FORD F650 2006 11.G Owners Manual

Before hook-up, make sure:
•The fifth wheel jaws are fully opened.
•The fifth wheel is fully tilted back to prevent body damage when the
tractor is backed under a trailer.
•The trailer wheels are blocked and the trailer spring brakes are
adjusted and applied. Never chase a trailer.
•The brake hoses and light cords are clear of the fifth wheel.
Hook-up
1. Back the tractor squarely under the trailer, engaging the fifth wheel
jaws on the kingpin. Always back-up slowly, making sure the trailer is
neither too high nor too low. Avoid backing under the trailer from an
angle.
2. Connect the service and emergency brake hoses and trailer light
connector. Refer toTractor-trailer connectionin this chapter, adhering
to the warning and using the three-point stance while connecting and
disconnecting the trailer.
3. Inspect the jaws of the fifth wheel to be sure they have fully closed on
the trailer kingpin and the trailer plate is resting securely on the fifth
wheel.
4. Be sure the coupler release lever is in the locked position.
5. Charge the trailer brake system. Set the trailer brakes, either with the
hand valve or tractor protection valve. Pull against the trailer for an
additional check of proper hook-up. Do not pull hard enough to damage
or strain the equipment.
6. Set the tractor parking brakes and fully raise the trailer landing gear.
Refer toBrakesin this chapter for proper operation of the parking brake
and trailer brakes.
7. Check the operation of all trailer lights and correct any lights that may
be faulty.
2006 F-650/750(f67)
Supplement
USA(fus)
Driving
141

Un-hook
1. Try to keep the tractor and trailer in a straight line.
2. Apply the parking brakes.
3. Lower the trailer landing gear, making sure it is on solid, level ground.
The weight of the trailer is to be on the landing gear.
4. Block the trailer wheels.
5. Disconnect the brake hoses and light cords. Be sure hoses and cords
are clear.
6. Pull coupler release lever to disengage the fifth wheel jaws.
7. Release the tractor parking brakes.
8. Pull out from the trailer slowly, allowing the landing gear to take the
load gradually.
2006 F-650/750(f67)
Supplement
USA(fus)
Driving
142

GETTING ROADSIDE ASSISTANCE
To fully assist you should you have a vehicle concern, Ford offers a
complimentary roadside assistance program. This program is separate
from the New Vehicle Limited Warranty and is not applicable to vehicles
sold in Canada. The service is available:
•24–hours, seven days a week
•for the New Vehicle Limited Warranty period (U.S.) of two years
(unlimited miles)
Roadside assistance will cover:
•battery jump start.
•lock out assistance (key replacement is customer responsibility).
•towing – Ford/Mercury/Lincoln eligible vehicle towed to a
Ford/Mercury/Lincoln dealer within 35 miles (56.3 km) of the
disablement location or to the Nearest Qualified Ford/Mercury/Lincoln
dealer. If a member requests to be towed to a Ford/Mercury/Lincoln
dealer more than 35 miles (56.3 km) from the disablement location,
the member shall be responsible for any mileage costs in excess of 35
miles (56.3 km).
Trailers shall be covered up to $100 if the disabled Eligible Vehicles
requires service at the Nearest Qualified Dealer. If the trailer is disabled,
but the towing vehicle is operational, the trailer does not qualify for any
Roadside services.
Using roadside assistance
Complete the roadside assistance identification card and place it in your
wallet for quick reference. This card is found in the Owner Guide
portfolio in the glove compartment.
To receive roadside assistance in the United States, call 1-800-241-3673.
If you need to arrange roadside assistance for yourself, Ford will
reimburse a reasonable amount. To obtain information about
reimbursement, call 1-800-241-3673.
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
143

HAZARD FLASHER
The hazard flasher control is located
on the steering column, just behind
the steering wheel. The hazard
flashers will operate when the
ignition is off.
Push in the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safety hazard for other motorists.
Note:With extended use, the flasher may run down your battery.
FUSING
If electrical components in the vehicle are not working, a fuse may have
blown. Blown fuses are identified by a broken wire within the fuse.
Check the appropriate fuses before replacing any electrical components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
144

Passenger compartment fuse panel
Fuse/Relay
LocationFuse Amp
RatingFuse Description
1 20A Horn
2 15A Turn/Hazard lamps
3 20A Cigar lighter
4 10A Diagnostic connectors
5 15A Back-up lamps, DRL relays, Blend door actuator,
Heated seat module, Trailer ABS relay
6 — Not used
7 — Not used
8 5A Radio, GEM
9 5A Switch illumination (Headlamp, Power windows,
Power door locks), Power window relay
10 15A Heated/Lighted mirrors
11 30A Wiper motor, Washer pump relay
12 10A Stoplamp switch (Hydraulic brake vehicles only)
13 20A Radio, Cluster
14 10A Interior lamps
15 10A GEM, Interior lamp relay, Map lamps
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
145

Fuse/Relay
LocationFuse Amp
RatingFuse Description
16 15A High beams
17 — Not used
18 5A Headlamp switch, GEM
19 15A Engine ECM (Caterpillar and Cummins engines)
Engine ECM, Accel, Crank (6.0L Power Stroke
engine only)
20 15A Starter relay, GEM
21 10A Daytime Running Lamps (DRL)
22 15A Air solenoid 4–pack (Air horn, Air suspension
dump, Differential lock axle and Two-speed
axle)
23 10A Electronic flasher
24 15A Vacuum pump, Air dryer, ABS, Fuel heater/Fuel
transfer pump relay, Heated drain valve, 6.0L
Power Stroke Water In Fuel (WIF) module
25 10A Blower motor relay
26 10A RH low beam headlamp
27 — Not used
28 10A LH low beam headlamp
29 10A Cluster (Power, Warning lamps), Hydraulic ABS
relay, Air traction control
30 30A Not used
31 15A Allison transmissions
Relay 1 — Interior lamps
Relay 2 — Not used
Relay 3 — Horn
Relay 4 — One-touch down window
Relay 5 — Not used
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
146

Power distribution box
Always disconnect the battery before servicing high current
fuses.
Fuse/Relay
LocationFuse Amp
RatingFuse Description
1 15A* Park lamps, Roof lamps
2 30A* Power seat (driver)
3 30A* Power seat (passenger)
4 15A* Washer pump
5 15A* Exhaust brake (Caterpillar and Cummins
engines only)
6 15A* Air intake heater (Caterpillar engine only)
7 15A* Stoplamps
8 25A* Fuel heater (Caterpillar engine only)
20A* Fuel heater (6.0L Power Stroke engine only)
9 20A* Inhibit relay, Engine ECM, Cluster,
Transmission TCM
10 15A* Heated drain valve
11 — Not used
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
147

Fuse/Relay
LocationFuse Amp
RatingFuse Description
12 20A* Daytime Running Lamps (DRL), Blend door
actuator, Climate mode, Back-up, Heated
seats, Trailer ABS, Exhaust brake
13 — Not used
14 — Not used
15 7.5A* Body builder prep/trailer socket stop (6.0L
Power Stroke engine only)
16 5A* WABCO hydraulic ABS Run feed
17 — Not used
18 10A* Fuel transfer pump (duel fuel tanks only)
19 — Not used
20 10A* Engine ECM power relay (6.0L Power Stroke
engine only)
21 10A* GEM (Hydraulic brake vehicles only)
22 10A* Engine IDM2 logic power (6.0L Power Stroke
engine only)
23 — Not used
24 — Not used
101 30A** Bendix Air ABS relay (Air brake vehicles
only)
WABCO ABS modulator relay (Hydraulic
brake vehicles only)
102 20A** Body builder prep Run feed
103 20A** Ignition switch (Junction box fuses 8, 9, 10,
11, 19, 29, 30)
104 20A** Power point
105 20A** Power door locks
106 30A** Headlamps
107 50A** Junction box battery feed (1, 2, 3, 4, 12, 13,
14, 15)
108 40A** Fuel heater (Cummins engine only)
109 40A** Power windows
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
148

Fuse/Relay
LocationFuse Amp
RatingFuse Description
110 30A** Wiper power relay (Park, Low/High speed)
111 30A** Body builder prep
112 40A** Blower motor
113 30A** Heated seats
114 25A** WABCO ABS battery feed (Hydraulic brake
vehicles only)
115 20A** Ignition switch, Central Junction Box fuses 8,
9, 10, 11, Starter motor relay
116 30A** Body builder prep
117 20A** Body builder prep/trailer socket stop
(Caterpillar and Cummins engines only)
118 60A** Hydraulic brake trailer two fuse block
119/120 60A** Hydraulic brake trailer two fuse block
Air brake trailer two fuse block
121/122 60A** HydroMax motor
Air brake trailer two fuse block
201 — Washer pump relay
202 — Wiper speed relay
203 — Wiper run/park relay
204 — Neutral start relay (6.0L Power Stroke engine
only)
Exhaust brake relay (Caterpillar and
Cummins engines only)
205 — RH stop/turn relay
206 — LH stop/turn relay
207 — Drain valve heater relay
208 — Back-up lamps relay
209 — Stoplamps relay
301 — Fuel heater/Fuel transfer pump relay
302 — Park lamps relay
303 — Blower motor relay
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
149

Fuse/Relay
LocationFuse Amp
RatingFuse Description
304 — Air ABS relay
Hydraulic modulator relay
401 — Not used
501 — Not used
502 — Not used
503 — Not used
* Mini fuse **Maxi fuse
Air brake trailer tow relays (if equipped)
Fuse/Relay
LocationFuse Amp
RatingDescription
1 30A* Trailer tow ABS feed
2 30A* Trailer tow park/marker lamps
3 30A* Trailer tow stop lamps
4 30A* Trailer tow turn/stop lamps (combined)
Trailer tow turn lamps (separate)
5 — Not used
R1 — Trailer tow ABS relay
2006 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
150