AUTO FIAT MAREA 2000 1.G Workshop Manual
Page 1 of 330
Marea- Marea Weekend Summary 
TECHNICAL SERVICE MANUAL COMPOSITION 
At present, June 2001, the Marea-Marea Weekend 4th volume manual is composed of the following 
sections 
Print N° Sections Page 
Nos. Notes 
506.763/18 
(XI/1999) 
00 1 - 12 Marea bipower technical data (99 range) 
506.763/18 
(XI/1999) 10 1 - 59 Marea bipower fuel system (99 range) 506.763/18 
(XI/1999) 
55 1 - 2 Marea bipower wiring diagram (99 range) 
506.763/21 
(IX/2000) 10 
1 - 38 Marea bipower (99 range) fault diagnosis 
506.763/21 
(IX/2000) 10 
60 - 61 
Marea bipower (99 range) fuel system 
Replacing solenoid valve on methane canister 
506.763/23 
(IX/2000) 
00 1 - 51 2000 range technical data 
506.763/23 
(IX/2000) 
10 
1 - 7 Fuel system l^pl i6v 2000 range 
506.763/23 
(IX/2000) 
10 
1 - 7 Fuel system l^pt 20v 2000 range 506.763/23 
(IX/2000) 
50 1 - 4 2000 range climate control 
506.763/23 
(IX/2000) 
55 
1 - 18 2000 range electrical equipment 
506.763/23 
(IX/2000) 
55 
1 - 141 2000 range wiring diagrams 
506.763/24 
(XII/2000) 
00 
15 - 16 2000 range technical data update 
506.763/24 
(XII/2000) 
00 
1 - 3 Marengo 2000 range technical data 
506.763/24 
(XII/2000) 
10 1 - 29 Fuel system l^p) JTD 2000 range 
506.763/24 
(XII/2000) 
55 5 - 8 
19-52 2000 range electrical equipment update 
Copyright by Fiat Auto  
Page 3 of 330
Marea - Marea Weekend Summary 
TECHNICAL SERVICE MANUAL COMPOSITION 
As of December 2000, the Marea-Marea Weekend 4th volume manual is composed of the sections 
listed below 
Print N° Sections Page 
Nos. Notes 
506.763/18 
(XI/1999) 
00 1 - 12 Marea bipower technical data (99 range) 
506.763/18 
(XI/1999) 10 1 - 59 Marea bipower fuel system (99 range) 506.763/18 
(XI/1999) 
55 1 - 2 Marea bipower wiring diagram (99 range) 
506.763/20 
(IV/2000) 
00 1 - 15 Marea GPL technical data 
506.763/20 
(IV/2000) 10 1 - 26 Marea GPL fuel system 506.763/20 
(IV/2000) 
55 1 - 9 Marea GPL wiring diagram 
506.763/21 
(IX/2000) 10 
1 - 38 Marea bipower fault diagnosis (99 range) 
506.763/21 
(IX/2000) 10 
60 - 61 Marea bipower fuel system (99 range) 
Replacing solenoid on methane canister 
506.763/23 
(IX/2000) 
00 1 - 50 2000 range technical data 
506.763/23 
(IX/2000) 
10 
1 - 7 2000 range lev fuel system 
506.763/23 
(IX/2000) 
10 
1 - 7 2000 range ^||) 20v fuel system 506.763/23 
(IX/2000) 
50 1-4 2000 range climate control system 
506.763/23 
(IX/2000) 
55 
1 - 18 2000 range electrical equipment 
506.763/23 
(IX/2000) 
55 
1 - 141 2000 range wiring diagrams 
Copyright by Fiat Auto  
Page 5 of 330
Marea- Marea Weekend Summary 
TECHNICAL SERVICE MANUAL COMPOSITION 
At present, September 2000, the Marea-Marea Weekend 4th volume manual is composed of the fol
lowing booklets 
Print N° Sections Page 
Nos. Notes 
506.763/18 
(XI/1999) 
00 1 - 12 Technical data on Marea bipower (99 range) 
506.763/18 
(XI/1999) 10 1 - 59 Marea bipower fuel system (99 range) 506.763/18 
(XI/1999) 
55 1 - 2 
Marea bipower electrical equipment wiring diagrams (99 
range) 
506.763/20 
(IV/2000) 
00 1 - 15 Marea GPL technical data 
506.763/20 
(IV/2000) 10 1 - 26 Marea GPL fuel system 506.763/20 
(IV/2000) 
55 1 - 9 Marea GPL electrical equipment wiring diagram 
506.763/21 
(IX/2000) 10 
1 - 38 Marea bipower fault diagnosis (99 range) 
506.763/21 
(IX/2000) 10 
60 - 61 
Marea bipower fuel system (99 range) 
Replacing solenoid valve on methane canister 
506.763/23 
(IX/2000) 
00 1 - 50 Technical data 2000 range 
506.763/23 
(IX/2000) 
10 
1 - 7 Fuel system @> 16v 2000 range 
506.763/23 
(IX/2000) 
10 
1 - 7 Fuel system l^l 20v 2000 range 
506.763/23 
(IX/2000) 
50 1 - 4 Climate control system 2000 range 
506.763/23 
(IX/2000) 
55 
1 - 18 Electrical equipment 2000 range 
506.763/23 
(IX/2000) 
55 
1 - 141 Electrical equipment wiring diagrams 2000 range 
Copyright by Fiat Auto  
Page 7 of 330
marea-marea vvvttnviiu miruuuCuuu ciilu iwnniCai data 
2000 range © Index 
00. 
page 
INTRODUCTION 
- Identification data 1 
- Weights 3 
- Performance - Fuel consumption 4 
- Dimensions 5 
- Capacities 7 
- Product specifications 
FL Group 9 
TECHNICAL DATA 
Engine l^^) lev |^^) 20v 
- Specifications 10 
- Typical curves 11 
- Cylinder block/crankcase and associ
ated components 12 
- Auxiliary shaft 17 
- Cylinder head and valve gear compo
nents 18 
- Timing diagrams 22 
- Counter-balance shaft 23 
- Lubrication 24 
- Cooling system 26 
- Fuel feed system 26 
- Special tools 27 
Engine I^^JJTD 
- Specifications 29 
- Timing diagrams 30 
- Supercharging 31 
CLUTCH 32 
GEARBOX AND DIFFERENTIAL 33 
AUTOMATIC TRANSMISSION DIF
FERENTIAL 35 
BRAKING SYSTEM 36 
STEERING 39 
WHEELS 40 
FRONT SUSPENSION 42 
REAR SUSPENSION 44 
ELECTRICAL EQUIPMENT 46 
- Ignition 47 
1 - Recharging 48 
- Electronic injection/ignition 50 
Copyright by Fiat Auto  
Page 8 of 330
Marea-Marea Weekend Introduction 
2000 range (§) Identification data 
OO.o 
CHASSIS ENGINE VERSION MAREA MAREA 
WEEKEND 
GEARBOX 
CHASSIS ENGINE VERSION MAREA MAREA 
WEEKEND 999 
666 
ZFA 185 000 
182B6.000 
185AXR1A 25 • 
• 
ZFA 185 000 
182B6.000 
185BXR1A 26 • 
• 
ZFA 185 000 
182B6.000 
185AXR11 27 • 
• 
ZFA 185 000 
182B6.000 
185BXR11 28 • 
• 
ZFA 185 000 
185A8.000 
185AXS1A29 • 
• 
ZFA 185 000 
185A8.000 
185BXS1A30 • 
• 
ZFA 185 000 
186A6.000 
185AXT1A 31 • 
• 
ZFA 185 000 
186A6.000 
185BXT1A 32 • 
• 
NOTE 
This section deals with the EEC F3 2000 range engine types. 
For the subjects not dealt with, refer to the Marea-Marea Weekend manual print n° 506.763 and subse
quent updates. 
Copyright by Fiat Auto 1  
Page 10 of 330
Marea- Marea Weekend 
2000 range @ 
Introduction 
Weights 
ENGINE TYPE 
16v 20v 
OO.o 
Marea 
Marea Weekend 
+590= 
(575)' ¥¥¥¥¥ 
Marea 
+595= 
(580)* 
Marea Weekend 
mrirnT 
1140 
1165 (•) 
1200 
1225 (•) 
1730 
1755 (T) 
1795 
1820 (T) 
1255 
1315 
1830 
1895 
1000 1000 
Permissible loads on the axles 
1000 1000 
Maximum permitted load on roof 80 80 
Load on tow hook ball 
(trailer with braking system) 70 70 
Without braking 
system 400 400 
With braking 
system 1200 1300 
(1400)« 
I Loads that should never be exceeded 
(*) Specific figures for 1998 20v version 
(•) Specific figures for the Marea Weekend 
(T) Specific figures for the 1596 16v automatic transmission version 
NOTE FOR VERSIONS WITH ACCESSORIES: In the presence of special equipment (non standard air conditioning, sun 
roof, trailer towing device, etc.), the empty weight increases and therefore the carrying capacity may decrease in relation to 
the maximum permissible loads. 
Copyright by Fiat Auto 3  
Page 12 of 330
Marea Introduction 
2000 range @ Dimensions 
OO.o 
F 
Luggage compartment capacity (VDA regulations): 430 dm3 The height refers to an unladen vehicle 
Engine types Wheel rim A B c D E F G H 
51/2Jx14-43 
6Jx15-43 884 2540 969 4393 1470 
1470 
1440 
1440 1741 1425 
5!4Jx14-43 
6Jx15-43 884 2540 969 4393 1470 
1470 
1440 1440 1741 1425 
6Jx15-49 884 2540 969 4393 1475 1430 1741 1428 
51/2Jx14-43 
6Jx15-43 884 2540 969 4393 1470 1470 
1440 
1440 1741 1425 
Copyright by Fiat Auto 5  
Page 14 of 330
Marea- Marea Weekend Introduction 
2000 range (§) Capacities 
OO.o 
Product Parts to be filled dm3 
(I) Kg 
16v 20v JTD 
Petrol > O.R. 95 
Unleaded • 
63 63 -
^ft diesel i •' • • ir-FI-• 
--63 
50% p n 
Total capacity of cooling 
system 
• 
7 
(6.7 •) 
7.6 
(7.4 •) 
6 
(5.6 •) 
50% p 
TP 
n 
Total capacity of cooling 
system 
• 
7 
(6.7 •) 
7.6 
(7.4 •) 
6 
(5.6 •) 
Petrol engines 
SELENIA 20K 
(SAE 10W/40) (•) 
g|l Diesel Engines: 
SELENIA TURBO 
DIESEL 
(SAE 10W/40) (••) 
Total capacity 
• 4.5 5.5 4.8 Petrol engines 
SELENIA 20K 
(SAE 10W/40) (•) 
g|l Diesel Engines: 
SELENIA TURBO 
DIESEL 
(SAE 10W/40) (••) 
Total capacity 
• 4 4.7 4.25 
Petrol engines 
SELENIA 20K 
(SAE 10W/40) (•) 
g|l Diesel Engines: 
SELENIA TURBO 
DIESEL 
(SAE 10W/40) (••) 
m-m 
Partial capacity 
(scheduled changes) 
• 3.8 
(3.5*) 
5 
(4.5*) 
4.3 
(4*) 
Petrol engines 
SELENIA 20K 
(SAE 10W/40) (•) 
g|l Diesel Engines: 
SELENIA TURBO 
DIESEL 
(SAE 10W/40) (••) 
m-m 
Partial capacity 
(scheduled changes) • 3.4 
(3.1*) 
4.45 
(4*) 
3.75 
(3.55*) 
TUTELACAR frQQ 
ZC 75 Synth 
• 1.98 1.98 1.65 TUTELACAR frQQ 
ZC 75 Synth • 1.8 1.8 1.5 
TUTELA * 
GI/2 -J» 
• 4.3 --TUTELA * 
GI/2 -J» • 3.9 --
(•) Distilled water 
(•) For versions with air conditioning 
(*) Engine sump only 
(•) For temperatures below -20°C the use of SELENIA PERFORMER SAE 5W-30 is recommended 
(••) For temperatures below -15°C the use of SELENIA WR DIESEL 5W-40 is recommended 
Copyright by Fiat Auto 7  
Page 16 of 330
Marea-Marea Weekend 
2000 range (§)  
Introduction 
Product characteristics FL Group 
OO.o 
Name of 
product 
Description 
International designation Application 
SELENIA 20K 
Synthetic SAE 10W40 multigrade engine oil. 
Exceeds specifications ACEA A3-96/CCMC G5 and API 
SJ 
SELENIA 
PERFORMER 
Synthetic SAE 5W-30 multigrade engine oil. Exceeds 
specifications ACEA A1 and API SJ 
Temperatures below 
- 20°C 
SELENIA 
Turbo Diesel 
Synthetic SAE 10W40 multigrade engine oil 
Exceeds specifications ACEA B3 and API CD 
SELENIA 
WR DIESEL 
Synthetic SAE 5W-40 multigrade engine oil. Exceeds 
specifications ACEA B3 and API CF 
Temperatures below 
- 15°C 
TUTELA CAR 
ZC 75 SYNTH 
SAE 75W-80 EP oil. Satisfies standards MIL-L-2105 D 
LEV and API GL 5 
Manual gearboxes and 
differentials 
TUTELA Gl/A «ATF DEXR0N II D LEV» SAE 10W type oil for hydraulic 
power assisted steering 
Hydraulic power as
sisted steering 
TUTELA GI/2 « ATF DEXRON II D LEV» SAE 10W type oil for auto
matic transmissions 
Automatic 
gearboxes 
TUTELA MRM2 Water repellant, lithium soap based grease containing 
molybdenum disulphide, consistency NLGI = 2 Constant velocity joints 
TUTELA TOP 4 Synthetic fluid NHTSA n° 116 D0T4, ISO 4925, SAE 
J-1703 and CUNA NC 956-01 
Hydraulic brakes and 
hydraulically operated 
clutches 
DP1 Mixture of alcohol, water and surface active agents 
CUNA NC 956-11 
To be used undiluted 
or diluted in windscreen 
washer systems 
Paraflu11 
Anti-freeze for cooling systems with mono-ethylene gly
col base 
CUNA NC 956-16 
Cooling circuits 
Percentage to be used 
50% up to -35°C 
Diesel Mix Additive for diesel fuel with protective action for Die
sel engines 
To be mixed with die
sel fuel (25 cc per 10 
litres) 
Copyright by Fiat Auto 9  
Page 18 of 330
Marea- Marea Weekend 
2000 range © 
Technical Data 
Engine: typical curves 
CV kW CEE CEE 
OO.10 
ICEEEI \ 16v 
1000 2000 3000 4000 5000 6000 7000 
CV kW CEE CEE 150 
140 
130H 
120 
110 
100 
90 
80 
70 
60 
50 
40 
30 
20 
l| 20v 
N m kgm CEE CEE 
1000 2000 3000 4000 5000 6000 7000 
Typical engine curves obtained using the EC 
method 
The power curves illustrated are those obtained 
using overhauled engines which have been run in, 
without a fan and with an exhaust silencer and air 
filter fitted, at sea level. 
Copyright by Fiat Auto 11