headlamp FORD CAPRI 1974 Workshop Manual
Page 14 of 205
Routine maintenance
Maintenance is essential tOI C"~l"'Il\J sal"I\,. <lnd de~",jt,l" lor \I1 purpoSe o f gening the best inleflll~ of peduPlllilllCr. nnd economy 110m yOlir car . Over the yeilrs the need for pCflodlC lubnc;lIlon o,II,,!!. gle~slOg ;md so on -hilS been drilSl,cnlly I(,duced. Jf not totally ellmmfllcd. This hJS un/ortllll,lIely Illnded to 11);1(1 sonle ()wn~,<; Illilunk \h<1 because no such action IS tCqLllrox l, f.ompol1,:nb I1,\h ,,, n o 1111\0'" e~ist. or wdllast forever. This is J ~;''''OUS (h:hJS IUII If fOllows [ I""do ,t! thm the t,nges t in;I;;;!1 elcmelll 01 1lI;lIntP.l1olll!;fl IS VI$uil l "X;lIllll1dll"ll and a general sense of awmcness Tills Ill;]\, IC;l(llu [UP,l"S Or ",,,,,wals.
Inll shou!!1 1,,:11' 10.'1'0" I !(l,l(bulc hre,lldowlls. Other neglect resul1s In ullrehillllhly, "H:I(~as(;d ,"nnlll!) COSI~, morC) rnpld weM (lnd depreci. (Ilion of Ihe ".,judI'! III !I':II<: ral
The 1"II<)wII'~1 Sr:r",,:,~ schedules ,"lJ ol I rS I of the maintenance req<IIIf"l\,~'llS 0111<1 Ih" 1I1I':lVol ls <ll wlll(.h Ihey should be cDlfied out. Wiler" appl,r."I, I" lil,:s" I"oce([urcs 01", r.ove ,ed In 9,e.Jle, deta,l IhrOll!)hOlll 111I~ 011,11111"1,1(',,, Ihe hCOUIIH"U of .lach C hnplCr or ChapWr ([IV'S'OII
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View of engine compartment (2.B Injec tion)
I Br,lke St'fVO uni/ 12 A" mIN duct 21 f/,ld'o,IOI l"lm c:,/, 31 Coohng sys/em pressure 2 Slarl v<lIve I.? /!lflrllOll carl 22 R<!ill,'/01 C,l!) and CXP,lllsion l<lnk 3 Dislribulor cap 14 Powel s/Ccrmg lIu/(/ 23 AII<1II1<!/()1 32 81,lke master cylinder .] Windscrccn WII)Cr <111/1 wservOll 24 /-/e'l(/lig/'1 aCet'H ':IIV('I 33 F'OIlI suspension top 5 Headlamp rc/, lY 15 Warm I'I! ICYIII,1Im 25 BiJlIl :'y ",0(1l1liIl9 6 Windscrccn washcr 16 PVWL'r s/eeli"y Im"'I' 26 rOj! how 34 nr,lke 1I(1ld ICS(Hvo ir rcservoir 17 DI~/I ,/)ulu, f 1111 xl,,, t' Cl!IJlr "I 27 Dllv"'g "!J/II,d:ry.'llI~e ,,111/ 35 n,..,kc IIUld low Icvel 7 Igllilion mllpl,'ic, 1II0du/,: (11111 28 "wlfllollllle Sl1 lid, cll.:cAiny mClllbr,lllC 8 Fuelliller 18 1111 dUollle, body 29 COUldll 1 It'IIIf!"'''II/IU scndt'l 36 V,lC!l1II1! hose 9 Enginc oil !rllvr C,lf! 19 /JOlllle! sl,"ly IIrIIl 37 Fuscbox 10 Tlf(ollle lrousiJl!) 20 PIIWI]{ s/eC11I!9 11IIlIlf) 30 AII.rt,oIlY .-IIt "~'V't'" II A i, chambcr dflvt:/!r.:/(
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Page 202 of 205
inlet manifold - 83
main system components remova l and refilling -80 m~intenilnce, routine -79
specificiltions -67 to rque wrench settings -67 Fuel pump carburettor system cleaning - 68 re moval and refilling - 68
testing -68
fuel inject ion system removal and refining -80 Fuel system (carbureUor) accelera tor cable -74
accelerator shah and pedal - 75 air cleaner - 68
carburetlor -66, 68 to 73
description -67 e~ haust manifold - 76 lault diagnosis -85 luel pump -68 fu el wnk -73, 74 fu el lan k fille r pipe -74 fuel tank sender unit -74 inle l manifold -75 mainte nance, routine -67 specifiCiltions -66 torque wrench senings - 67 Fue l tank cleaning and repai r -74
filler pipe removal and re fi\ling .-74 remova l and refilling -73
sender uni t removal and ref il\in g -74 Fuel tank sender unit (fuel injection models) -83 Fuses
G
general -220 specifica tio ns - 199
Gearbo~ see Manual gearbO K Gudgeon pins - 37. 52
pdbrake adjus tment -153 cable(s} and rod removal and refilling 155 lever removal and refitting -154
warnin g hght switc h -225 Headlights alignment - 212 assembl y: removal and refilling ~ 211 bulbs renewal-2 13 Heater assembly: diSI11(lntting and reassembly 8ehr - 19 4 Smiths standard and heavy duty -196 assembly: removal and ret.tting -193 contlols
adjustmen t -192 removal and refilling ~ 1 93 water valve (heavy dUly heater)
removal and re fitting - 193 History o f tho nlodal-5 Horn faul t tra cing . remova l and refilling -220 Hubs, front
bearings renewal -162 removal. ret lu in g and bearing adjustment -16 1 Iraulic systam (brakes) bleed ing - 152 pipes and hoses removal and refilling -151
Index
Ignition switch and lock -224 Ignition system -87 el seq Ignition sys tem amplrlier module (2 .8 l i\(e mode ls)
r emova l and refilling - 94
condenser (3. 0 litre models) -90 COntact bre aker points (3.0 litre models) - 89
description -88
dis tributo r -
90. 92. 93 fau lt diagnosis -96
firing order -87 mainteMnce. routine -88
spare plugs - 91. 95 speci fications -87
t im ing -94
torque wrench settings -87 In strument cluster ill umina tion switch -224 removal and refitting _ 221 Instrument voltage regulator removal and refilling -226 Interior lamp and bulb
removal and refilling -217
J
Jacking -7
L
lubricants and fluids recommended - 17 lubrication chart - 17 lubrication system
M
2.8 litre engine -39 3.0 litre engi ne -53
Main and big·eOld bO(lrings e~amination and renovation -37, 52 Main bearings (3.0 litro engine) removal - 51 Maintenanco , routine bodywork and fillings d oor ch ec k straps security check - 16 locks, door chec k Straps. tuellilte r C<lll flap lubricalion -16 locks operat ion chec k - 16 seat belts wear/damage /security check -16 underbody protective coati no chec k -16, 176
upholstery and carpets - 17 6 windsCtee n illld windows cleilning - 16 braking system
h andbrake linkage lubricat ion -16, 144
h ydraulic fluid levul check /lap up - 16 . 143 hydraulic flu id renewal -16. 144
line s and hoses check -16
pads ilnd shoes we." check -16 , 14 3 servo check -16 . 144 vacuum hose check -16 Clutch adjustment chock -16, 98 cooling syslem
coolan l leve l chec k/top up -16, 59 coolant renewal -16, 59 drivebelt condl tion/wnsion check -16, 59 leaks check - 59 electrical system
ballery elec tro lyt e leve l cheek /top up - 16. 200 equ ipmen t opera tio n check -16. 200 headlamps cleaning -16
253
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