921 97.3624
99.1326
100.9028
102.6730
104.4433
106.2135 12.2
12.4
12.6
12.8

13
13.2

13.4

13.6
13.8
14 14.2
14.4
14.6 14.8

15
15.2
15.4 15.6 15.8
16
107.9837

109.7539
111.5242
113.2944
115.0646 116.8348
118.6051 120.3753
122.1455
123.9157
125.6860
127.4562
129.2264
130.9966 132.7669 134.5371
136.3073
138.0775 139.8478
141.6180 16.2
16.4 16.6
16.8

17
17.2
17.4
17.6
17.8
18
18.5

19

19.5

20
20.5

21
22

23
24

25

ft-lbs
to N*m
N»m
to
ft-lbs

ft-lb
N«m

ft-lb
N»m

ft-lb
N©m

ft-lb
N»m
ft-lb
N®m
N®m

ft-lb
N®m

ft-ib
N®m

ft-lb
N©m

ft-lb
N®m
ft-lb

1
1.3558

21 28.4722
41

55.5885
61
82.7049 81
109.8212
1

.7376 21
15.9888 41

30.240)
61
44.9913
81 59.7425

2
2.7116
22
29.8280

42

56.9444
62

84.0607
82
111.1770
2

1.4751
22
16.2264
42 30.9776 62
45.7289
82 60.4801

3
4.0675

23
31.1838

43

58.3002
63

85.4165
83

112.5328
3

2.2127
23

16.9639
43
31.7152
63

46.4664

83
61.2177

4
5.4233

24 32.5396
44

59.6560 64
86.7723 84
113.8888
4

2.9502
24
17.7015
44
32.4527
64
47.2040
84 61.9552

5
6.7791

25
33,8954

45
61.0118
65

88.1281
85

115.2446
5

3.6878
25

18.4391
45
33.1903
65

47.9415

85
62.6928

6
8.1349

26 35.2513
46
62.3676 66
89.4840 86
116.6004
6

4.4254 26
19.1766 46
33.9279 66 48.6791
86 63.4303
7
9.4907

27 36.6071
47
63.7234 67
90.8398 87
117.9562 7

5.1629
27
19.9142 47
34.6654 67

49.4167

87 64.1679

8
10.8465
28 37.9629
48 65.0793 68
92.1956 88
119.3120
8

5.9005 28

20.6517
48 35.4030 68
50.1542
88 64.9545

9
12.2024
29
39.3187

49 66.4351 69
93.5514 89
120.6678
9

6.6381
29
21.3893 49
36.1405 69
50.8918
89 65.6430
10 13.5582
30 40.6745
50 67.7909
70 94.9073 90 122.0236
10

7.3756
30 22.1269
50
36.8781 70
51.6293
90 66.3806
11 14.9140
31 42.0304
51
69.1467
71
96.2631 91
123.3794

11
8.1132
31
22.8644
51
37.6157
71
52.3669
91 67.1181
12 16.2698
32 43.3862 52
70.5025 72
97.6189 92 124.7352
12

8.8507
32
23.6020 52
38.3532 72
53.1045
92
67.8557

13
17.6256

33
44.7420

53

71.8583
73
98.9747
93

126.0910
13

9.5883
33

24.3395
53

39.0908
73

53.8420

93
68.5933
14 18.9815 34

46.0978
54
73.2142 74
100.3316 94
127.4468 14
10.3259 34
25.0771 54 39.8284 74
54.5720
94 69.3308

15
20.3373

35
47.4536

55
74.5700
75

101.6862
95

128.8026
15

11.0634
35

25.8147
55
40.5659
75

55.3172

95
70.0684
16 21.6931
36
48.8094

56
75.9258 76
103.0422
96

130.1586
16
11.8010 36
26.5522 56
41.3035 76

56.0547

96 70.8060
17 23.0489
37 50.1653 57
77.2816 77
104.3980 97

13].5144
17
12.5386
37
27.2898 57
42.0410 77
56.7923
97

71.5435

18
24.4047

38 51.5211 58
78.6374 78
105.7538 98 132.8702
18 13.2761 38
28.0274 58

42.77m
78
57.5298
98 72.2811
19 25.7605 39 52.8769
59
79.9933 79
107.1196 99 134.2260
19

14.0137
39
28.7649 59
43.5162 79
58.2674

99
73.0187

20 27.1164
40
54.2327
60
81.3491 80
108.4654 100 135.5820
20
14.7512 40
29.5025 60
44.2537
80
59.0050
100 73.7562

in.
to mm
mm
to in.

in.
mm

in.
mm

in.
mm
in.

mm
in.

mm mm
in.
mm

in.
mm

in.
mm

in.

mm
in.

.01 .254 .21

5.334
.41
10.414 .61
15.494 .81
20.574 .01 .00039 .21

.00827
.41 .01614
.61 .02402
.81 .03189
.02 .508 .22
5.588
.42
10.668 .62
15.748 .82
20.828 .02 .00079 .22
.00866 .42 .01654
.62 .02441
.82 .03228

.03
.762
.23

5.842
.43

10.922
.63

16.002
.83
21.082

.03
.00118
.23
.00906
.43
.01693

.63

.02480

.83
.03268
.04 1.016 .24

6.096
.44

11.176
.64

16.256 .84
21.336
.04
.00157
.24

.00945 .44
.01732
.64
.02520

.84
.03307

.05
1.270
.25

6.350
.45

11.430
.65

16.510
.85

21.590
.05

.00197
.25

.00984
.45
.01772
.65
.02559

.85
.03346
.06 1.524 .26
6.604

.46 11.684 .66
16.764 .86 21.844
.06 .00236 .26
.01024

.46
.01811
66 .02598
.86

.03m

.07 1.778 .27

6.858
.47
11.938 .67
17.018 .87
22.098 .07
.00276 .27
.01063 .47
.01850

.67
.02638
.87 .03425
.08
2.032
.28 7.112 .48
12.192 .68
17.272 .88
22.352
.08 .00315 .28
.01102 .48

.01890
.68

.02677

.88 .03465
.09
2.286
.29

7.366
.49
12.446 .69
17.526 .89
22.606 .09 .00354 .29
.01142 .49 .01929 .69
.02717

.89 .03504
.10
2.540
.30

7.620
.50

12.700
.70

17.780

.90
22.860

.10 .00394 .30
.01181
.50 .01969
.70 .02756
.90 .03543
.11
2.794

.31
7.874

.51 12.954 .71
18.034 .91
23.114
.11 .00433 .31

.01220
.51 .02008
.71 .02795
.91 .03583
.12
3.048

.32 8.128 .52
13.208 .72
18.288 .92
23.368
.12 .00472 .32

.01260
.52
.02047

.72 .02835
.92 .03622

.13
3.302
.33
8.382
.53

13.462
.73

18.542
.93

23.622

.13
.00512
.33

.01299
.53
.02087
.73
.02874

.93
.03661
.14
3.5%
.34

8.636
.54

13.716 .74
18.796 .94
23.876
.14 .00551 .34
.01339 .54 .02126 .74 .02913
.94 .03701

.15
3.810

.35

8.890
.55

13.970
.75

19.050
.95

24.130

.15
.00591
.35

.01378
.55
.02165

.75
.02953

.95
.03740

.16 4.064
.36 9.144 .56
14.224 .76 19.304 .96 24.384
.16
.00630
.36

.01417

.56 .02205 .76 .02992
.96
.03780

.17 3.318 .37

9.398
.57
14.478 .77
19.558 .97
24.638 .17 .00669 .37

.01457

.57 .02244 .77
.03032
.97 .03819
.18
4.572
.38
9.652

.58
14.732 .78
19.812 .98
24.892
.18 .00709 .38
.01496 .58 .02283
.78 .03071
.98 .03858
.19 4.826 .39

9.906
.59
14.986 .79

20.0%
.99 25.146
.19 .00748 .39
.01535 .59
.02323 .79

.03110

.99 .03898
.20
5.080

.40
10.160
.60

15.240
.80

20.320
1.00

25.400

.20
.00787
.40
.01575 .60
.02362 .80

.03150

1.00
.03937

J901N-10

•
• —
LUiRICATlON
AND
MAINTENANCE
0 - 1
CONTENTS

page
page

CHASSIS
AND
BODY
28
ENGINE MAINTENANCE
14
DRIVETRAIN
.,,, 22
GENERAL INFORMATION
1

GENERAL
INFORMATION INDEl

page

Classification
of
Lubricants
. 3

Components
Requiring
No
Lubrication
4

Fuel Requirements
. 2
Introduction
1

Lubrication
and
Replacement Parts Recommendation
3
page

Routine Maintenance
2

Starting
Assistance (Jump Starting)
9

Vehicle
Lifting
Recommendations
............ 10

Vehicle Noise
Control
2

Vehicle Towing Recommendations
11

INTRODUCTION
Lubrication and maintenance is divided into re­
quired and recommended service tasks. The required service tasks must be completed to verify the emis­
sion controls function correctly. The recommended
service tasks should be completed to maintain safety
and durability. This information will assist the service personnel
in providing maximum protection for each owner&#39;s
vehicle. Conditions can vary with individual driving habits.
It is necessary to schedule maintenance as a time in­
terval as well as a distance interval. It is the owner&#39;s responsibility to determine the ap­
plicable driving condition. Also to have the vehicle serviced according to the maintenance schedule, and
to pay for the necessary parts and labor. Vehicles with a Gross Vehicle Weight Rating
(GVWR) of 3 855 kg (8,500 lbs.) or less must conform
to light duty emission standards. Vehicles with a Gross Vehicle Weight Rating (GVWR) of 3 856 kg
(8,501 lbs.) or more must conform to heavy duty
emission standards. The GVWR for each vehicle is listed on the Safety
Certification Label. This label is affixed to the driver
side door pillar (Fig. 1).
Additional maintenance and lubrication informa­
tion is listed in the Owner&#39;s Manual.
Mm
rv
CHRYSLER
DATE
OF MFR
MFD BY CORPORATION
GVWR
GAWR FRONT
GAWR REAR
WITH
TIRES

WITH
TIRES
RIMS
AT

RIMS
AT

PSI
COLD

PSI
COLD THIS VEHICLE CONFORMS
TO
ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY

STANDARDS
IN
EFFECT ON
THE
DATE
OF
MANUFACTURE SHOWN ABOVE.

SINGLE
DUAL

BAR
CODE

VEHICLE MADE
IN

4648503
J9UN-25

Fig. 1 Vehicle Safety
Certification
Label

SEVERE DRIVING
CONDITIONS
Vehicles subjected to severe driving conditions
should decrease the interval between component
maintenance. Severe driving conditions are defined
as:

• Frequent short trip driving less than 24 km (15
miles)
• Frequent driving in dusty conditions
• Trailer towing
• Extensive engine idling
• Sustained high speed operation
• Desert operation
• Frequent starting and stopping
• Cold climate operation

LUBRICATION
AND
MAINTENANCE