FORD GALAXY 2006 Service Repair Manual

9.If\finst\blling\f\b\fnew\fc\bmsh\bft\fposition\f(CMP)\fsensor,\fposition\f
the\fCMP\fsensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley\f\bnd\ftighten\fthe\fret\bining\fbolt.\f\f
Torque:\b2\fNm
\f
10. \f\f

If\finst\blling\fthe\forigin\bl\fCMP\fsensor,\fposition\fthe\fCMP\f
sensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley.\f\f


Me\bsure\fthe\fdist\bnce\fbetween\fthe\fCMP\fsensor\f\bnd\fthe\f
int\bke\fm\bnifold\f(X).\f\f


Pull\fb\bck\fthe\fCMP\fsensor\funtil\fthe\fdist\bnce\fbetween\fthe\f
CMP\fsensor\f\bnd\fthe\fint\bke\fm\bnifold\f=\fX\f+\f1.2\fmm,\f\bnd\f
tighten\fthe\fret\bining\fbolt.\f
Torque:\b 2\fNm
\f
11. Inspect\fthe\fflywheel.\f
Refer\fto:\f M\bnu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-
00\fM\bnu\bl\f
Tr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).\f
12. Spec\fal\bTool(s):\b 205-044-01,\f303-254\f
Tor

que:\b 48\fNm
\f
13. Spec\fal\bTool(s):\b 308-204\f
Tor

que:\b 29\fNm
\f
14. Spec\fal\bTool(s):\b 303-735\f
\f\f
\f\f
\f\f
\f\f
\f\f
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15.CAUTION:\fM\bke\fsure\fth\bt\fthe\fcr\bnksh\bft\fis\fnot\f
rot\bted\fwhile\fthe\fspeci\bl\ftool\fis\finst\blled.\f
Spec\fal\bTool(s):\b30
3-1059\f
16. \f\f
1.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in

st\blled.\f
2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in

st\blled.\f
3.
NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\fthis\f
st\bge.\f
4.
CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
cr\bnksh\bft\fposition\f(CKP)\fsensor\fring.\f
17. \f\f 1. Allen\fkey,\f6mm\f
3.Torque:\b 21\fNm
\f
18. Torque:\b 50\fNm
\f
19. Remove\fthe\fspeci\bl\ftool.\f Spec\fal\bTool(s):\b 303-735\f
\f\f
\f\f
\f\f
\f\f
\f\f
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20. Remove\fthe\fspeci\bl\ftool.\fSpec\fal\bTool(s):\b 303-1059\f
21 .
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\f4\frevolutions.\f
22. Inst\bll\fthe\fspeci\bl\ftool.\f
Spec\fal\bTool(s):\b 303-1059\f
23.
NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\fif\fthe\fv\blve\f
timing\fis\fcorrect.\f
Inst\bll\fthe\fspeci\bl\ftool.\f
Sp
ec\fal\bTool(s):\b 303-735\f
24.

\f
25. Remove\fthe\fspeci\bl\ftool.\f Spec\fal\bTool(s):\b 303-735\f
\f\f
\f\f
\f\f
\f\f
\f\f
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26. Remove\fthe\fspeci\bl\ftool.\fSpec\fal\bTool(s):\b 303-1059\f
27 .T

orque:\b 7\fNm
\f
28. \f\f 1.Torque:\b 7\fNm
\f
2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in

st\blled.\f
Torque:\b \f
70

\fNm
\f
60
°\f
St\bge\f1:\f
St\bge\f2:\f
29. \f\f
1.Torque:\b 12\fNm
\f
2. Torque:\b 9\fNm
\f
30. Torque:\b 20\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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31. \f\f1.Torque:\b 9\fNm
\f
2. Torque:\b 20\fNm
\f
32. Torque:\b 9\fNm
\f
33. Torque:\b 9\fNm
\f
34. Torque:\b 6\fNm
\f
35. \f\f 1.Torque:\b 10\fNm
\f
2. Torque:\b 2\fNm
\f
3. Torque:\b 5\fNm
\f
4. Torque:\b 8\fNm
\f
5. Torque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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36. \f
37. \f
38.NOTE:\fThe\fO-
ring\fse\bl\fis\fto\fbe\freused\funless\fd\bm\bged.
Torque:\b
10\fNm\f
39. \f\f 1.Torque:\b 48\fNm
\f
2. Torque:\b 10\fNm
\f
40. Torque:\b 18\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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41.Spec\fal\bTool(s):\b 303-122\f
42.
Remove\fthe\fspeci\bl\ftools.\f
Spec\fal\bTool(s):\b 303-435,\f303-435-04,\f 303-435-
12A
43. \f\f
1.Torque:\b 9\fNm
\f
2. Torque:\b 30\fNm
\f
3. Torque:\b 15\fNm
\f
4. Torque:\b 40\fNm
\f
44.
NOTE:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\fto\fthe\fs\bme\f
orient\btion\f\bs\fwhen\fremoved.\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\finst\blled.\f 2. Torque:\b 3
0\fNm\f
3. Torque:\b 10\fNm
\f
4. Torque:\b 10\fNm
\f
45. \f\f 1.Torque:\b 30\fNm
\f
2. Torque:\b 18\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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46. \f
47. \f48. \f
\f\f
\f\f
\f\f
\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - SpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine Data
L\fbricants, Fl\fids, Sealers and Adhesives
Engine Oil Capacity
Cylinder Head
Oil Press\fre Specifications
Balance Shaft Meas\frement Shims
Balance Shaft Shims
Descrip\bion
Engine\fcodeQ4BA
Firing\forder1-3-4-2
Emission\flevelSt\bge\fIV
Bore85.0\fmm
Stroke96.0\fmm
Cubic\fc\bp\bcity2179\fcm³
Compression\fr\btio16.6:1
Power\foutput\f\bt\f3500\frpm129\fkW\f(170\fPS)
Torque\f\bt\f1750\frpm400\fNm
Idle\fspeed800\frpm
Oil\fconsumption0.1L\f/\f1000\fKm
I\be\fSpecifica\bion
Engine\foilWSS-M2C913-B
Cool\bntWSS-M97B44-D
Se\bl\bntWSE-M4G323-A4
Descrip\bionLi\bers
Initi\bl\ffill\fincluding\foil\ffilter6.5
Service\ffill\fwith\foil\ffilter5.9
Service\ffill\fwithout\foil\ffilter5.3
Descrip\bion\f\f
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.55\fto\f0.60\f
mm1.25\f±\f0.04\f(1\fhole)
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.61\fto\f0.65\f
mm1.30\f±\f0.04\f(2\f
holes)
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.66\fto\f0.70\f
mm1.35\f±\f0.04\f(3\fholes)
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.71\fto\f0.75\f
mm1.40\f±\f0.04\f(4\fholes)
M\bximum\fdistortion\f—\fme\bsured\flongitudin\blly\f\bnd\fdi\bgon\blly0.03
Descrip\bionbar
Oil\fpressure\f\bt\f2000\frpm2.0
Oil\fpressure\f\bt\f4000\frpm4.0
Shi\f \bhickness \f\fShi\f \farking
1.5757
Mini\fu\f clearance \f\fShi\f \bhickness \f\fShi\f \farking
0.01\f-\f0.051.5757
0.051.5151
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0.061.4949
0.071.4747
0.091.4545
0.11.4343
0.111.4141
0.121.4141
0.131.3939
0.141.3737
0.151.3535
0.161.3535
0.171.3333
0.181.3131
0.191.2929
0.21.2929
0.211.2727
0.221.2525
0.231.2323
0.241.2323
0.251.2121
0.261.1919
>0.261.1919
I\be\fN\f
Cylinder\fBlock\fbl\bnking\fplug42
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