air FORD BRONCO 2022 Repair Manual

1.Remove the screws from the air filterhousing cover.
2.Carefully lift the air filter housing cover.
3.Remove the air filter element from theair filter housing.
4.To install, reverse the removalprocedure.
5.Tighten fasteners to 2.07 lb.ft (2.8 Nm)
CHANGING THE FUEL FILTER
Your vehicle has a lifetime fuel filter thatintegrates with the fuel tank. It does notneed regular maintenance or replacement.
12V BATTERY
12V BATTERY PRECAUTIONS
WARNING: Batteries normallyproduce explosive gases which cancause personal injury. Therefore, do notallow flames, sparks or lightedsubstances to come near the battery.When working near the battery, alwaysshield your face and protect your eyes.Always provide correct ventilation.
WARNING: When lifting aplastic-cased battery, excessive pressureon the end walls could cause acid to flowthrough the vent caps, resulting inpersonal injury and damage to thevehicle or battery. Lift the battery with abattery carrier or with your hands onopposite corners.
WARNING: Keep batteries out ofreach of children. Batteries containsulfuric acid. Avoid contact with skin,eyes or clothing. Shield your eyes whenworking near the battery to protectagainst possible splashing of acidsolution. In case of acid contact with skinor eyes, flush immediately with water fora minimum of 15 minutes and get promptmedical attention. If acid is swallowed,call a physician immediately.
WARNING: Battery posts,terminals and related accessoriescontain lead and lead compounds,chemicals known to the State ofCalifornia to cause cancer andreproductive harm.Wash your handsafter handling.
WARNING: This vehicle may havemore than one battery. Removing thebattery cables from only one batterydoes not disconnect your vehicleelectrical system. Make sure youdisconnect the battery cables from allbatteries when disconnecting power.Failure to do so may cause seriouspersonal injury or property damage.
WARNING: For vehicles withAuto-Start-Stop the battery requirementis different. You must replace the batterywith one of exactly the samespecification.
WHAT IS THE BATTERYMANAGEMENT SYSTEM
The battery management system monitorsbattery conditions and takes actions toextend battery life.
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7.To install the rear window, perform theabove steps in reverse order.
8.After installing the rear window, pressalong the top of the window to securethe hook and loop fastener strip.
Note:The buckles snap together andwindow is flush when correctly installed. Ifthe parts have visible gaps or stick out theyare not correctly secured.
REMOVABLE DOORS
REMOVING AND INSTALLING THEDOORS - VEHICLES WITHOUT:TUBE DOORS
Removing the Doors
WARNING: Removal of doors foroff-road use only. Removing the doorsfrom the vehicle will affect protectionprovided by the doors and may affectsafety system performance, includingsafety canopy and front seat mountedside airbags, during a crash or rollover.
WARNING: Vehicle needs to beturned off before reconnecting doors toverify all electrical connections havebeen properly connected. Failure tofollow these instructions may affectsafety system performance, includingsafety canopy and front seat mountedside airbags, during a crash or rollover.
1.Fully open the windows on the doorsyou are removing.
2.Switch your vehicle off.
3.Fold the mirrors toward the front ofyour vehicle before removing the frontdoors.
4.Fully open the door you are removing.
5.Locate the fender protector in the toolpouch and install it over the fenderedge near the top door hinge.
6.To release the door harness connector,open the connector door and pull theconnector straight out.
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15.Insert the door harness into theconnector.
16.Open and close the installed door afew times to make sure you alignedit properly and that it operatesnormally.
17.To install additional doors, repeatSteps 3 – 16.
18.Close the doors and switch theignition on. Check for any warningmessages.
19.Return the mirrors to the drivingposition.
REMOVING AND INSTALLING THEDOORS - VEHICLES WITH: TUBEDOORS (If Equipped)
WARNING: Tube doors are foroff-road use only. Tube doors are notdesigned like factory doors. Occupantprotection, door system performance,and safety system performance,including safety canopy and front seatmounted side airbags, may be affectedduring a crash or rollover.
WARNING: Always keep hands,feet and other body parts inside thevehicle at all times.
Installing the Doors
1.If not already removed, remove thefactory doors. See Removing andInstalling the Doors (page 342).
Note:When you remove the doors, the rearseat occupant alert no longer functions.
2.Switch your vehicle off.
3.Fold the mirrors completely toward thefront of your vehicle before installingthe front doors.
4.Inspect and clean debris from thebodyside and door hinges.
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1.Loosen the upper and lower hingemounting bolts.
2.Add or remove shims as necessary toattain proper latch alignment, startwith no shims.
3.Tighten the upper and lower hingemounting bolts, but do not apply finaltorque.
4.Disengage the latch from the strikerand confirm proper alignment.
5.Tighten the upper and lower hingemounting bolts to 41 lb.ft (55 Nm).
Removing the Doors
WARNING: Removal of doors foroff-road use only. Removing the doorsfrom the vehicle will affect protectionprovided by the doors and may affectsafety system performance, includingsafety canopy and front seat mountedside airbags, during a crash or rollover.
1.Switch your vehicle off.
2.Fold the mirrors completely toward thefront of your vehicle before removingthe front doors.
3.Fully open the door you are removing.
4.Use the provided hex tool to loosenand remove the lower hinge bolt.
5.Loosen and remove the upper hingebolt.
Note:You can store the hinge bolts in thetool pouch zipped pocket, if needed.
6.Lift the door vertically to separate itfrom the vehicle.
Note:Use caution when removing the doorsas they are heavy.
Note:Store the doors in a secure area.
Note:Store the doors out of the elementsto prevent damage.
7.To remove additional doors, repeatsteps 3-6.
8.Return the hex tool to the tool kit andsecure the tool kit in the vehicle’scenter console.
9.Return the mirrors to the drivingposition.
Note:When you remove the doors, the rearseat occupant alert no longer functions.
Cleaning the Tube Doors
We recommend that you wash the tubedoors with mild soap and rinse with astandard pressure water hose. Whilerinsing, avoid spraying water directly ontothe latch mechanism. Dry with a microfibercloth or leave to air dry.
DOORS AND LOCKS AUDIBLEWARNINGS
Sounds when a door is not fully closed orremoved and your vehicle is moving.
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When washing the engine compartment:
•Never wash or rinse the engine while itis hot or running.
•Never wash or rinse any ignition coil,spark plug wire or spark plug well.
•Cover the battery, power distributionbox, and air filter assembly to preventwater damage.
Note:If your vehicle has an engine coverremove the cover before application ofshampoo and degreaser.
•Spray an approved engine shampooand degreaser on all parts that requirecleaning and rinse with water.
CLEANING THE CONVERTIBLETOP
Remove lint with a lint roller or vacuumwith a soft bristle brush.
Wash with an approved high qualityconvertible top cleaner and protectant.
Note:Do not use stiff bristle brushes,abrasive materials or household cleaningproducts.
Note:High pressure water may cause waterleaks and possible seal damage to theconvertible top.
Cleaning the Soft Top Windows
We recommend that you only clean thesoft top windows in the following way:
1.Use only a microfiber cloth, cold orlukewarm water, and a mild soap andwater solution to clean the soft topwindows in a circular motion.
2.Rinse thoroughly with cold water, thenwipe with a soft, damp cloth.
3.Use a small amount of soft top windowcleaner or equivalent to remove finescratches and to improve visibility andprovide UV protection to help preventyellowing.
4.For additional information andassistance, we recommend that youcontact an authorized dealer.
Note:Test any cleaner on an inconspicuousarea before applying broadly.
Note:Do not use hot water or anythingstronger than mild soap on the soft topwindow.
Note:Do not use solvents such as alcoholor harsh cleaning agents on the soft topwindow.
Note:Do not use a scraper or de-icingchemicals to remove frost, snow, or ice. Usewarm water only.
Note:Do not paste stickers, gummed labelsor any tape on the soft top window surface.
CLEANING STRIPES ORGRAPHICS
It is recommended to wash your vehicle byhand however, pressure washing may beused under the following conditions:
•Use a spray with a 40° wide sprayangle pattern.
•Keep the nozzle at a 12 in (305 mm)distance and 90° angle to yourvehicle's surface.
•Do not use water pressure higher than2,000 psi (14,000 kPa).
•Do not use water hotter than 179°F(82°C).
Note:Holding the pressure washer nozzleat an angle to the vehicle's surface maydamage graphics and cause the edges topeel away from the vehicle's surface.
CLEANING CAMERA LENSES ANDSENSORS
We recommend that you only uselukewarm or cold water and a soft clothto clean the camera lens and sensors.
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Note:Do not pressure wash camera lensand sensors.
CLEANING THE HARD TOP
We recommend that you only clean thehard top in the following way:
1.Use a sponge to remove dust and loosedirt on the hard top surface.
2.Wipe the surface with a soft, dampcloth and a mild soap and watersolution. Dry the area with a clean, softcloth.
3.Make sure the surface of your hard topis dry before applying a small amountof conditioner or spray wax.
4.For additional information andassistance, we recommend that youcontact an authorized dealer.
Note:Test any conditioner or spray wax onan inconspicuous area before applyingbroadly.
Note:Do not use alcohol containing cleaneror any type of solvent on the hard topsurface.
Note:Do not use power tools, paste waxor polish on the hard top surface.
CLEANING THE UNDERBODY
Regularly clean the underside of yourvehicle using water. Keep body and doordrain holes free of debris or foreignmaterial.
CLEANING THE INTERIOR
CLEANING THE INSTRUMENTPANEL
WARNING: Do not use chemicalsolvents or strong detergents whencleaning the steering wheel orinstrument panel to avoid contaminationof the airbag system.
We recommend that you only clean theinstrument panel and cluster lens with adamp soft cloth. Dry the area with a clean,soft cloth.
For additional information and assistance,we recommend that you contact anauthorized dealer.
Note:Avoid cleaners or polishes thatincrease the gloss of the upper portion ofthe instrument panel. The dull finish in thisarea helps protect you from undesirablewindshield reflection.
CLEANING PLASTIC
We recommend that you only use a mildsoap and water solution on a soft cloth.Dry the area with a clean, soft cloth.
CLEANING DISPLAYS ANDSCREENS
We recommend that you only use amicrofiber cloth in a circular motion toclean off the fingerprint or dust.
If dirt or fingerprints are still on the screen,apply a small amount of alcohol to thecloth and try to clean it again.
Note:Do not pour or spray alcohol onto thetouchscreen.
Note: Do not use detergent or any type ofsolvent to clean the touchscreen.
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CLEANING LEATHER AND VINYL
We recommend that you only clean theleather and vinyl surfaces in the followingway:
1.Remove dust and loose dirt with avacuum cleaner.
2.Wipe the surface with a soft, dampcloth and a mild soap and watersolution. Dry the area with a clean, softcloth.
3.Make sure the leather is dry, then applya small amount of conditioner to aclean, dry cloth.
4.Rub the conditioner into the leatheruntil it disappears. Allow theconditioner to dry, then repeat theprocess for the entire interior. If a filmappears, wipe it off with a dry, cleancloth.
5.For additional information andassistance, we recommend that youcontact an authorized dealer.
CLEANING FABRIC SEATS ANDHEADLINERS
WARNING: On vehicles equippedwith seat-mounted airbags, do not usechemical solvents or strong detergents.Such products could contaminate theside airbag system and affectperformance of the side airbag in a crash.
We recommend that you only clean thefabric seats and headliners in the followingway:
1.Remove dust and loose dirt with avacuum cleaner.
2.Wipe the surface with a soft, dampcloth and a mild soap and watersolution. Dry the area with a clean, softcloth.
3.For additional information andassistance, we recommend that youcontact an authorized dealer.
For heavy stains, spot clean the area. If aring forms on the fabric, clean the entirearea immediately, but do not oversaturateor the ring could set.
CLEANING CARPETS AND FLOORMATS
We recommend that you only clean yourcarpets in the following way:
1.Remove dust and loose dirt with avacuum cleaner.
2.Wipe the surface with a soft, dampcloth and a mild soap and watersolution. Dry the area with a clean, softcloth.
3.For additional information andassistance, we recommend that youcontact an authorized dealer.
For heavy stains, spot clean the area. If aring forms on the fabric, clean the entirearea immediately, but do not over-saturateor the ring could set.
We recommend that you only clean yourfloor mats in the following way:
1.Remove dust and loose dirt with avacuum cleaner.
2.Wash rubber floor mats using mildsoap and lukewarm or cold water.
3.Completely dry the floor mat beforeplacing them back in your vehicle.
Cleaning Rubber Floors
1.Remove the floor mats prior to washingout. See Floor Mats (page 299).
Note:Prior to washing out, remove largedebris to prevent clogging the drain.
2.Turn active drain plugs in eachpassenger compartmentcounterclockwise to open.
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3.Wash out debris using a standardgarden style hose.
Note:Use caution to not spray seats,console, door interior, electrical connections,instrument cluster display and underside ofthe instrument panel on both driver andpassenger sides.
4.Wipe out remaining water or debrisfrom the floor.
5.Install active drain plugs and turnclockwise to close.
6.Reinstall floor mats.
CLEANING SEATBELTS
WARNING: Do not use cleaningsolvents, bleach or dye on the vehicle'sseatbelts, as these actions may weakenthe belt webbing.
1.Wipe the surface with a soft, dampcloth and a mild soap and watersolution. Dry the area with a clean, softcloth.
REPAIRING MINOR PAINT
DAMAGE
Authorized dealers have touch-up paint tomatch your vehicle’s color. Your vehiclecolor code is printed on a sticker on thefront, left-hand side door jamb. Take yourcolor code to your authorized dealer tomake sure you get the correct color.
Before repairing minor paint damage, usea cleaner to remove particles such as birddroppings, tree sap, insect deposits, tarspots, road salt and industrial fallout.
Read the instructions before using cleaningproducts.
WAXING YOUR VEHICLE
Wax the high-gloss painted surface of yourprewashed vehicle once or twice a year.
We recommend that you only use anapproved quality wax that does notcontain abrasives. Follow themanufacturer's instructions to apply andremove the wax. For additional informationand assistance, we recommend that youcontact an authorized dealer.
When washing and waxing, park yourvehicle in a shaded area out of directsunlight.
Note:Avoid waxing unpainted or low-glossblack colored parts, they discolor over time.
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PREPARING YOUR VEHICLE
FOR STORAGE
If you plan on storing your vehicle for 30days or more, the following maintenancerecommendations ensures your vehiclestays in good operating condition.
Under various conditions, long-termstorage may lead to degraded engineperformance or failure unless you usespecific precautions to preserve yourvehicle.
General
•Store all vehicles in a dry, ventilatedplace.
•If vehicles are stored outside, theyrequire regular maintenance to protectagainst rust and weather damage.
•Make sure all linkages, cables, leversand pins under your vehicle are coveredwith grease to prevent rust.
•Move vehicles at least 25 ft (7.5 m)every 15 days to lubricate working partsand prevent corrosion.
•Fill the fuel tank with high-quality fueluntil the first automatic shutoff of thefuel pump nozzle.
Engine
•Change the engine oil and filter prior tostorage because used engine oilcontains contaminants which maycause engine damage.
•Start the engine every 15 days for aminimum of 15 minutes. Run at fastidle with the climate controls set todefrost until the engine reaches normaloperating temperature.
•With your foot on the brake, shiftthrough all the gears while the engineis running.
Body
•Wash your vehicle thoroughly toremove dirt, grease, oil, tar or mud fromexterior surfaces, rear-wheel housingsand the underside of front fenders.
•Periodically wash your vehicle if it isstored in exposed locations.
•Touch-up exposed or primed metal toprevent rust.
•Cover chrome and stainless steel partswith a thick coat of auto wax to preventdiscoloration. Re-wax as necessarywhen you wash your vehicle.
•Lubricate all hood, door and luggagecompartment hinges and latches witha light grade oil.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil andsolvents.
12 Volt Battery
•Check and recharge as necessary. Keepconnections clean.
Note:It is necessary to reset memoryfeatures if you disconnect the batterycables.
Brakes
Make sure the brakes and parking brakerelease fully.
Note:If you intend on parking your vehiclefor an extended period after cleaning thewheels with a wheel cleaner, drive yourvehicle for a few minutes before doing so toreduce the risk of increased corrosion of thebrake discs, brake pads and linings.
Tires
•Maintain recommended air pressure.
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C.80: Indicates the aspect ratiowhich gives the tire's ratio ofheight to width. Numbers of 70 orlower indicate a short sidewall.
D.D: Indicates a diagonal type tire.
R: Indicates a radial type tire.
E.16: Indicates the wheel or rimdiameter in inches. If you changeyour wheel size, you will have topurchase new tires to match thenew wheel diameter.
GLOSSARY OF TIRE
TERMINOLOGY
*Tire label: A label showing theoriginal equipment tire sizes,recommended inflation pressureand the maximum weight thevehicle can carry.
*Tire Identification Number(TIN): A number on the sidewallof each tire providing informationabout the tire brand andmanufacturing plant, tire size anddate of manufacture. Also referredto as DOT code.
*Inflation pressure: A measureof the amount of air in a tire.
*Standard load: A class ofP-metric or Metric tires designedto carry a maximum load at setpressure. For example: ForP-metric tires 35 psi (2.4 bar) andfor Metric tires 36 psi (2.5 bar).Increasing the inflation pressurebeyond this pressure will not
increase the tire’s load carryingcapability.
*Extra load: A class of P-metricor Metric tires designed to carry aheavier maximum load at 42 psi(2.9 bar). Increasing the inflationpressure beyond this pressure willnot increase the tire’s loadcarrying capability.
*kPa: Kilopascal, a metric unit ofair pressure.
*PSI: Pounds per square inch, astandard unit of air pressure.
*Cold tire pressure: The tirepressure when the vehicle hasbeen stationary and out of directsunlight for an hour or more andprior to the vehicle being driven for1 mi (1.6 km).
*Recommended inflationpressure: The cold inflationpressure found on the SafetyCompliance Certification Label(affixed to either the door hingepillar, door-latch post, or the dooredge that meets the door-latchpost, next to the driver's seatingposition), or Tire Label located onthe B-Pillar or the edge of thedriver door.
* B-pillar: The structural memberat the side of the vehicle behindthe front door.
*Bead area of the tire: Area ofthe tire next to the rim.
* Sidewall of the tire: Areabetween the bead area and thetread.
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