wheel FORD CAPRI 1974 Repair Manual

Chap te r 1 0 S uspension and steering
Wheel b,ll,lncing may bo carried out wllh the wheel Mher on or off the v eh icle. II b<llanced on the vehicle, ensure thm Ihe wheel-to · hub rclallonshlll is mmked in some way prior to subsequenl wheel renlov<ll so Ihm 11 rllay be re /,u ed in it s origin,,' I>OSItion . Gene,,,1 tyre wear is influenced to" I",oe degree by d.iving s tyle -harsh br;)kmg ilnd "ccelelation or l ast cornering wifl 1111 p .oduce mo,,:~ rapid tyre wear. Interchanging 0/ tyr es may result in mo.e even weill, but this should only be ,nrlied out whele there is no mix 01 tyre types on the vehIcle. However. II is wolth bearin g in mind th"t if this is completely ellecllve. the nelded expense 0/ repl1lcing 11 com pte te set o t lyres simull<lneously is m curled, whICh Illny prove lin,lnCllllly re StllCllve lor many owners. from tyres Il'''y wear unevenly ,lS ,1 . esul t of wheel IlllslltiUfllllent 1"he front wheels should 1Ilw;)ys be correctly "lruned olCcordinO 10 the ~lJllm\JS ~pcclfled hy Ihe vehicle man"l"ctufef.
22 Fault dinynosis -suspension nnd steering
5ylllptOlll
III(; le pulls t o on!! ~Idll
Slecnl1!l ~trll or h eav y
Excessivc pt;Jy in s!Cerinu
W twd wohhtH ,11111 v,h,nIIOI1
Ty,,~ W(~;II 1lI11,VCn
leg,l ! restri ctions "pply \0 the mixing 0 1 tyre types on a vehicle . Bilsic;lfly this means Ihil a vehicle must nOt have Iy,es of dilleling conStruction on the same axle. Althoug h ;1 is nOI recommended t o mIx tyre type s belween Iront <Ixle lind 'ear ax le, the only leg"fly pe rmissible cornbinilllon is Crossply o'ltthe Iront ;lnel rildial "tthe re,1I When mixinU radio'll ply lyres, tOxllle br,lced rad Ials must always go on Ih o front ilxle. WIth ste el brace{! radIals at the rM •. An obvIOus d,sadv"mage of such mixing IS the necesslly 10 carry two sll"re IYII!S to aVOId COntravening the law in the event 01 <I puncture. In \he UK, Ihe Motor VehIcles Con5trUCllOn nnd Usc Regurntlons npply t o Illany a sp ec ts of lyrC f illing nnd u snge. 11 IS sugues ted thnt a copy 01 these regulnt,ons IS o1>I;)'I'Icd from yOll' locn l polrce if in doubt ,1S t o Ihe CUlfCnt lC<Jnr .eQllllClllcnts W Ith rcgard to lYle Condlllon , mnllillum trend del)t h. e tc
Renson(s)
InCOlfect whcel o1lrUlIlllent WC,II In SIISI)()IlS'On 01 SI(""""! I CO""llOnents Ar.r.uic"t .1""'''!lC 1 0 SUSllf,nSlon o r ~I.w&#34; nu compUll"nts IIlr.Olllll:t lyre p.eSSUlt's
Lack 01 SieIJIIIl!J \J<la, lublln;1I11 $elf(,d halllulllI
1"r.O""r:t wheel alrWIUlen t Powc. SIIJIJ'"1U laulty
W orn sleellng Or sus penSIOn 10UliS W en. III couplrnU shllft unlve,sal Joms Worn r,lc k ilnd 1)""On Incorfectly adJuSlcd rack Slrll llC'
RO:Hlwhe els oul 0 1 hnlance flU.ltlwhcels huck led or IhslO,Wd l:iHlhy ur dnmnHed IVII]
Wu,u s tL'f:II"!J Of SUSI&#34;&#34;l~IOn JI1I1lI~ WlJnk Shoc k ;.hso&#39;b&#34;r~
'"collee.1 whee l ;' ''UIIIHlllll We: " III suspenSIon Ot st"""lIg C{)I11POIlCntS Ro,'llwhL'Cls out 0 1 halance WIJ;lk shoc k 'lhso.he'5
I
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灲潣慲浡湵慬献捯m

)76 Chapter 11 Bodywork and fitting
General description
The body is of all-s teel welded construction with impact ilbsorbing hont Dnd rear sections . Anli-burSllocks nrc lilted 10 the doors, ilnd the
t ailgDte is supponcd by \J<ls- filled d ,lmp crs. All window glass is of toughened safety type. The front seots Me 01 reclining bucket type. whde the '(Jill sealS mJy be of individufli bucket type or bench type. The level of lIim both ;IHellor ,H1(1 exterior vanes accordll1lJ 10 the Pill!lCular model.
2 Routine nwintenancc
AI the in1erVills speCIfIed in the Routine M"IIl\cnilnCe section in the front 0 1 the nl<lnual c,my out the lullowlI1!J procedures.
Check seal bellS 1 ThorouUh1y check nil sent hellS 101 frayu10 . cu\s, <I,unage Or dctCHnrmion and If ncccssnry Ii"new thell) . Check lor sccu"ty
iheck and lubricafe bonnet and door locks 2 011 the bonnet lock ilnd sillety c~tch ilnt! check thilt they oper~lle correctly. 3 011 illl the (Ioor check strilps ilrld lock hilrwls 4 011 the luel 1IIIer CilP hlnw:! ilnd lock
Check underbody protective coatiog 5 W,th the CM supponed on i1xle stilnds. check the cond,tlon 01 the un(lelbody protcctivc coating. i1nd wherc neceSSilry clean <lny dilll1ilged i1rCilS ilnd ~pply il ncw coming. It the car is 51111 wrlhlll the corrosion w~rranty period check the terll1s illld conditions 01 the
w<lrrilnty lirs t.
3
M,,;ntcll<lI1Ce ~ bodywork ilnd underfrilme
The gorH)!<l1 condlt<on 01 iI vehicle' s hodywor k IS the one thin\) that SluruhC<lntiy Mlects ,ts v<lllle Maintenililce is easy but needs to he leu"lilr. Ne!)lcct. p;lItlctllilrly <liter mU10r dama\}e. C,)I lead qUIckly to hllther delCIIor<ltlon and costly !Cpolir hIlls It IS <"'ponant ;rlso to keep watch on those palts 01 the vehlde not lIl)lllcdr;'tllly vl~lblc. lor IIlstance the undersIde. Inside "II the wheel ~II(;h(ls ,l"d th(l lower pillt ')1 th e engine COlllP'IIt"'Cnt. The bnSlc 1l1&#34;inlen~IIl{;c rOutlile lor the hodywork is wilshlllU -')rder"hly WIth <l lot 01 wnlCr. !rom" hose . T1l1s WIll rcmove 1111 the
ose solids which lIl.1y have stllt:k to the vehIcle. It is i",portant 10 Ilush these oU in such a way ilS 10 prevent \}lIt 110m scratching Ih(l Irni sh . T11e wheel arches o1I1(f unded'nrne need w~lshln9 in the s;rrne
Wily to remove any aCCUIllUI,lted mud whIch WIll retillll mOlslu re <llld tend to encournge rust. P&#39;:lIado~ically cnough, the besl timc to clC.1n Ihe urrderl,arne and wheel ilrches is in wet weill her when the mud is Ihoroughly wei and 5011. In very wet weilther the undcrfrarne is usuilily cleaned 01 large ~ccumuliltions Jutorl,"l1cllly amf this is a good lim(l
f or inspection. Periodically, except on vehicles w'lh iI wax· bnsed underbody protec tive cO<lling. it is 11 good ideil to have Ihe whole 01 the underframe 01 the vehicle steam cleaned. engine compartment included. so Ihat a thorouuh Insp(lction C<1l1 be ca"ie(l out to see Wh,lt minor repilirs ,lnd renoviltions are neceSSilry . Steam cleaning is available at many g<1lage5 and is neceSSilry for removal 01 the accumul<ltion 01 oily g,ime which sometimes is allowed 10 become thick In cer t<lin areas . If steJm cleaning f<lcilities are not i1va;!aole. there nre one or two excellent grease solvents aVilililble which can be brUSh <lpptied. The (Iir( can then be simply hosed off. Note thaI these methods should not be uS(ld on vehicles wilh wax·based underbody proteclive coating or the coaling w ill be removed. Such vehicles should he inspected i1nnualiy, preferably just prior \0 winter. wh(ln the underbody should be washed down and any damage to the wax coaling rep aired. Ideally, a completely fresh coat should b(l applied. It would illso be worth conSidering the lise of such wax·hased jotection lor injectio n into door panels, srlls, box sections. etc. as i1n i1dditional saleguard a\Jilinst rust damage where such protection is not provided by Ihe vehicle manufacturer.
After w<lshing paintwork, wipe 011 with <l chillllois lemher to give an unspoiled clear finiS h. A coat of clear protective wa~ polish will gIve added p rotection i1gilins t chemiCill pollutants in Ihe ilir. II the pilintwork sheen hilS dulled or oxidised. use a cleilner/poli5h(lr comhinntion \0 restore the brilliilnce 01 the shine. This lequires il l'llIe eHort . but such dulling is usually caused b(lcause rcgulilr washing has been neglected. C<lIe needs t o be Inken WIth mewl1ic paintwork, as speciill non·"brasive cleilner/polisher is required 10 lIvold dllmaue to the fInish. Alw<lys check thM Ihe door and ventililtor opening drilin holes and pipes <lre completely cle<lr so Ihilt wilter Ciln be drained oul. Bright work should be tre<lted in the Silme wily ilS pllint work W indscreens and windows Ciln be kcpt clear 01 the smeary film whrch oftcn appenrs by the lise 01 iI proprielilry gl1l5S cleaner. Neve, use any lorm of wax or other bOdy or chromium polish on glass.
4 Mnintenllnce -upholstery MId eMpets
Mats and C<lrpets should he h,ushed or VilCULU!! deill1ed rngulJ' Iy to keep them free of gilt. II they <lre badly stilrned remove Ihem hom thc vehicle for scruhbing o r sponging Jntl m<lke ql,ite sur e thr:y art) <f,V before re!rlling. Scms and mtcroOI tlim p,lnels clln he kept clean by wiplll!J WIth <l damp cloth. II they do hecome still ned (which '-:<111 he more <lpp<lrelll 011 IIgll1 coloured upholstery) use <l illlie ilq",d deter\Jent ilnd ,1 soil nllli brush 10 scour lhe \}rime out 01 the ()lalll 01 the rnnlerinl . Do nOI 10r!Jetto keep the he,ldlining clenn in the same w,1y as lhe upholstery. When using liquI{1 cle,1ners mSlde Ihe vehie.l e do not over-wet the surf!lces beinu cle<lned . Exces~lve damp could !Jet inlO the 5e,IIns nnd padded in1erior C.1USil1n sWins. offensive odours or evell rot II the IIlside of the vehicle gets wet accidenl.1lly it is worthwhrle t;lking some I,ouble 10 dry il out properly. par ticularly where cMpet5 i1re involved Do rlo/lc,we oil or clec/,ic helllClS illsiclc Ihc vchicll) lor tllis l!Urposc.
5 Minor body dnnl<lge -repair
rhe phOlo{Jr.1phic SCl/rICIICCS 011 P,IflcS 174 ilfld 175111051'.11" Ihe OIWfil/iofl$ d"lo1Ifcd ill Ih" 101i0willY suh·SCC(IOII$. Note: Fo, mon' (il-1,1iIL'd ili/OlilialiOIl 01/)01/1 I}odywork fCfwir. Ihe U"ylll:s P"hlislllilY Group pu/)/ish II book by Lilli/say POller c!llIed The C,If lJodywork H"II,11f Mill",al flII:~ lIIeorpor"ll!s ;lIlo,,,,,l(ioll on sllcli <Is/wets as rIIsl (rcallllc,rl. Ih1!IJlin!/ <Ifill 9',15S frb'l) ((!p,1irs, ,1S well ,15 rlvlilffs olr 11/011) <1fll/JllioIlS rcpai,s IIIvofvirry weldlllY i",d p,lltel belrlillg.
Repair of minor scratches it) bodywork II the scratch is very superllclill, MId docs not penetrilte 10 the Illelill 01 the hodywork, repnir is very simple. LIghtly rub the area 01 the scratch with a pilintwork renoviltor, or il vcry line CUtlll'\} p<lSle, to relllOVe loose paint frOI11 thc scratch and 10 clear the surrOlllldlll\J hodywork 01 Wil X polish. Rinse the alca woth cleMI wilte,. Apply lOuch·up pnint to Ihe scrntch using iI IrIle p~1I11 brush, continue 10 apply fi ne faye rs of point until the surlilce 01 the pamt ,nthe scril lch is level with the surrounding p<liIllWork. Allow the new p<linl nt le<lst two weeks 10 hMden: then blend it into the surrOUlld in\}
pa il11work by rubbing Ihe sC/Dtch men w ith iI pilintwork renovator or a
very line culling pils te. Finally, opply wax polish. WhNe the scrotch has penctrDt(ld right through to the metill of the bodywork. causing the mowl \0 rust. iI d ifferent repa ir lechnique is
required. Remove any loosc rus t fronl the bottom 01 the scra tch with a penknile. then apply rUSI inhibiting paint 10 prevent the lormation 01 rust in Ihe future. Using n rubber or nylon appliCiltor fill the scratch with bodystopper paste. II requ ired. this paste Ciln be mixed with cellulose thinners to provide a very thin paste which is ideal for filling narrow scratches. Before t he stopper·paSI(l in the scratch hardens. wrilp il piece 01 smooth COllon rJg i1round the lOp 01 J linger. Dip the finger in cellulose thinners and then quickly sweep it i1CIOSS the surlace of the 5topper-pJste in the scratCh: this will ensure tha t the surfilce 01 the stopper,pilste is slightly hollowed. The scratch can now be p<linted over as described eMlier in this Section.
Repair o f dents ill bodywork When deep denting 01 the vehicle's bodywork hilS taken plilce. the
first wsk is to pull the dent out, untrl t he affected bodywork almost
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" .... Index
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Engine -23 cl $cq Engine (2 .8 litro) lmcillllries -29. 36 camshaft -35, 41 components e~aminlltion for wear -34 connecting rods -37. 42 crankcase ventilation system -39 crankshllft -37, 40 crankshaft pulley -44 cylinder bores -36 cylinder heads -35. 45 description -26 dismantling -29 fault dingnOSlS -20. 56 flywheel -38. 42 front interm!.lt hate plme -41 gudgeon pins -37 lubriClllion system·-39 main Il!ld big·end bellrings -37 rll(lintenance, routine -26 OIl pump -38. 42 operations possible with eng :ne in car -22 op(!r;lIions rC'quiring engine remov,,' -22 iSlOn rings -36 pistons -36. 42 rC(lssembly -40 refining -46 removal -22 removal methods -22
rocker asscmbly -34. 45 spec ifications -23 start· up after overhau l-4 6 sump -34, 44 lappets ;:and pushrods -35 timing covcr -43 timing gears - 38. 43
l orque wrench senings -24 valvcs -46 Engino (3.0 litro) ilO)cill:lr ies • 49. 55 camshalt •. 50. 51. 54 componcnlS e~.-.minlllion lor WC:lr -34. 51 connecting rods -37. 42. 51. 52. 54 cr.-.nkshMt ventoilltion system --53 Crank~hllh -52. 54 Crtlnkshllh pulley -50
c .t1nkshaft rear oil seal -51. 55 cylillde. bores -36. 51 ylinde. hoad s -49. 55 decarbonising -52 descrif)1ion _ 47 dism.-.ntling -29. 49 faull dingnosis -20. 56 lIywhecl/d.ivepl(lte -50. 52 . 55 Iront covc. -50 hOn! plate -54 gudgeon pins -37. 52 IUbricntion system -53 main and big·end bcarings -37, 52 mainten(lnce. routine -48 oil pump -50. 52. 54 operations possible with engine in ca. -48 operations requiring engine .emov,)1 _ 48
piston rings -36. 51 pistons -36. 42. 51, 54 push.ods -35. 51 reassembly -40. 54
refining -56
removal _ 48
removn! methods -48
rocker arms - 49. 51. 55
specifications -25
sump -
50. 55 pppels -35. 50. 51 !lming gears -38. 50. 52. 54 torquo wrcnch sellings -25
.
villvcs -46. 49. 52. 55 Exhaus t syste m remova l and refining -76 EMpnfls ion tank ( coolin g sys tem) removal and refilling -64
F
Facia pilnel t(!mov,)1 and rcfining -188 Fan hub bearing (3.0 lit r e models) .encwal -64
Fan. viscous d rive remov,,1 and refinmg -63 Fnllli (Jingnosis -19 et seq Fault di,)gnosis
lIulOtl1allC lrnnsmrssion -127 tJ,nkmg system -156 Clutch -101 coolmg system -65 clectf1clll system -19. 233 cnlline -20. 56 fuel system cilrbure uor - 85 lucl inlCCho n -85 IHn,hon system -96 mllnu .. 1 !Je.l,hox 122 p.npeller shaft -131 1f!.1f <lxlc· 1111 ~u$penslon nlld stcering -172 Firing ordcr -87 Flnsher unit -225 Flywhccl/d rivepla te 28 htre engine CMamin,),ion ;md renovlll ion -38 retItling -42 3 a Inre enginc c~amin.-.tiOIl .-.nd .enovatlon - 52 .efllling -55 mrnov.ll -50
FrOIl! cover (3.0 l i lre engino) reftlovnl 50 FrOllt dir oc tion indicator l<lfllp ;lIld bulb 't"'I()vnl and rdIU '"u . 214 Front disc brnkes
c; ,hper
oved'lIul -
145 remov<ll and refntinu -144 d,scs inspection. remov<ll and retltung -145 p<lds remov<ll -144 Front driving j')mp <lnd bulb
r emoval and retnung -215 F ront log lamp ')nd bu lb
rcmoval ilnd rcfilling -2 I 5 Front suspen sio n COIl sprinU removal and refIning -162 duscnp tlon -158 fault dIagnosis -172 h\,bs-161.162 milintenance. routine -161 stabiliscr bar removal and rcfming -163 Strut removal and refilling -162 lorque wrench sellings - 158 track control arm removal and .elilling -164 Fuel (/lid exhaust systems -66 el $eq Fuel filler cap .cmoval and refining -188 Fuo l injection syste m ')CCclcflltor cable -74. 83
air Cleilller -80 deSCri ption - 77 exhaust manifold - 85 fault diagnosis -85 fuel lank. s&nder unit and filler pipe -83 idle mixture ,)djustment -82
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2"4 Index
",-----------------------------------------------------------------1 -
ligh\s operation check -16 w~she( fluid levels check/lop up - 16, 217, 219
engine
crankcase emission valve renewal -16, 27
fluid leaks check -16 oil i1nd filter change -16, 26 oil filler cap clClIning -16. 26 oil level check/lop up -16 1I;llvo clearances check/adjust -16. 46
exhaust system condition check -16
fuel sySlCm <lir cleaner temperature control check · 16. 67 air filte, element renewal 16, 67. 79 fu el fIller renewnl (fuel injection models) --16, 80 fuel hoses condition check · 67 idhng speed/mixture check/ad)llSl -16, 73, 79 inlet tllllniioid nuts/holts UUll1cn -16, 27, 83 vilcuum hoses check -16 ignition system contact brC<lkcr points renew"j (3.0 hire eng1l1e) -16, 89 dlS1riiJulor Cilp, (olor, HT le<lds [111(1 co,1 c!e ,ln/cileck - 1 G. 88 (hst"hlltor lubrication -1 G dwell angle check/~diIlSt (30 hue elllJ'ne) -16. 89 sp,lrk pillns cle"n/re-UJp Hi, 95 sp~rk phl\)s renew· 1 G, 95 limin\) check -16 . 94 real axle 01 1 level check/top lip 16, 133 s~fely prec,HltiollS -12 sC(vice schedules -13 suspension Jnd steellfl!) power steerlllg drivebel1 cond,tlon/tenslon Check 16, 161 power steering fluid level Jlld hoses check 161 steering components condition check -16. 161 suspension condition check --16.161 transmission ~utom~tic tr~nsmission brake b,l lld ~dJuSlmenl -16. 123 i1(,tOlmllic transmission Ionk,lge luhricmion -16, 123 oil/fluid leve l check/IOI) up -16, 104. 123 lyres IH(!SSUres chcck/~dJllst -16. 158 we<lr/d~m~gc check -16. 171 whllels comlilion I:llCck 171 Manifolds (cnrburettor nlodels) Icnlov,,1 and 'Cf'tl"'!) exhnust 76 inlet 75 'nnifolds (fuel injection models) relllov~1 and rell!1Ul(J
exhaust -85 Inlet 83 M ,lIlua l g e<Hb ox (iescriptlon -104 fault di~gllosis 122 f,ve -speed disenIJil!)emcnt o f 5th \jeM - 121 dlSnl~ntlmg -111 exallHnat ion Jnd renovation -119 "'put shaft dlsmantlln\j ami rNlsscmbly -109, 119 mainshalt (lismalllllllg and le,l ssc"li}ly -115 reassembly -119 four-speed (lismantllng -106 examination lind renovation -109 input shah dismantling and reassembly -109 I~ygcar dosillanlhng ilnd reilssellli)ly -109 reilsscrnhly -110 gcarchilnge lever (lour-speed) modlflcmions -111 ma intenance, routine -104 removal and reflu;ng -104 speclficmions -102 IOrque wrench SCHings -103 Manual g ea rb o x ./Ild lIutol1w tic trMlsmissioll -102 c( scq M aster cylinder (brllking s y stem) ovcrhaul _ 149 ~ernoval and relltlin\) -148 tvr'rror
o
removlll and relltting lldjustllble exter ior -192 interior -192
Oil pump
p
28 Iotre engine dismantling. examination and re~sselllhly -38 ref in in 9 -42 3 0 li tre englllc dismantling. eX~lllinmion ilnd reass embly .-52 [elit\lng -54 removill 50
Pedal ,1cceler,ltOr 75 bra k e · 152 clutch -101 Pisto n an d connec ting rods ref,nin\j -42. 51 Pistons and pisto n rin\js exanllna\lon ,1nd rcoova\lon 36,51 Pi sto ns. connecting rod s il11d bearin\js (3.0 litre cngine) [lmlov,11 51 Propeller shaft 128 d s, .'r/ Prop elle r shaft cenlre bcarln!J r()&#34;l]w~1 12!J
descrip1l011 28 I"ul l (i iaunosis - 131 removat and rel,UlI1U -128 10rque wrench seHlIlgs -128 univers~1 10lllts inspection 130 Pushrods 35< 51
R
Rndi,lto r rel11ov~I, Inspcctoon, cie<ln'll!l ilnd ",fIIlIlIO GO Rildiator grille removal and refll\lng 179 Radio/cassette pl,ryer
<emovill ilnd reflttln\J 226 Radio equipment. mobile Iflterlerence- free IIlst;lllat,on ,-226 Rcar ,1Xle -132 e/ seq Rear axle ,1xle reilr cover rClllov,, 1 and rellttln\J -135 axleshah beoliing rcnewill 135 removal ilnd relilling 134 descllpt,on -132 fauit (/lilgnosis - 141 limited slip (hiferentoill -140 rnainterlilllCe, routine -133 overhllul -136 pinion oil seal renewal -135 removal ilnd refltling - 133 specifoCiltions -132 IOrQue wrench sellings -132 wheel stud fenewal -140 Rear drum brilk e s
rear hilckpl~te removal and rclluin(J -148 shoes renewal - 14 6 wheel cylinder removal, overhilul ~nd ref'lllllg - 14 7
Rear lamp and b ulb removal and refttling - 216 Rear number plilte lamp and bulb removal ilnd relilling -216 R ear su spension description - 158
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fault diagnosis -172 leaf spling .emoval. bush renewal and refitting -165 maintllnance. louline -161 shock absorber remoyal and refitting -165 stabiliser bar removal and refitting -165 lorque wrenCh settings -158 R"ays -225 Rep.ir procedures, general - 9
Rocker e rms (3.0 litre engine) examinat ion and renovation -51 removal - 49 Rocker arms and coverl (3.0 litre engine) ref itting -55 Rocker assembly (2.8 litre engine) dismantling. examina tion and reassembly -34 Routine maintenance stt Maintenance. routine
5
Safety precautions - 12 Seat belts -191 Seats .emoval and refining -192 Sidelight bulb renewal -213 Spare parta buying -8
to carry in ca. - 19 Spark p lugs conditions (colour) -91 lemoval. servicing and .elilling -95 Speedometer cable renewal - 226 Stabiliur bar Iront -163 rear -165 Starter moto r
description -207
d ismant ling and reassembly -207
removal and refi tting -207 testing on engine -207 Steering column removal. overhaul and refitt ino -170 desc.iption -158 faull diagnosis -172 f,on t wheel alignmenl ~nd steering angles -171 gear (manual)
ove,haul and adjustment -166 removal and refittin g -166 maintenance. rouline -161 power steering bleeding -168 gear removal and refitting -168
pump femoval and refining - 168
specifications _ 157 torque wlench senings -158 track rod end balljoint renewal-167
whea' removal and refitt ing -168 Sump 2.8 litra engine
refining -44
removal and refining with engine in car -34 3.0 litre engine refitting -55 removal -50 Sunroof bracket and dr ive assembly lemoval and refitting -191 panel adjustments -189 removal and refining _ 190 Suspension lfnd steering _ 15 7 tl seq Suspension see Front suspension Imd Re ar suspension jtches removal and relining
Index
T
central facia - 225
door p illar - 224 handbrake warning light _ 225 hazard warning -223
ignition -224
instr um
ent cluster illum ination _ 224 light and windscreen wiper (Series II) -225 load sp':)ce lamp -225 steerin g column multi-Iunction -224
s top lamp - 152
Tailgate priv ate lock removal and relining -187 .emoval and refilling -187 striker plate removal and relin ing - 188 wnsher
nozzle removal and refitting -217
pump rllmov31 and refitting -217 window glass removal and relitting -180 wiper mOlOr and linkage remoyal and refitting -217 Tappets (3.0 litre engine) remoyal -50 Tappets and push rods el<amination and renovation -35, 51 Temperature gauge sender unit removal and reliHing - 64 Thermostat removal. testing and refitting -61 Timing gears examinat ion and rcnovat ion -38. 52 Timing gears (3.0 litre engine) removal -50 Timing gears and front plate (3.0 litre engine) relining -54 Timing gears and timing cover (2.8 litre engine) refill ing -43 Timing. ignition adjustment -94 Tools gencral -10 to cally in car - 19 Towing -7 Tyres
u
care and maintenance -171 presswes -158 size -15 8
Underframe
maintenance -16. 176 Upholstery maintenance -176
v
Vacuum servo unit (braking system) description -156 lemov~! and refining -156 Valves clearances checking and adjustment -46 . 55 Valves (3.0 titre engine) removat -49 Valves and va lv e seats (3.0 litre engine) examination and renovation -52 Vehicle identification numbers - 8
255
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")256
W
Water pump reliuinu -44. 61 removal -61 Weights. vehicle - 6 Wheels care Jod rll<lillteMnCe .. 171 nuts/bolts torque wrench selling -158 stud renew,,1 (rear) _ 140 Windscreen removnl nod ,ehtling -180
)
Index
W indscree n washe r nozzle removal and refitting -219 pump removal and refitting -219 Windsc ree n wipers arms and blades removal and relitting -220 fault tracing -219 motor and lin kage removal and refi1ting -218 mOlor dismantling and roassembly -219 switch (Series II) -225 Wiring diagrams -235 to 249 Working facilit ies -11
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