roof FORD CAPRI 1974 Workshop Manual

)
"'
General dimensions, weights and capacities
Dimensio ns (t y pic .. )) Ov"",11 lo'I1(llh Ov,,,,,11 wIdth Ov",;,11 IlI:!!lill Wh""IIJo1S() Tlack F,on1-30 h(I(!. 28 hire. ReiH. 3.0 !olle 2 .8 litre TlJJnOll(J circle (he1wccll ke,l>s) 30 hire 28 litre
Weights (typical ) 30 S Manl!~1 IIo1I1SI11;%IOI1 . Autulll"j,{; llimsmj~s&#39;on 30 Gill;] . Mallual 1,~nsrnISSIOll Automm,e tl""Slllission 2 8 IllJCClio 'l Roof ",d 10<1d
Ca pilcities (typiCill) EIlB"l(), 3 0 htH) . With tiller
Wrthout filter 28 litre : Wrth frller . Without frlter . COOI"l\1 system 3 0 li tre , 2 8 litre
Fuel sys tem . TrJnsrlllssion
M'III(rJI. 4·speed .
5 ·speed .
Automatic (JPprox)
Rear Jxle. Stee ring geM: MJrlU.11 Power·Jssistcd.
GeJr 001 Fluid Sr:p.lrate rese rvoir Imellr,, 1 reservoir
Series II 4340mm (1709 in). 1698 Illll) «(}(;,9 in) 1357 Ilun (53.4 in) 2559 ""11 (100.7 in)
1353 IlUll (53.3 in)
1384 mOl (54 5 in)
100m(32811)
1155 kg (2546 Ib) 11 <15 kU (2524 Ib)
1185kg (2612 11)) 1174 kg (2588 Ih) 1190 kg (2623 Ib) 75 kg (165 Ib) max
5.0 Irtre
(8.8 pint) 4.25 htre (7.5 pin1)
4.25 litre (7.5 pint) 4 .0 l i tre (7.0 pint)
9 .3 htre (16.4 pin1) 8 .7lotre (15.3 pin1) 58 litre (1 2.7 gal)
2 .0 litre (3. 5 pim) 1.9 Iotre (3.3 pim) 7 .5 litre (13 .2 pim) 1.1 litr e (1. 9 pint)
0.15 litle (0.26 pint)
0 .20 litre (0.35 p int)
2.2 litre (3 .87 Plllt) 0 .50 litre (0.88 pin1)
Series III 4439 mm (174.810) 11398 111m (66.9 in) 1323 mm(521 in) 2563 mill (1009 in)
1353 mm (53.5 in) 1400 mm (55.1 in)
1384 mm (54.5 in) 1431 mm (56.3 in)
98 m (32.2 II) 99111 (325 It)
procarmanuals.com

Chapter 11 Bodywork and fittings
Contents
i'ldIUS\<lblc CXtCliOI mi"Ol fIJ",ov;l1 ,,,,d rcl'UII'1J 37 Bonnet 101l1OIIal, rclltlon!.! ,Hal ildJUSllllcru 26 BOlmCl Julcilse c<lblc lOI1>Oy,ll and luhlllnq 25 ~ 'PCIS ,,:~mO\l.11 <llld ,d'UUl(i' 8 ,['c consolc rCIllQVill <llld ,e('lIU1(J 32 DC&#34;&#34;~lcr nOll.lcs rCIllQY;l1 ilOld re/lullI\) 46 o -,cmOllill ilnd rcl,tlu'(J 20 Door lock ilsscmbly .. rCIllO\l[l1 <lnu refll!lllIJ 16 000' privnlc lock·· Icmo",,1 "nd 'chUm\) 2 1 000' 'ilules -uolcill\J ,lIld recl,/,eiltion 7 00o, remOle control h,H\(II() .. rCI110vili ,lilt! rchllmU . 12 Door Irim pallol -rcmoval <lnt! .chltin\) 13 DOor w indow 1r<11ll0 -.emovnl and ,cl'UIIl\) _ 18 Door window glilSS -rcmovi\1 [lmi rcflU lllU 17 hlcnOf door handle -fcrnov;)1 I'Ind 'Clltlln\J 15 Face level venls -rClllov<J1 <llld !Clotting 47 Fac'a p<Jncl -removal ,md .el,wng ..... 31 Fuel Iiller flap ~ rNlloval and ref, tting ... " 30 Gener", description .. ... ...... " .. _. _ .. _._ ......... _ 1 H~ater "ssembl y _ rcrnov,,1 ilnd refittin<J .................. ........ _ 43 Heater asscmbly (Bchr) ~ disrnallliing ilnd Hlilssembly _ 44 Heatcr assembly (Smiths stnndnrd mlll heavy dUly) .. dismiH1lling
and reassembly.... .... ........ ..... ..... 45 HCillcr controls ~ ildluSlmenl . 40
Specifications
Torque w rench settings Se.llbel ls :
) pillar .\ lIoor .............. ............. .......... _ ._ ..... .. . Openlnu rcar qUilrter glass tougle 10 C pIllar.
Heal"r cOlllrols removill im(1 rchUrn!! lIemcr Willer villve (heilvy dull' he;II&#39;~r) rcrnoval and rel,ttrng I"tc"or m ,,,or -remov,,1 and refrtllng . LOild spnce I"", pifflel -refl1ov~1 and refillmu M,l,nten;mcc bodywork ,1nd underfr;lflle M;r,nICnnnce • upholstery imd C;Hpets Millo r body dilm<lue -repil ir Minor body dnm<l(Je -repair. Openi"U reM qUiII ler gl'15S nssenlbly -re",ovnl ,lI1d refitting Rild,nlor g"lIe -removal and refl\1ln9 ReM qll<lrter trim Iwnel .• removal <lnd relitting _ Rout,ne m,lrntenance Seal bellS -gener;rl
SeillS -remov,,1 ilnd refilling Sunroof -rcmoval an(1 ref ininu. Sunroof bracket an(1 dnve ilssernbly _. removal and refitting SUrlrool PJnel -<ldfU51fnenlS
T;rilgJte -removal "nd refilting Tailgnte p"vale lock -removal "nd refillinu Tailgate striker plate -removal "nd refilling Tailgate window glass -removnl and relittin(1 Window frame moulding "nd door weatherstrips -rcmov,,1 refitting Wrndscreen -removal ilnd rellllltlg
NIH
2010 30 35 10 42 4.5
Ib l It
15 to 22 26 1 0 31 33
41
" 38
" 3 4 G 5 23 ,
22 2 3G 39
" 35
33
27 28
" 11
"nd 19 10
----------------------------
.. !i
procarmanuals.com

r
) Chapter 11 Bodywork and fitting 187
16mm ~ 0.5 -1.0
( 0.63," t 0.0
19 ) -O.O~
Fin. 11 .1 5 [30l1 ,1f!1 lock;,, !) ~p&#34;iI1U ~(llling dimensi o n {Sec 26 }
OP"I) II", t."I!!,,!!, ;ond <1<:1;1(,11 Ih.: OIl hne COIHlCClOrs IWIll the d;;Jlllpcr(s)hlllll(S) (llh(l\OSj 2 SUppOI! the lilll!late. tIH!!l d&#39;~<;&#39;&#39;&#39;lI1&#39;&#39;cl the d;lIl1pc,S hy 11"5111(1 out the p11'l511(; w(!(IU',s w ith a sIu;,1I se:lcWdllVCI (photo). 3 With hulp foam an assI stan t. ~UPPOlt tile taIlgate and lumovu It I,y removlno the hmgc holls (photo) 4 When Ulstalilng. nh\jn the tnit~ID1C so thnt t he ed\jl.'s nrc flush wllh the ,ea, of the roof nnd the C 'p llla, s.des. nnd the \jnp hetween the l<Iilg~teiHld the root edge is 7109mm (03100.4 in) ··see FlO. 1110. 5 Align the lowe, e(ines of the wllg.1te. so that It is flush wIth the ,eal
,// ,
700mm( 275,n )
.200rnm( 078,n)
-OOOmm(OOO,n
Fig .l1.16 Ta ilgate-to-roof eduo illiglllllf! llt (Sec 27)
f-Ol,H)rs of tho body. with the Sillkm plaH, III th,! lippe, ec,H",1 pos'tlon G Pints C,111 he used hcnC<llh the C·plll;u h&#34;,,,pel~ 1m ahU'HlU)1l1 of the 1;,,1\1,110 sales with the C·pill<Jr slope (photo) Note Ih~1 the thic k end 01 11m humper l<lces lOwards the front of the vehicle Oil (!olr1y models 7 On completion, rcf 'llhc dampers ;lnd W""") c&#34;rHlf!ctOI~
28 Tailga!C privnte lock -relllov,,1 n n d refitting
Open the wilgate ilnd prise oft the trml. then ,,,Illove the Inleh (th,ee Loolts and wash&rs) (flhotoj. 2 Remove tl)() lock cylinder ,etninin\! nul. then tlUn thu lock spIder. to
" .' .'
27.1A Tnilg~te dampe, connl.'ctlon to body 27 .1 B Tailgate (fnmpe, con"cc\'orl to \ailgmc 272 Method of d,SCOllncC t."u the l<llignte dampers
.' .' ,",
A:.' y ,<"
27.6 Tadgate bumper pad 28.1 Tailgate l<I1ch
• _____________________________ J~I
灲潣慲浡湵慬献捯m

-
) Chapter 11 Bodywork and fitting 189
/~
32 8A I&#39;,,~c 0111 Ihe alp 32 an ali(I ,(,mo .. c the console screw 329 Removing the hnndbrake lever boot find be~el
Fig.n.la C lock ro:.,,"ov<ll tools (Sec 32)
1 () "'I!! (0 If; "') /J IOO",m (()/I() III)
32 Centre cOIl~ole·· fUIllUV,,1 ,,,,d refiUinu
IJasic tYlle '.111 Ihe caqll:l 110m ;!lolllni the r'OIlI of t im t:()Il~()lo, thun push the " .J <llld hel..,1 out of Ihe hUlls&#39;&#39;&#39;~J DlsCO""CCI the dock 1r~<](ls 2 Remove 11", two SCI(lWS il( Ill(.' reiH cnd ,inti two (I101e hom the clock emt. to 1!.,lu<lst: Ihe cOllsol", 3 rlell10vc the \lP;" l<:vcI ~&#34;(lh, or T·h""dln 1 Lilt 0/11110 consul" As dpphcilhlc. !(:r!'UVC the clock 11l0llrlll1l!) pl<lIC screws "ud/or UCilrstuft lever hoot 5 flchtl;nu 15 the reverse of the 'clllov,,1 1110<:odlllO.
Gfli,1 type (also Il((ed fa I(I/ef nVI)-Glli" modrds) 6 Lift the Cil'PCl hom ;"oulld the IrOll1 oj the console 7 F,.brIC<lte twO sm~11 h",cke!s f,om 1 5 ""n (0 06 ,n) sheet sleel (sce Fig . 11.18) ,1I)d ,nsel1 (hese hel"nd (he IJlilck hewl to ,emove the clock Disconnect the w,,,ng. 8 Remove the two console ,etammg 5c,ews. then prIse oul the Cflp in hOIl! 01 the gearshift lever ~n(f rcmove the screws heneilth (photOs). 9 Cilrefully p,,~e the h;Ul(llJrilkc lever hoot ilnd belel ;)ssembly from tlie conSOle ;)nd remove II (photo). 10 Cnwluily PrlSC out the Gellire pflilel cover hom behind lhe gear lever. 11 Lilt up the cenlle il&#34;llfe~1 and remove lhe screw hom the bottom of the comp,lrtmen1 12 Remove the ;)rrn(CSI h"'\Je screws and place the ;)"nrest in the comp;),tment 13 Remove thc lwo screws ,I[ the hont end 01 Ihe iI&#34;,&#34;e~t rUSC out the cap at the r"ar 01 the console and remove th e scre w • Ca(elully lilt Oli! the 'eilr seCllon. I,onl s(:ctlon and console COlllpilftmcnt 16 Remove the he,ll "'5ul"tll1g pad Irom bene,l1h the consola Cornpnrtment ilr..,a
17 As appliCill)le. remove lhe eleeuical connector from Ihe base 01 cilch senlhelt s(;llk and rcmove the stn lk ".lI1g boll th,ouOh the top of thc consolc. Rcmove the stnlk ilssell1hly thrOuoh tlHl II1SIdc console suppo,!. 18 Pull the cMpet awny hom the SIdes of the 5UPPO,1 assen,bly. then detilch the support hy removIng (he eluht S!)CUW1!J screws. 19 Hefil!lnU is bilS'C,1I1y Ihe reV«($e ollhe !«Illoval procedlHe. hUI Illst ensure lh,11 illl Ihe splle nuts ilre corrCClly loenled on Ihe brflCke(s. Tluhten tile sefllhelt SliIlks to the specilied IOlque.
33 Sunroof piln el -ndjustments
Gap adjustment 1 When closed. a Unp of 5 8 10 6.9 mm (0.2310 027 "') should eXI~t hetwecn thc slIn(oof and (h e CM rool. II;) vmyl roof cover IS lilted. Ih,s gap should he reduced by 1 .78 mm (0.07 Ill). If adlllst'!\(Jnl IS requued. pwceed ns detaIled below. 2 With the sunrool hall open. remove (he sunrool heildhlunll hnlne 3 Close the sUllfool. then pull Ihe hei!dhnll1H hOIll (he Ie." and remove ,I. 1 To ndlust the hOnl 01 the sumoo!. loosen the front Uu,de relillnu1U screws. then whIlst p,essu1!J (he Uuitles IIlwilrds. lighten thc screws. 5 To ;)d,ustthe rear. loosen (he twa h.II1!) screws nt eneh Side of the ,1dlustinU hnsc. thcn p,ess (he reilr shdes mw,uds ,1"d t'Uh!Cn . 6 F,t the hCildllmn(J and hemU",,,,U h,,,ne 7 lithe ild)lIsunenl is slill Incorrect. ,emove (he we,l\hel$I"p from Ille rool panel ;)11(1 hend ,IS mountll1g lIange as necessary
.,.,.&#39;~ ..... ,,--...... ;;
• · .. ···"'·' -·0 . .'--
,"·""",-- 'r
FiU 11.19 Sunroof controllllechanism (Secs 33. 34 and 35)
, . , , , ,
I
,j
procarmanuals.com

Chapter 11 Bodywork and fitting
I ..
"
;1' , ~
!
)
!
Fig 11.20 Sunroof front g<lP ildjustment (Sec 33)
' I ', <YA
Fig. 11 .21 Sunroof reM U<lP ildjustment (Sec 33)
FiU .1'.22 Sunroof heiullt adjustment (Sec 33)
Neighl adjustment 8 lhll lIont edge 01 the SlUllool should he lIu~h with. o r 1 nUn (004 Ill) heluw. the edUe 01 the Cill loul Th" W<lr etlue should be flush wIth. or 1 !nm (004) <lhove. the C<l! !oul II.1djustnwn1IS required. proceed .1S descllhed below.
9 Proceed <lS descflbed rl1 parJg!<lphs 1 to 4 incluSIve. but befole lIgl11erUnlJ the screws. ndlust the sunlool height by t(unmU the ,,<flusHnU screw (FIg 11.22) as necessOiry Tloht!!n Ihe (Julde rot<lllwl\J screws. 10 To adjust the rOM end. loosen the <ldlUSling screws on Ihe link <lssemblies (on the Uillor side of the p.1nel). Adjust the heighl ilrld tiuhten the screws. 11 Check lor le<lks and nOises .• 1dlustinU au,llll. il neceSS<l'y. 12 Fit the he<ldlinlnU <lnd he<l<fhnrng fr<lme.
34 Sunroof -removal ;:H1d refitting
Open the sumool. then m,uk the pOSItion of uoth guide pm assemblies Remove the Uuide pins <lnd gUIdes . 2 Close the sunroof, then IlllSh the button upwa,ds to the Id t
!',",sition.
)
llft the hom 01 the sumoo! Olll 01 liS opening. whIlst tu'ning Ihe handle unlil the screws l<ls\(,nlll\J the cable to the base assembly a,e
acceSSIble .
4 Unsc,ew the cable and hit Ollt the complete Slln,oo/. uldudlll\J the b,lse ~ssemhly. 5 Unsclew the hnndle assen1bly. pllil out the handle Jnd escutcheon then ,emove the button conllol RenlQve the cup. G Unsc,ew the gem beming. then remove il. 10geth(1< with lhe plllJon_ 7 Move the cable so th;]t the g,ooved dowel pin ~ppe<lrs in the opcnlllU of the pUl lorl. Pull out the pin and (iisca,d it. The operating c<lhle C<ln now be pulled Olll of the tube assembly_ 8 To ,ef'l the sumool. inst;J1I the ope'nting c~blc into the tube ilssembly. Turn the c~ble m ItS T·lormed end and fil a new grooved dowel pin. Smear n httle \jenernl purpose grease on the cable and whe,e i t Will contact the piniOn. then assemble the pinion and bearing. 9 F It the h<lndle nIp and lit t he button to the lever. 10 FIt the handle an( i escutcheon. then chec k the h~ndle posilion as follows:
(a) Pull t/le bullOtJ clown ,md lum Ihe h.un/le fully clockwise. which sho!llcloow be ,lpptoxim.;(ely 30 degrees ahead of ils original POSilioJ) opposite the cup of the h<lfldfe (Fig_ 11.23) (b) Push the bullOtJ UJI Jlld Iliff! tin: handle fufly aoti-clockwise. whiCh should now be approximately 30 degrees ahead of 1(5 origin.ll IJosi(lon. file handle call b(t reset on the pinioll splill(ts as fU.lCeSsary
11 Insert the Sunroof IntO the opening mId ~tl&#34;ch th(l c<lble 10 the base ilssembly. 12 Carefully move the sumool to the reilr, by lurnrng the handle. then screw on the gUIde pin assembl<es wilh the pin outw,uds. to coincide
procarmanuals.com

) Chapter 11 Bodywork ar\d fitting 191
..
C
FilJ. 11.23 elweki"\) the sunroof hHndle nlignment (Sec 3 4 )
wllh th" ",.IIk-, " •• &#34;I,~ whO:1l "",,",vt:d NOh! th.,t tile lelt ,lnd "oht·h1lnd gUltit,s .",' ,,,.( "'I,,"cil.LI'!I.,,,I,I,, 13 A,il'''1 II,., ,,",1 , .1<; d&#34;~<-&#34;I&#34;&#34;I '" 11", I""V'()US Soctlon
35 Sunloof h',"ckcl M"t d .. ivH n%l)mhly rClllov<Jl,mel
' f ilti"lJ
til" cr .• Ilk to.lt,dh: til" p"I,on dllv" and the hu"",,!) tl,,, ""V''''''') '.1"1'. II"", ""'IIIV" 11't: m irror, f.()&#34;&#39;t,:~v IIUht <lnd ~,,,, v,~,,,~ 3 11,,,,,,,vo: II", w&#34;&#34;I~,O:I&#34;&#34;&#34;.&#34;~ ,1&#34;~f;&#34;I,,,,1 ,,' $,,,;I,on 10. 1 C;""I,oIly ''''''(IV" II", 1"""11,,,",\.1 1,,,,,, "I>ove Ihe ""d,lI" 01 11m win<isc'c'''' 5 Pull 11ll! !I'"ov"d dow,,1 I"" ""I 01 II>" a<:lu;'t'''u cilhJ(, and ,hsGlfd il.
6 Pull bold, Oil Ihe cabl" ~h!lhlly. to (;1",,, 110" d"ve ir~;~,,&#34;&#39;I,ly 01 Ihe cable 7 Reillove Ihe tulle \JlJld&#39;~ S(;"'W ("!)hr·h,u,,l s'de) ,l"d clop (Idr-hand side), ;]Ild remOVO Ihe tull,,~ 8 Ren,ovr~ the screws, 10 rele,lSe the b'ilcket ;]nd dJ1ve ilsse",hly. 9 RehwII!) the ur,1t;kcl il'1(1 drive ,lssembly 's Ihe reV'IIse of the ,emov;,1 p'ocndwe, US"'!! a ""w u,ooved dowel pin. Check 110" h;,ndle
POS'I,oll. ;'S rl,,~cr,lJed ,n I"";'()'ilph 1001 Iho prev,ous Sc,;I,O" and ;]dJu~1 Ih!) "'01. 01 necess,,,y. as de~c&#34;l>ed III Seelion 33.
""'
, !
• . --.-" -
'---:----
-&#39;j~
•

"
FiU 11,24 Tuhe guid e screw ilnd clip a llow"d (S".: 35)
36 S!la t helts -IJener .. 1
All ",,,dels ;H(J hllud with OI1Clt", 1(,(,1 S(!.!I 1,,,11:; In, 110" 1"'''1 """h n",,, ",,;01 ho:llS 01 ,1 s",ul,,. type ,Ire also ilvntl;1I,1,~ 2 I '!I 11 2~ shows Ihe 1I00r -rllo,u'h,(1 hunl S,,"1 1",11 &#39;.I.rl~ Ikn",v.d of II", I>,&#39;~I(: Iype hxu)!1 r~ Sirilitlhlfo,w;"d, IHlIIor GIII,r ;r"d L,("r """Ids II", C""I", console m"SI be parlly removed, ol~ descrrh"d "' S'·,·I,,'" ]2 3 ro ""nove Ihe frOni ~eill belt rn",I,;] re,,1. u~m()ve IhO! "',,, '1","1", III'" POI""', i'S descllbed in SeClion 22. Ihcn relllovc Il>e Ih",!: "ub I,,,,,,
Ihc ,,,,chu, plillC ;rnd lowcr thc nssemtJly Ihrou()h Ihe ;rp"'I\"". whtl~1 feed",!! Ihn hel l Ihrough Ihe sial "' Ihe "ull,r jJ''''ul (ph()I&#34;~l 1 Tu ,emove Ihe ,eilr seill belts remove Ihe cushrun ,,,,,I "",., ",w II",
anchrll holls The "'erlra reels Ciln ue lI"hulted I'om tIH~&#34;.II ,.,,10, 1"""'1-. (pholos)
36.3A F,ont S(!ilt belt ilnchor pl;,tc ilnd nuts 36.38 Feedlll\l Ihe honl seill belt IJuouUh
Ihe slOI III Ihl! inner pilllel
36.3C Front seill bell 1llP.,I'il ,eel ;]nrl
;]Ilchor pl,lIe
36.4A Reil! scm belt outer ,lIlehor 36.46 Rear seal belt m,ddle anchor 36.4 C Rear SCJt bell inC'l'a u:(;1
procarmanuals.com

)
Index
A
Accelerator cilble removal ilnd refining -14 shnft ilnd pedal removal and refining -75 Air cleaner removill Jnd ref,nrng cal buren or mod cis -68 fuel injecllon models -80
P rnator .,rushes inspecllon. removal and refilling Bosch -202 Femsa -203 Lucas - 202
dismantling and rcassembly -203
removal and refining -201 Antifreeze mixture -60 Automatic transmission descrip tion -122
B
downshift cable removal. refi11ing and adjustment -121 extension housing oil seal renewal -121 faull diagnosis -127
maintenance. routine -123
removal and refOlting -123
selector mechanism ildjustment - 126 rcmovill. overhaul ilnd refl11lng -125 speclflf:iltions -103 SI.1r1er IIlh'bilm/reVerse lamp switch remov<ll <lnd refIlling - 127 lorque wrench senings -103 'iliary (driving) light ,oIigrllnell t 212
Bilttery clrilrgmg _ 201 description and testing -200 removal and rcfll\lng -201 Big-end bearings -37. 52 Bleeding the hydr<lulic system brakes -152 power steering -168 Bodywork IJnd fittings -173 el seq Bodywork and fittings bonnet -186 bumpers -1 78
centre console -189
demister
noules reOlov<l1 and refi11ing -197
description _ 174
doms-178.180. 18210 185 face level vents removal and refItting -197 facia panel -188 fuel filler flap -188 heater -192 to 194. 196 10<ld space trim panel removal and refitting -186 -'alnlenance
) bodywork and under/rame _ 176 routine _ 116
uphOISlCry
and carpets -176 mirrors
-
192 open rem quarter glass assembly
removal and refitting -186
re~r qllMlcr trim panel removal and refitting -185 repi'lir millor damaue -178 minor damage -176 sent belts -191 seats -192 sunroof-189la 191 lailgate -180. 187. 188 torque wrench scuings -173 windscreen -180 Bodywork repair sequence (colour) -174, 175 Bonnet release c<Jble removal ilncl refitting -186 removill. reflt1ing and adjustment -186 Bml<ing systll'm -14201 seq Braking system deseriPlion -142 lilUl1 di<lgnosis -156 fOOlbrake ped .. 1 removal ')nd rel ining -152 fronl disc brakes -144,145 handtHake -153 \0 155 hydraulic system bleeding -152
p ipes <lnd hoses -151 n1<lintcnance. routine -143 n1<lSler cylinder -148. 149 presslilc uIHe&#34;~llIial switch removal and relitting -150 pressure reducing v~lve rernov~llInd refining -151 rear drum brakes -146 10148 specif'Cil!ions -142 stop IJmp swilCh removal. refi11ing ilnd adjuSlmeJl1 -152 lorque wrench se11ings -142 vacuum servo unil -156 Bulbs. lamp 'Tenewnl -213 to 217 spcclflcntions -199 Bumpers removal and refIlling -178
c
Camshaft (3.0 litre engine) retitting -54 removal -50 Camshaft and camshaf t bearings examination and renovation 2 _8 litre engine -35
3 .0 litre engine -51 Camshah and front intermediate plate (2.8 litre engine) refilling -41 Capacities. general -6 Carburetlor (Weber) aulomat ic choke
adjustment -71 removal. overhaul and retitting -71
dismantling and reassembly -69 general -68 idling adjustment -73
procarmanuals.com

fault diagnosis -172 leaf spling .emoval. bush renewal and refitting -165 maintllnance. louline -161 shock absorber remoyal and refitting -165 stabiliser bar removal and refitting -165 lorque wrenCh settings -158 R"ays -225 Rep.ir procedures, general - 9
Rocker e rms (3.0 litre engine) examinat ion and renovation -51 removal - 49 Rocker arms and coverl (3.0 litre engine) ref itting -55 Rocker assembly (2.8 litre engine) dismantling. examina tion and reassembly -34 Routine maintenance stt Maintenance. routine
5
Safety precautions - 12 Seat belts -191 Seats .emoval and refining -192 Sidelight bulb renewal -213 Spare parta buying -8
to carry in ca. - 19 Spark p lugs conditions (colour) -91 lemoval. servicing and .elilling -95 Speedometer cable renewal - 226 Stabiliur bar Iront -163 rear -165 Starter moto r
description -207
d ismant ling and reassembly -207
removal and refi tting -207 testing on engine -207 Steering column removal. overhaul and refitt ino -170 desc.iption -158 faull diagnosis -172 f,on t wheel alignmenl ~nd steering angles -171 gear (manual)
ove,haul and adjustment -166 removal and refittin g -166 maintenance. rouline -161 power steering bleeding -168 gear removal and refitting -168
pump femoval and refining - 168
specifications _ 157 torque wlench senings -158 track rod end balljoint renewal-167
whea' removal and refitt ing -168 Sump 2.8 litra engine
refining -44
removal and refining with engine in car -34 3.0 litre engine refitting -55 removal -50 Sunroof bracket and dr ive assembly lemoval and refitting -191 panel adjustments -189 removal and refining _ 190 Suspension lfnd steering _ 15 7 tl seq Suspension see Front suspension Imd Re ar suspension jtches removal and relining
Index
T
central facia - 225
door p illar - 224 handbrake warning light _ 225 hazard warning -223
ignition -224
instr um
ent cluster illum ination _ 224 light and windscreen wiper (Series II) -225 load sp':)ce lamp -225 steerin g column multi-Iunction -224
s top lamp - 152
Tailgate priv ate lock removal and relining -187 .emoval and refilling -187 striker plate removal and relin ing - 188 wnsher
nozzle removal and refitting -217
pump rllmov31 and refitting -217 window glass removal and relitting -180 wiper mOlOr and linkage remoyal and refitting -217 Tappets (3.0 litre engine) remoyal -50 Tappets and push rods el<amination and renovation -35, 51 Temperature gauge sender unit removal and reliHing - 64 Thermostat removal. testing and refitting -61 Timing gears examinat ion and rcnovat ion -38. 52 Timing gears (3.0 litre engine) removal -50 Timing gears and front plate (3.0 litre engine) relining -54 Timing gears and timing cover (2.8 litre engine) refill ing -43 Timing. ignition adjustment -94 Tools gencral -10 to cally in car - 19 Towing -7 Tyres
u
care and maintenance -171 presswes -158 size -15 8
Underframe
maintenance -16. 176 Upholstery maintenance -176
v
Vacuum servo unit (braking system) description -156 lemov~! and refining -156 Valves clearances checking and adjustment -46 . 55 Valves (3.0 titre engine) removat -49 Valves and va lv e seats (3.0 litre engine) examination and renovation -52 Vehicle identification numbers - 8
255
procarmanuals.com