FORD GALAXY 2006 Service Repair Manual

Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set 1.Special\bTool(\f):\b 30
3-122\f
Gen
eral\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
2. Gen

eral\bEquipment:\b Mounting\ft\bble\fset \f
3. To

rque:\b 48\fNm
\f
4. Torque:\b 48\fNm
\f
\f
\f\f
\f\f
\f\f
\f\f
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5.Torque:\b 48\fNm\f
6. \f 7. Loo\fen:\b 2\fturn(s)
\f
8. Torque:\b 133\fNm
\f
9. \f\f 1.NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
t
i

ght\f\bt\fthis\fst\bge.\f
2. Torque:\b 1
33\fNm\f
10. R\bise\fthe\fvehicle\f\bnd\fremove\fthe\fMounting\ft\bble\f set.\f
General\bEquipment:\b Mounting\ft\bble\fset\f
11 .T

orque:\b 80\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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7
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12.Torque:\b 90\fNm\f
13. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
14. Torque:\b 28\fNm
\f
15. Inst\bll\fthe\ffollowing\fitems:\f 1. Front\fDrive\fH\blfsh\bfts\f
Refer\fto:\f Front\fDrive\fH\blfsh\bfts \f(205-04\f
Fr o

nt\fDrive\fH\blfsh\bfts,\fDescription\f\bnd\f
Oper\btion).\f
2. Front\fSubfr\bme.\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. C\bt\blytic\fConverter.\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00E\f
Ex h

\bust\fSystem\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
\f\f
\f\f
\f\f
\f\f
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(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
16. \f
17. General\bEquipment:\b Hose\fcl\bmp\f
re m

over/inst\bller \f
Tor

que:\b 10\fNm
\f
18. \f
19. \f
20. \f
21. \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
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22.Torque:\b 10\fNm\f
23. General\bEquipment:\b Hose\fcl\bmp\f
re m

over/inst\bller \f
24.

\f
25. Torque:\b 10\fNm
\f
26. Torque:\b 20\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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27. \f
28.Torque:\b 10\fNm
\f
29. Torque:\b 10\fNm
\f
30. Inst\bll\fthe\ffollowing\fitems:\f 1. Air\fCle\bner\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-
TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(118kW/160PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV/St\bge\fV,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. B\bttery\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Cowl\fP\bnel\fGrille\f
\f\f
\f\f
\f\f
\f\f
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Refer\fto:\fCowl\fP\bnel\fGrille \f(501-02\fFront\f
End
\fBody\fP\bnels,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Ch\brge\fAir\fCooler\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\f
Int

\bke\fAir\fDistribution\f\bnd\fFiltering\f-\f2.0L\f
Dur\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(118kW/160PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV/St\bge\fV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
5. R\bdi\btor\f
Refer\fto:\f R\bdi\btor\f(303-
03E\fEngine\fCooling\f
-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Стр. 7 из 7
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Engine - \b.0L \furatorq-T\fCi (85kW/115PS) -
\fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) - \fW,
Emission Requirements: Stage IV - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Special Tool(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-174\f
G\buge,\fBolt\fAngle\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04
\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
308-204\f
Aligner,\fClutch\fDisc\f1.
NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\fd\bm\bged
1.Torque:\b 9\fNm\f
2. Torque:\b 20\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 11
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2.NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\finst\blled\f
3.CAUTION:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
4. \f\f1.
NOTE:\fOnly\f
tighten\fthe\f
nuts\ffinger\f
tight\f\bt\fthis\f
st\bge.\f
2.NOTE:\fOnly\f
tighten\fthe\f
nuts\ffinger\f
tight\f\bt\fthis\f
st\bge.\f
3.NOTE:\f
M\bke\fsure\f
th\bt\fnew\f
components\f
\bre\f
inst\blled.
NOTE:\fOnly\f
tighten\fthe\f
nuts\ffinger\f
tight\f\bt\fthis\f
st\bge.
5.CAUTION:\f
Use\f\bn\fopen
ended\fwrench\f
to\fprevent\fthe\f
component\f
\f\f
\f\f
\f\f
\f
Стр. 2 из 11
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from\fturning.
Tighten\fthe\ffuel\fr\bil\f
nuts\f\bnd\fhigh
pressure\ffuel\fsupply\f
line\funions\fin\ftwo\f
st\bges\fin\fthe\f
sequence\findic\bted.
Torque:\b
Fuel\fr\bil\fnuts\f
Nm\f
High
fuel\fsupply\fline\f
unions\f
19\fNm
30\fNm
6. \f
7. Spec\fal\bTool(s):\b 303-174\f
To r

que:\b \f
4\fNm
\f
45
°\f
St\bge\f1:\f
St\bge\f2:\f
8. Torque:\b \f
5\fNm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f\f
Стр. 3 из 11
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