engine coolant FORD FOCUS 2004 1.G User Guide

•Add Motorcraft Premium Gold Engine Coolant
(yellow-colored), VC-7–A (U.S., except CA and OR), VC-7–B
(CA and OR only), meeting Ford Specification
WSS-M97B51–A1.
Note:Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may
darken the color of Motorcraft Premium Gold Engine Coolant from
yellow to golden tan.
•Do not add/mix an orange-colored, extended life coolant such
as Motorcraft Speciality Orange Engine Coolant, VC-2 (US) or
CXC-209 (Canada), meeting Ford specification WSS-M97B44–D
with the factory-filled coolant.Mixing Motorcraft Speciality Orange
Engine Coolant or any orange-colored extended life product with your
factory filled coolant can result in degraded corrosion protection.
•A large amount of water without engine coolant may be added, in case
of emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
•Do not use alcohol, methanol, brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant).Alcohol
and other liquids can cause engine damage from overheating or
freezing.
•Do not add extra inhibitors or additives to the coolant.These
can be harmful and compromise the corrosion protection of the engine
coolant.
For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recovery system, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
water to the“cold full”level. For all other vehicles, which have a coolant
degas system with a pressurized cap, or if it is necessary to remove the
coolant pressure relief cap on the radiator of a vehicle with an overflow
system, follow these steps to add engine coolant.
To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefully when the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
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2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (a translucent plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the“cold fill range”or the“cold full”level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration, refer
toChecking Engine Coolantsection. If the concentration is not 50/50
(protection to–34°F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Severe climates
If you drive in extremely cold climates (less than–36°C[–34°F]):
•It may be necessary to increase the coolant concentration
above 50%.
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•NEVER increase the coolant concentration above 60%.
•Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
If you drive in extremely hot climates:
•It is still necessary to maintain the coolant concentration
above 40%.
•NEVER decrease the coolant concentration below 40%.
•Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
•Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The“Multi-function warning light:
automatic transaxle/cooling
system”will illuminate (2.0L
Zetec engine only).
•The“Check Engine”indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
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When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
•The engine will completely shut down.
•Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Restart the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
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For PCV valve replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid and
clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.0L SPI engine 5.75L (6.1 quarts)
2.0L Zetec E
engine5.75L (6.1 quarts)
2.3L engine 5.75L (6.1 quarts)
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Fluid Ford Part
NameApplication Capacity
Engine oil
(includes filter
change)
4
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)2.0L SPI engine 3.78L (4.0 quarts)
2.0L Zetec E
engine4.25L (4.5 quarts)
2.3L engine 4.3L (4.54 quarts)
Fuel tank N/A 2.0L SPI and
2.0L Zetec E50L (13.2 gallons)
2.3L 53L (14.0 gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to between
MIN and MAX
lines on reservoir
Transaxle fluid
2Motorcraft Full
Synthetic
Manual
Transmission
Fluid5-speed manual 2.0L (2.1 quarts)3
Motorcraft
MERCONV
AT FAutomatic 6.6L (6.9 quarts)3
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateSedan 2.5L (2.6 quarts)
Coupe and
Wagon4.0L (4.2 quarts)
1Add the coolant type originally equipped in your vehicle.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick handle
or as listed in the Owner Guide. Check the container to verify the fluid
being added is of the correct type. Refer to your scheduled maintenance
guide to determine the correct service interval.
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ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Automatic
transaxleMotorcraft
MERCONV
AT FXT-5-QM MERCONV
Manual transaxle Motorcraft Full
Synthetic
Manual
Transmission
FluidXT-M5-QS WSD-M2C200–C
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M1C258–A1
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcraft
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
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A
Air bag supplemental restraint
system ..............................89–90, 93and child safety seats ..............91
description ..........................90, 93
disposal ......................................95
driver air bag ......................91, 94
indicator light ...........................93
operation .............................91, 94
passenger air bag ...............91, 94
side air bag ................................93
Air cleaner filter .......................207
Antifreeze
(see Engine coolant) ................175
Anti-lock brake system
(see Brakes) ..............................111
Anti-theft system ........................70 arming the system ....................70
disarming a triggered system ..70
Automatic transaxle fluid, adding ............................191
fluid, checking ........................191
fluid, specification ..................212
Automatic transmission ............114 driving an automatic
overdrive .................................115
fluid, refill capacities ..............208
Auxiliary power point .................52
Axle lubricant specifications ..........210
refill capacities ........................208
B
Battery .......................................173 acid, treating emergencies .....173
jumping a disabled battery ....139
maintenance-free ....................173
replacement, specifications ...207 servicing ..................................173
BeltMinder ...................................84
Brakes ........................................111 anti-lock ...................................111
anti-lock brake system (ABS)
warning light ...........................112
fluid, checking and adding ....190
fluid, refill capacities ..............208
fluid, specifications .........210, 212
lubricant specifications ..210, 212
parking ....................................112
shift interlock ..........................114
C
Capacities for refilling fluids ....208
Cargo cover .................................59
Cell phone use ............................58
Certification Label ....................215
Child safety restraints ................96 child safety belts ......................96
Child safety seats ........................99 attaching with tether straps ..103
in front seat ............................100
in rear seat ..............................100
LATCH .....................................105
Cigar lighter Power Point ..............................52
Cleaning your vehicle engine compartment ..............158
instrument panel ....................161
interior .....................................162
plastic parts ............................161
washing ....................................157
waxing .....................................157
wheels ......................................158
wiper blades ............................161
Climate control (see Air
conditioning or Heating) ......34–35
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Index
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Clutchfluid ..................................190 –191
operation while driving ..........117
recommended shift speeds ....118
Coolant checking and adding ..............175
refill capacities ........................208
specifications ..................210, 212
Cruise control (see Speed
control) ........................................54
Customer Assistance ................126 Ford accessories for your
vehicle .....................................163
Ford Extended Service
Plan ..........................................150
Getting assistance outside
the U.S. and Canada ..............154
Getting roadside assistance ...126
Getting the service you
need .........................................148
Ordering additional owner ’s
literature .................................155
The Dispute Settlement
Board .......................................150
Utilizing the Mediation/
Arbitration Program ...............153
D
Daytime running lamps
(see Lamps) ................................38
Defrost rear window ..............................37
Dipstick automatic transmission
fluid ..........................................191
engine oil .................................169
Doors lubricant specifications ..........210 Driving under special
conditions ..................................117
through water .........................119
E
Emergencies, roadside jump-starting ..........................139
Emission control system ..........188
Engine ........................................212 cleaning ...................................158
coolant .....................................175
idle speed control ...................173
lubrication
specifications ..................210, 212
refill capacities ........................208
service points ..................166 –168
starting after a collision .........127
Engine block heater .................110
Engine fan .................................166
Engine oil ..................................169 checking and adding ..............169
dipstick ....................................169
filter, specifications ........172, 207
recommendations ...................172
refill capacities ........................208
specifications ..................210, 212
Exhaust fumes ..........................111
F
Fan, Engine Cooling .................166
Floor mats ...................................59
Fluid capacities .........................208
Foglamps .....................................38
Fuel ............................................180 calculating fuel economy .......185
cap ...........................................182
capacity ...................................208
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