engine FIAT DOBLO COMBI 2010 Owner handbook (in English)

194
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
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DIESEL VERSIONS WITHOUT DPF (1.3 Multijet – 1.6 Multijet)
Thousands of kilometres 30 60 90 120 150 180
Check tyre conditions/wear and adjust pressure if required
Check operation of lighting system (headlamps, direction indicators,
hazard warning lights, luggage compartment, passenger compartment,
glove compartment, instrument panel warning lights, etc.)
Check operation of windscreen wiper/washer system
and adjust nozzles if necessary.
Check position/wear of the windscreen wiper blades.
Check condition and wear of front disc brake pads and brake
pad wear indicator
Check condition and wear of rear drum brake linings
Visually inspect the conditions of: bodywork,
underbody protection, pipes and tubes
(exhaust – fuel – brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanliness of bonnet and boot locks, as well as cleanliness
and lubrication of linkages
Check and, if necessary, top up fluid levels (brakes/hydraulic clutch,
windscreen washer, battery, engine coolant, etc.)
Check tension of accessory drive belt
(versions without automatic tensioner)
Check the handbrake lever stroke and adjust it, if necessary.
Visually inspect the condition of accessory drive belt(s).
Check exhaust gas emissions/smokiness.
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195
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
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Thousands of kilometres 30 60 90 120 150 180
Check engine management system operation (via diagnostic socket)
Check cleanliness of sliding side door lower guides
(or every 6 months)
Replace accessory drive belt(s)
Replace toothed timing belt (*)
(1.6 Multijet version)
Replace fuel filter
Replace air filter cartridge
Change engine oil and replace oil filter (or every 24 months)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 24 months)
(*) Regardless of distance covered, the timing belt must be replaced every four years in the case of particularly demanding use (cold
climate, city traffic, long idling) or at least every five years in all other cases.
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196
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
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DIESEL VERSIONS WITH DPF (1.3 Multijet – 1.6 Multijet – 2.0 Multijet)
Thousands of kilometres 35 70 105 140 175
Check tyre conditions/wear and adjust pressure if required
Check lighting system operation
(headlights, direction indicators, hazard lights, boot, passenger compartment,
glove box, instrument panel warning lights, etc.)
Check operation of windscreen wiper/washer system
and adjust nozzles if necessary
Check position/wear of the windscreen wiper blades.
Check condition and wear of front disc brake pads and brake pad wear indicator
Check condition and wear of rear drum brake linings
Visually inspect the conditions of: bodywork,
underbody protection, pipes and tubes
(exhaust – fuel – brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanliness of bonnet and boot locks, as well as cleanliness and
lubrication of linkages
Check and, if necessary, top up fluid levels (brakes/hydraulic clutch,
windscreen washer, battery, engine coolant, etc.)
Check tension of accessory drive belt
(versions without automatic tensioner)
Check the handbrake lever stroke and adjust it, if necessary.
Visually inspect the condition of accessory drive belt(s).
Check exhaust gas emissions/smokiness.
191-218 DOBLO LUM EN 2e 7.0 24-05-2010 10:40 Pagina 196

197
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
(*) Regardless of the distance covered, the timing belt must be changed every four years for particularly demanding use (cold climates,
city driving, long periods of idling) or at least every five years in all other cases.
(**) The engine oil and filter should be replaced according to their effective state, displayed by a message or warning light on the instru-
ment panel, or at least every 24 months.
If the vehicle is driven mainly in towns, change engine oil and filter every 12 months.
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Thousands of kilometres 35 70 105 140 175
Check engine management system operation (via diagnostic socket)
Check cleanliness of sliding side door lower guides
(or every six months)
Replace accessory drive belt(s)
Replace toothed timing belt (*) (1.6 Multijet - 2.0 Multijet)
Replace fuel filter
Replace air filter cartridge
Change engine oil and replace oil filter (versions with DPF) (**)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 24 months)
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198
KNOW
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SAFETY
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WARNING
LIGHTS AND
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IN AN
EMERGENCY
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AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
HEAVY USAGE OF THE VEHICLE
If the vehicle is primarily used in one of the following
particularly onerous conditions:
❒ towing trailers;
❒ dusty roads;
❒ short, repeated journeys (less than 7-8 km) at sub-ze-
ro temperatures;
❒ frequently idling engine or long-distance, low-speed dri-
ving (e.g. door-to-door deliveries) or lengthy inactivi-
ty;
❒ driving in towns and cities;
you should perform the following inspections more fre-
quently than shown on the Scheduled Servicing Plan:
❒ check front disc brake pad conditions and wear;
❒ check cleanliness of bonnet and boot locks, and clean-
liness and lubrication of linkages;
❒ visually inspect the conditions of: engine, gearbox,
transmission, pipes and tubes (exhaust – fuel – brakes),
rubber parts (boots, sleeves, bushes, etc.);
❒ check battery charge and fluid level (electrolite) (check
to be carried out only by specialists or at a Fiat Deal-
ership – see the “Battery” paragraph in this section);
❒ visually inspect the condition of the accessory drive
belts;
❒ check pollen filter and replace, if required;
❒ check and, if necessary, replace air filter.
REGULAR CHECKS
Every 1,000 km or before long journeys, check and, if nec-
essary, top up:
❒ engine coolant fluid level;
❒ brake fluid level;
❒ windscreen washer level;
❒ tyre pressure and conditions.
❒ operation of lighting system (headlights, direction in-
dicators, hazard lights, etc.);
❒ operation of windscreen washer/wipers system and po-
sitioning/wear of windscreen/rear window wiper blades
(for versions/markets where provided);
Check and top up, if required, the engine oil level every
3,000 km.
You are recommended to use
PETRONAS LUBRICANTS
products, which have been designed and produced specif-
ically for Fiat vehicles (see “Capacities” table in the “Tech-
nical specifications” section).
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199
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
fig. 180 – 1.4 versions
fig. 181 – 1.3 Multijet versions without DPFF0V0076m
F0V0187m
CHECKING LEVELS
A. Engine oil filler
B. Engine oil dipstick
C. Engine coolant
D. Windscreen washer fluid
E. Brake fluid
F. Battery
G. Power steering fluid
Never smoke while
working in the engine
compartment: flammable gases
and vapours may be present.
Fire hazard.
WARNING
When topping up, be
careful not to confuse the
various types of fluids:
they are all mutually incompati-
ble and may severely damage
your vehicle.
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200
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
fig. 182 – 1.3 Multijet version with DPF
fig. 183 – 1.6 Multijet versionF0V0189m
F0V0190m
A. Engine oil filler
B. Engine oil dipstick
C. Engine coolant
D. Windscreen washer fluid
E. Brake fluid
F. Battery
G. Power steering fluid
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201
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
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IN AN
EMERGENCY
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AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
fig. 184 – 2.0 Multijet versions
A. Engine oil filler
B. Engine oil dipstick
C. Engine coolant
D. Windscreen washer fluid
E. Brake fluid
F. Battery
G. Power steering fluid
F0V0160m
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ENGINE OIL fig. 180-181-182-183-184
Check the oil level a few minutes after stopping the engine
(about 5 minutes) with the vehicle parked on level ground.
The oil level should be between the MIN and MAX marks
on the dipstick B.
The gap between the MIN and MAX marks corresponds
to about one litre of oil.
If the oil level is near or under the MIN line, add oil through
the filler A until it reaches the MAX line.
The oil level should never exceed the MAX line.
Engine oil consumption
The maximum engine oil consumption is usually 400 grams
every 1,000 km.
The engine needs to run in when the vehicle is new, and
therefore the engine oil consumption can only be consid-
ered stabilised after the first 5,000 – 6,000 km.
IMPORTANT Oil consumption depends on driving style
and conditions of use of the vehicle.
IMPORTANT After adding or changing the oil, let the en-
gine turn over for a few seconds and wait a few minutes
after turning it off before you check the level.
202
KNOW
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Be very careful working in the engine com-
partment when the engine is hot: you may
get burned. Remember that the fan may start up
if the engine is hot: this could injure you. Make
sure that scarves, ties and other items of loose-fit-
ting clothing do not get caught up in moving com-
ponents.
WARNING
Do not add oil with different characteris-
tics from those of the existing engine oil.
The used engine oil and the replaced oil fil-
ter contain substances that are harmful to
the environment. It is advisable to have oil
and filters changed by a Fiat Dealership, where they
will be disposed of properly and in accordance with
the law.
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203
KNOW
YOUR
VEHICLE
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
SERVICING
AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
WINDSCREEN/REAR WINDOW WASHER
FLUID fig. 180-181-182-183-184
To add fluid, remove cap D by manoeuvring the special
tab.
Pour in a mixture of water and TUTELA PROFESSION-
AL SC 35 liquid, in the following concentrations:
30% TUTELA PROFESSIONAL SC 35 and 70% water in
summer.
50% TUTELA PROFESSIONAL SC 35 and 50% water in
winter.
At temperatures below –20°C, use undiluted TUTELA
PROFESSIONAL SC 35 fluid.
Check level through the reservoir.
Close cap D by pressing on the centre section. ENGINE COOLANT fig. 180-181-182-183-184
The coolant level should be checked when the engine is
cold and should be between the MIN and MAX lines on
the reservoir. If the level is low, slowly pour into the reser-
voir filler neck Ca mixture of 50% distilled water and 50%
PARAFLU
UP(made by PETRONAS LUBRICANTS)
until the level approaches MAX.
The mixture of 50% PARAFLU
UPand 50% distilled water
protects against freezing down to temperatures of –35°C.
For particularly harsh climate conditions, we recom-
mended using a mixture of 60% PARAFLU
UPand 40% dis-
tilled water.
PARAFLU
UPanti-freeze is used in the engine
cooling system. Use the same fluid as in the
cooling system when topping up. PARAFLU
UP
may not be mixed with any other type of fluid. If this
happens, do not start the engine; contact a Fiat Deal-
ership.
The cooling system is pressurised. If the cap
needs replacing, do so with another origi-
nal or the effectiveness of the system may be com-
promised. Do not remove the cap from the reservoir
when the engine is hot: you may get burned.
WARNING
Do not travel if the windscreen washer
reservoir is empty: using the windscreen
washer is essential for improving visibility.
Some commercial windscreen washer additives are
flammable. The engine compartment contains hot
parts which could cause a fire if they come into
contact with these additives.
WARNING
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