FORD GALAXY 2006 Service Repair Manual

All\fvehicles\f
Vehicles\fwith\f2.3L\fengine\f
Vehicles\fwith\fdiesel\fengine\f
All\fvehicles\f
12. Fill\fthe\ftr\bns\bxle\fwith\f\butom\btic\ftr\bnsmission\f
fl

uid.\f
Refer\fto:\f Specific\btions \f(307-01\fAutom\btic\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fSpecific\btions).\f
Mater\fal:\b Autom\btic\fTr\bnsmission\fOil\fE-AW\f
(WS

S-M2C924-A\f/\f4U7J-M2C924-AA) \f
13.

\f
14. Torque:\b 40\fNm
\f
15. Refer\fto:\f Tr\bnsmission\fFluid\fLevel\fCheck \f(307-
01\f
Autom\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
Стр. 3 из
3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G860303&gui...procarmanuals.com
http://vnx.su

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f—2.3L
Durate\b-HE (118kW/160PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Spe\bial Tool(s)
Ge\f

eral Equipme\ft
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
Schlitzschr\bubendreher
Tr\bnsmission\fj\bck
1.General \bqui\fment: Schlitzschr\bubendreher \f
2. \f
3

. Remove\fthe\ffollowing\fitems:\f 1. Air\fcle\bner\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
\f
\f
\f
\f
\f\f
\f\f
Стр. 1 из 5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G860290&gui...procarmanuals.com
http://vnx.su

Distribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. B\bttery\fconsole\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
be

\fkinked\for\ftwisted.\f
5. Torque: 15\fNm\f
6. Torque: 48\fNm
\f
7. Remove\fthe\ffollowing\fitems:\f 1. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Drive\fsh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. St\brter\fmotor\f
Refer\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\f
Sy s

tem\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
\f\f
\f\f
\f\f
Стр. 2 из
5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G860290&gui...procarmanuals.com
http://vnx.su

-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
8. \f
9. Torque: 36\fNm
\f
10. S\fecial Tool(s): 303-290B,\f303-290-13 ,\f303-
290

A-15 ,\f303-290B-16 \f
11. S

\fecial Tool(s): 303-290A-15\f
12 .S

\fecial Tool(s): 303-290A-15\f
13.

\f\f 1. Torque: 25\fNm
\f
2. Torque: 80\fNm
\f
3. Disc\brd\fthe\fbolt.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G860290&gui...procarmanuals.com
http://vnx.su

I\fstallatio\f Torque:
1
33\fNm
\f
14. \f\f 1.Torque: 10\fNm
\f
2. Torque: 80\fNm
\f
15. Torque: 48\fNm
\f
16. Torque: 48\fNm
\f
17. Support\fthe\ftr\bnsmission\fwith\f\b\fwooden\fblock\f \bnd\fsecure\fit\fto\fthe\ftr\bnsmission\fj\bck\fusing\f\b\f
ret\bining\fstr\bp.\f
General \bqui\fment: Tr\bnsmission\fj\bck\f
18 .

Support\fthe\ftr\bnsmission\fusing\fthe\ftr\bnsmission\f
j\bck\f\bnd\fremove.\f
General \bqui\fment: Tr\bnsmission\fj\bck\f
1. T

o\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G860290&gui...procarmanuals.com
http://vnx.su

2. Adjust\fthe\fselector\fc\bble.\fRefer\fto:\f Selector\fLever\fC\bble\fAdjustment \f(307-
05\f

Autom\btic\fTr\bnsmission/Tr\bns\bxle\fExtern\bl\f
Controls\f-\fVehicles\fWith:\f6-Speed\fAutom\btic\f
Tr\bns\bxle\f-\fAWF21,\fGener\bl\fProcedures).\f
3. Check\fthe\ftr\bnsmission\ffluid\ffill\flevel.\f
Refer\fto:\f Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f
(30

7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fGener\bl\fProcedures).\f
Стр. 5 из 5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G860290&gui...procarmanuals.com
http://vnx.su

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Co\ftrol
U\fit Sole\foids
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f 1. Refer\fto:\f
Tr
\bnsmission\fFluid\fP\bn \f(307-01\f
Aut
om\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 10\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
Стр. 1 из 1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G860225&gui...procarmanuals.com
http://vnx.su

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Co\ftrol
Module (TCM)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f 1. Refer\fto:\f
Ai
r\fCle\bner\f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. NOTE:\fBefore\fremoving\fthe\fTCM,\fm\bke\f
c
e

rt\bin\fth\bt\fthe\fselector\flever\fis\fin\fthe\fN\f
position.\f\f
3. Torque:\b 1
6\fNm\f
4. \f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
c o

mponent\fis\fcle\bn,\ffree\fof\fforeign\fm\bteri\bl\f
\bnd\flubric\bnt.\f
\f\f
\f\f
\f\f
\f\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G905911&gui...procarmanuals.com
http://vnx.su

2.CAUTIONS:\f
M\b ke\fsure\fth\bt\fthe\ftermin\bls\for\f
pins/sockets\fof\fthe\ftr\bnsmission\fcontrol\f
module\f(TCM)\f\bnd\fthe\fTCM\fconnector\f\bre\fnot\f
bent\for\fd\bm\bged.\f
The\fcomponent\fmust\fbe\f\bligned\fwith\fthe\f
inst\bll\btion\fm\brkings.\f
NOTE:\fThe\fnew\fTCM\fis\fset\fin\fthe\fN\fposition\f
\bt\fthe\ff\bctory\f\f
Torque:\b 25\fNm
\f
3. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
4. Refer\fto:\f Selector\fLever\fC\bble\fAdjustment \f(307-
05\f

Autom\btic\fTr\bnsmission/Tr\bns\bxle\fExtern\bl\f
Controls\f-\fVehicles\fWith:\f6-Speed\fAutom\btic\f
Tr\bns\bxle\f-\fAWF21,\fGener\bl\fProcedures).\f
5. NOTE:\fNew\funits\fmust\fbe\fconfigured\fusing\f
th

e\fProgr\bmm\bble\fModule\fInst\bll\btion\f
Routine\fin\fthe\fWorldwide\fDi\bgnostic\fSystem\f
(WDS).\f
\f\f
Стр. 2 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G905911&gui...procarmanuals.com
http://vnx.su

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Torque Co\fverter
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Spe\bial Tool(s)
Mat

erials
Removal
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
307-300\f
G\buge\fB\br,\fShim\fSelection\f
307-300-02\f
Depth\fG\buge,\fShim\fSelection
\f
307-300-03\f
Ad\bpter\ffor\f307-300-02\f
308-095\f
Inst\bller,\fInput\fSh\bft\fBe\bring
\f
NameSpec\bf\bcat\bo\f
Autom\btic\fTr\bnsmission\fOil\fE-AWWSS-M2C924-A\f/\f4U7J-M2C924-AA 1. Refer\fto:\f Tr\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11

8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Check\fthe\fm\bting\ff\bce\fof\fthe\ftorque\fconverter\f for\fd\bm\bge.\f
\f
\f
\f
\f
\f
\f\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G905912&gui...procarmanuals.com
http://vnx.su