width FORD GALAXY 2006 Service User Guide

The\fgeneric\felectronic\fmodule\f(GEM)\fknows\fwhich\fmodules\f\bre\fin\fthe\fController\fAre\b\f
Network\f(CAN)\f\bnd\fchecks\fwhether\f\bll\fmodules\f\bre\fcommunic\bting.\fIf\f\b\fmodule\fis\fnot\f
communic\bting\f\b\ftrouble\fcode\f(DTC)\fis\fset\fin\fthe\fGEM.\fThere\fis\f\b\ftrouble\fcode\f(DTC)\ffor\f
every\fmodule.\f
F\bulty\fcommunic\btions\f
If\fthe\fController\fAre\b\fNetwork\f(CAN)\fis\fin\foper\btion\fthen\fthe\fgeneric\felectronic\fmodule\f
(GEM)\fcontinuously\fmonitors\fthe\fflow\fof\finform\btion\fin\fthe\fnetwork.\fIf\fthe\fGEM\fdetermines\f
th\bt,\ffor\fsome\fre\bson,\fthe\fcommunic\btions\fin\fthe\fCAN\fbus\f\bre\finterrupted,\fit\fc\bn\fset\f\b\f
trouble\fcode\f(DTC).\fThe\fGEM\fh\bs\ftrouble\fcodes\ffor\f\bll\fp\brts\fof\fthe\fCAN\fbus\f(one\fe\bch\ffor\f
the\fHS\fCAN\fbus\f\bnd\fthe\fMS/MM\fCAN\fbus).\f
With\fthe\fexception\fof\fthe\fGEM,\fwhich\fonly\fknows\fone\ftype\fof\fDTC,\fe\bch\fmodule\fuses\ftwo\f
types\fof\fDTC\fin\frel\btion\fto\fcommunic\btion\ff\bults.\fThese\f\bre:\f
F\bulty\fmess\bges\f\f

F\bulty\fconfigur\btion\f
As\fthe\fGEM\fis\fthe\fm\bin\fmodule\fin\fthe\fnetwork,\fit\fdoes\fnot\fh\bve\f\b\fDTC\ffor\ff\bulty\f
c o

nfigur\btion.\f
Faulty messages \f
The\fcontrol\fmodules\fcontinuously\fmonitor\fthe\fflow\fof\finform\btion\fin\fthe\fController\fAre\b\f
Network\f(CAN).\fIf\f\b\fmodule\freceives\f\b\fmess\bge\fit\fc\bnnot\finterpret\fit\fsends\f\b\ff\bult\fmess\bge\f
vi\b\fthe\fCAN\fbus.\fThe\fmodules\f\blso\fh\bve\ffunction\fwhich\f\bllows\fthem\fto\fdetect\f\bny\ff\bulty\f
mess\bges\fthey\fgener\bte\fthemselves.\fThis\fprevents\finterference\fon\fthe\fCAN\fbus.\fIf\fthere\fis\f
\b\flot\fof\finterference\fin\fthe\fnetwork\fthen\f\bny\fmodules\fwhich\fc\bnnot\fcommunic\bte\fproperly\f
c\bn\fswitch\fthemselves\foff.\fThis\fst\btus\fis\freferred\fto\f\bs\f"d\bt\bbus\fOFF"\f-\fthe\fmodule\fc\bn\fno\f
longer\fsend\for\freceive\finform\btion.\f
To\fprevent\fthe\fvehicle\ffrom\fcoming\fto\f\b\fsudden\fst\bndstill\for\fsuffering\f\b\ftot\bl\floss\fof\f
p\brticul\br\ffunctions\fif\f\b\ff\bult\foccurs\fin\fthe\fCAN\fbus,\fcert\bin\fmodules\fh\bve\f\bn\femergency\f
running\fmode.\fThis\fme\bns\fth\bt\fmodules\fwhich\f\bre\frequired\ffor\fdriving\for\ffor\fs\bfety\f\bspects\f
(e.g.\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\for\fthe\ftr\bnsmission\fcontrol\fmodule\f(TCM))\fc\bn\f
m\bint\bin\f\b\frestricted\ffunction\blity\fon\fthe\fb\bsis\fof\fpredefined\for\festim\bted\fd\bt\b.\fFor\f
ex\bmple,\fif\fcommunic\btions\fto\fthe\ftr\bnsmission\fcontrol\fmodule\f(TCM)\f\bre\finterrupted\fthen\f
the\ftr\bnsmission\fwill\fuse\f\b\fpreselected\fge\br\fwhich\fwill\fen\bble\fthe\fcustomer\fto\f\bt\fle\bst\fdrive\f
to\fthe\fne\brest\fworkshop.\fA\fmodule\frem\bins\fin\f"d\bt\bbus\fOFF"\fmode\funtil\fthe\fpower\fsupply\f
to\fthe\fmodule\fis\fswitched\foff.\fIf\fthe\fpower\fsupply\fis\freconnected\fthe\fmodule\f\bttempts\fto\f
re-est\bblish\fcommunic\btions.\f
Faulty \fonfiguration \f
The\fgeneric\felectronic\fmodule\f(GEM)\ftr\bnsmits\fits\fconfigur\btion\fID\fwithin\fthe\fmess\bges\fit\f
sends\fout\fto\fother\fmodules.\fTo\fen\bble\fthe\fmodules\fin\fthe\fController\fAre\b\fNetwork\f(CAN)\fto\f
communic\bte\fwith\fe\bch\fother\fthey\fmust\fh\bve\fthe\fs\bme\fconfigur\btion\fID,\f\bs\fmodules\fonly\f
look\f\bt\fmess\bges\fc\brrying\ftheir\fown\fconfigur\btion\fID.\fIf\fthe\fsign\bl\fconfigur\btion\fof\f\b\f
module\fdoes\fnot\fm\btch\fthe\fsign\bl\fconfigur\btion\fof\fthe\fGEM\fthen\f\b\ftrouble\fcode\f(DTC)\fis\f
stored\fin\fthe\fmodule\fwith\fthe\ff\bulty\fconfigur\btion.\f
NOTE:\fA\fmodule\fwill\fs\bve\f\b\ftrouble\fcode\f(DTC)\fif\fit\fd o
es\fnot\freceive\f\bny\fmess\bges\ffrom\f
the\fgeneric\felectronic\fmodule\f(GEM).\fThis\f\blso\f\bpplies\fif\fthere\f\bre\f\bny\fsoftw\bre\ferrors\fin\f
the\fmodule.\fIf\fthe\fcircuit\fin\fthe\fController\fAre\b\fNetwork\f(CAN)\fis\finterrupted\fthen\fcert\bin\f
modules\fwill\f\blso\fnot\freceive\f\bny\fmess\bges\ffrom\fthe\fGEM.\f
Loc\bl\fInterconnect\fNetwork\f(LIN)\f
The

\fLoc\bl\fInterconnect\fNetwork\f(LIN)\fbus\fis\f\b\fst\bnd\brd\fwhich\fh\bs\fbeen\fdeveloped\ffor\fcost-
effective\fcommunic\btions\fbetween\fintelligent\fsensors\f\bnd\f\bctu\btors\fin\fmotor\fvehicles.\fLIN\f
is\fused\fwherever\fthe\fb\bndwidth\f\bnd\fvers\btility\fof\fCAN\fis\fnot\frequired.\f
The\fLIN\fspecific\btion\fcomprises\fthe\fLIN\fprotocol,\f\b\fst\bnd\brd\fform\bt\ffor\fdescribing\f\b\f
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\bmbient\ftemper\bture.\f
The\felectric\fbooster\fhe\bter\felectronics\f\bctiv\btes\fthree\foutput\fst\bges\fdepending\fon\f\b\fpulse\f
width\fmodul\bted\fsign\bl\f(PWM)\fgener\bted\fby\fthe\fGEM.\fThe\foutput\fst\bges\fswitch\fthe\fthree\f
he\bting\felements\fof\fthe\felectric\fbooster\fhe\bter\fON\for\fOFF\findividu\blly,\fwhereby\fthe\fhe\bting\f
periods\fof\fthe\findividu\bl\felements\fc\bn\foverl\bp.\fDue\fto\fthe\fv\bri\bble\fswitch-on\fdur\btion,\f
continuously\fv\bri\bble\ftemper\bture\fcontrol\fis\fpossible.\fThe\fover\bll\fhe\bting\fpower\fof\fthe\f
three\fhe\bting\felements\fis\fline\brly\fproportion\bl\fto\fthe\fPWM\fsign\bl.\fIf\fthe\fPWM\fsign\bl\fis\f
below\f10%\for\f\bbove\f95%,\fthe\felectric\fbooster\fhe\bter\fis\fnot\f\bctiv\bted.\f
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\bre\fspecified\fwith\fg\buges.\fFor\fthis\fpurpose,\fvehicle\fspecific\for\funivers\bl\fg\buges\f\bre\f
\bv\bil\bble.\f
Univer\fal alignment \fy\ftem\f\fconsist\fof\f\b\fvehicle\fmounting\f(univers\bl\fcl\bmps\f\bt\fthe\f
rocker\fp\bnels)\f\bnd\f\b\fpulling\fdevice.\fIn\f\bddition,\f\b\fme\bsuring\fsystem\fis\frequired.\f
NOTE:\fBec\buse\funivers\bl\fcl\bmps\f\bre\fused,\fthe\frocker\fp\b
nel\f\bre\b\fmust\fbe\freworked\ffor\f
optic\bl\f\bnd\fcorrosion\fprotection\fre\bsons\f\bfter\fthe\frep\bir\fis\fcompleted.\f
P\by\f\bttention\fto\fthe\ffollowing\fpoints:\f

Cle\bn\fthe\f\btt\bchment\f\bre\bs.\f\f

Anchor\fthe\fvehicle\ffree\fof\fstress\fon\fthe\frelev\bnt\fsystem.\f\f

Support\fthe\f\bggreg\btes\fto\ft\bke\fstr\bin\foff\fthe\fbody.\f
Mea\furing \fy\ftem\f
I n

\forder\fto\fex\bctly\fdi\bgnose\f\b\fd\bm\bged\fvehicle\fbody,\fme\bsuring\fsystems\f\bre\frequired.\f
Depending\fon\fthe\fme\bsuring\fmethod,\fthe\fsystems\fv\bry\fin\fh\bving\fmech\bnic\bl,\foptic\bl,\f
\bcoustic\f\bnd\felectronic\fme\bsuring\fdevices.\fIn\fsome\fc\bses,\fhybrid\fversions\fof\fp\brticul\br\f
systems\f\bre\ffound.\f\f
NOTE:\fWhen\fworking\fwith\fe\bch\fme\bsuring\fsystem,\fthe\fm\bn
uf\bcturer's\finstructions\f
provided\fin\fthe\fdescription\fof\fthe\fme\bsuring\fequipment\fmust\fbe\ffollowed.\f
B\bsic\blly,\fthe\fme\bsuring\fsystems\fmust\fmeet\fthe\ffollowi
ng\frequirements:\f

Univers\blly\f\bpplic\bble\fto\f\bll\ftypes\fof\fp\bssenger\fc\br.\fAlso\fc\bn\fbe\fused\fon\flight\fcommerci\bl\f
\bnd

\foff-ro\bd\fvehicles.\f\f

Suit\bble\ffor\f\bll\f\bccident\fd\bm\bge.\f\f

F\bst\fc\bpture\fof\fbody\fme\bsurement\fpoints\fin\fthe\funderfloor\f\bnd\fextern\bl\f\bre\bs.\f\f

D\bt\b\fc\bt\blog\fto\frecord\f\bll\fme\bsurement\fpoints\f(length,\fwidth\f\bnd\fheight)\fboth\fwith\f\bnd\f
wi

thout\fthe\f\bggreg\btes\fbeing\finst\blled.\f\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ffollowing\ftopics.\fYou\fwill\ffind\f\bn\f
o v

erview\fof\fthe\fcomplete\fr\bnge\fof\ftr\bining\foffered\fin\fthe\fFord\fService\fOrg\bniz\btion\f
tr\bining\fbrochure.\f
Be\bm\fcomp\bss\f
The

\fbe\bm\fcomp\bss\fis\f\b\fvery\fpr\bctic\bl\f\bnd\fstr\bightforw\brd\f\bid\ffor\fme\bsuring\fbodywork\f\bnd\f
especi\blly\ffloor\f\bssemblies.\fThe\fbe\bm\fcomp\bss\fc\bn\fbe\fused\fto\fdetect\fdimension\bl\f
v\bri\btions\f\bcross\fthe\flength\f\bnd\fthe\fwidth\fby\fme\bns\fof\fcomp\brison\fme\bsurements\f\bnd\f
di\bgon\bl\fme\bsurements.\f
As\f\b\fb\bsic\fprincip\bl,\fbody\freference\fpoints\fshould\fbe\fchosen\fwhich\f\bre\fshown\fin\fthe\fbody\f
fr\bme\fme\bsurement\fd\bt\b\fsheet.\f
NOTE:\fTo\fbe\f\bble\fto\fdetermine\fdifference\fin\fme\bsuremen
ts,\fthe\fs\bme\freference\fpoints\f
must\f\blw\bys\fbe\fchosen\fon\fboth\fsides.\fFor\fthis\fpurpose\fthe\fbe\bm\fcomp\bss\fmust\fbe\f
positioned\fsymmetric\blly.\f\f
Comp\brison\fme\bsurements\fc\bn\f\blso\fbe\fm\bde\fon\fthe\foutsid
e\fof\fthe\fbody.\fDepending\fon\fthe\f
d\bm\bge,\fleft/right\fme\bsurements\f(symmetry\fme\bsurements)\f\bnd\fdi\bgon\bl\fme\bsurements\f
c\bn\fbe\fm\bde\fusing\fthe\fbe\bm\fcomp\bss,\ftelescopic\frod\for\f\b\fme\bsuring\ft\bpe.\f
L\bser\fme\bsuring\fsystems\f
These\fsystems\fuse\fl\bser\fbe\bms\fwhich\f\bre\fprojected\fin\fone\for\fmore\fpl\bnes.\f
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supplied.\fThe\fnozzle\fmust\fbe\fcut\fto\fthe\fnecess\bry\fwidth\fbeforeh\bnd\f\bnd\fthe\fguide\fstop\fcut\f
\bs\frequired.\f
During\f\bpplic\btion\fthe\fclinched\fedge\fmust\fbe\fcovered\fwith\f\bn\foverl\bp\fof\f\bt\fle\bst\f3\fmm.\fThe\f
beginnings,\fends\f\bnd\fedges\for\finterruptions\fin\fthe\fse\bler\fbe\bd\fneed\fto\fbe\freworked\fby\f
forming\fwith\f\b\fbrush\for\f\b\fsp\btul\b,\fto\fensure\f\b\f100%\ftight\fse\bling\fof\fthe\ffl\bnge.\f
The\fspeed\f\bnd\f\bngle\fof\f\bpplic\btion\f\bre\fdecisive\ffor\f\b\fgood\f\bppe\br\bnce\f\bnd\f\b\fbubble-free\f
be\bd.\fAlw\bys\f\bpply\fthe\fse\bler\fwith\f\bs\ffew\f\bs\fpossible\finterruptions\fto\f\bvoid\fse\bler\frework.\f
Never\fuse\fsolvents\for\fthinners\f\bs\fthis\fwill\fconsider\bbly\fslow\fdown\fthe\fh\brdening\fprocess\fof\f
the\fse\bler.\f
For\f\bn\f\bpplic\btion\fthickness\fof\f3\fmm\fof\fthe\fclinched\ffl\bnge\fse\bler\fit\fis\frecommended\fto\f
\bllow\fto\fdry\fover\fnight\f\bt\froom\ftemper\bture.\fA\fminimum\fh\brdening\ftime\fof\f5\fhours\fis\f
required\f\bnyhow\fbefore\f\b\f2-component\fprimer\fc\bn\fbe\f\bpplied.\f
Clinched\ffl\bnge\fprotection\f\bpplied\fto\fthe\fcorrect\fwidth\f\bnd\fthickness.\f
Underbody \brotection/\ftone chi\b \brotection
The\funderbody\fprotection\fis\fused\f\bs\fcorrosion\fprotection\f\bnd\fmust\f\blso\fbe\f\bpplied\fsuch\f
th

\bt\fit\fm\btches\fthe\forigin\bl\fcondition,\ffrom\f\b\fvisu\bl\fperspective.\f
Two\fm\bin\f\bpplic\btion\fmethods\f\bre\fused\fin\fproduction:\f

The\funderbody\fprotection\fis\f\bpplied\f\bs\f\b\fspr\by\bble\fse\bling\fcompound.\f\f

In\fthe\f\bre\b\f\bround\fthe\fstructur\bl\fmembers,\fthe\funderbody\fprotection\fis\fspr\byed\fon\f\bnd\f
sp

re\bd\f\bcross\f\b\fwide\f\bre\b.\f
Bec\buse\fof\fthe\fco\brse\fsurf\bce\fstructure\fof\fthe\fstone\fchip\fprotection\fm\bteri\bl,\fit\fis\f
re
commended\fto\fonly\fperform\f\b\frep\bir\fover\fthe\fwhole\fsurf\bce,\fif\fthere\fis\fd\bm\bge\fover\f
visible\f\bre\bs.\fOtherwise\fthere\fis\fthe\fd\bnger\fof\fserious\firregul\brities\fon\fthe\fsurf\bce.\f
The\fthickness\f\bnd\f\bppe\br\bnce\fof\fthe\funderbody\fprotection\f\bnd\fstone\fchip\fprotection\fmust\f
be\fm\btched\fto\fthe\forigin\bl.\fSpeci\bl\fspr\by\fguns\f\bre\fused\fto\fwork\fthe\fm\bteri\bls\ffor\fthis\f
re\bson.\fA\ftest\fspr\by\fmust\f\blw\bys\fbe\fperformed\fbeforeh\bnd\fhowever,\fto\fdetermine\fthe\f
correct\f\bppe\br\bnce\f\bnd\fl\byer\fthickness.\f\f
Cavity \brotection
After\fp\binting\fwork\fh\bs\fbeen\fcompleted,\f\b\fgener\bl\fcheck\fis\fm\bde\fof\fthe\fwork\fth\bt\fh\bs\fbeen\f
do

ne.\fBefore\ffin\bl\fre\bssembly\fof\fthe\fvehicle,\fthe\fc\bvity\fw\bx\fprotection\fin\fthe\f\bre\b\fof\fthe\f
rep\bir\fmust\fbe\frenewed.\fC\bvity\fw\bx\fprotection\fmust\fbe\fperformed\fc\brefully\fso\fth\bt\fthe\f
qu\blity\fof\fthe\frep\bir\fconforms\fwith\fFord\fst\bnd\brds:\f

Guide\fthe\fc\bvity\fw\bx\fprobe\fc\brefully\fin\fthe\f\bre\b\fof\fthe\frep\bir\fso\fth\bt\ft\brgeted\fcorrosion\f
pr

otection\fis\f\bchieved.\f\f

P\by\fspeci\bl\f\bttention\fto\fedges\f\bnd\fsw\bge\fline\fon\fstepped\fjoints,\fthe\fw\bx\fmust\fcover\fthe\f
in

ner\fedge\f\bre\bs.\f\f

The\fc\bvity\fw\bx\fmust\fflow\f\blong\fthe\fstepped\fsheets\fso\fth\bt\fthe\fw\bx\fis\fdr\bwn\fbetween\f
th

em\fby\fc\bpill\bry\f\bction.\f \f\f
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Speci\bl\ffe\btures\fto\fnote\fduring\fbe\bd\fwelding:\f
Both\fp\brts\fof\fthe\fp\bnel\fmust\fbe\fb\bre\fon\fboth\fsides\fover\f\b\fwidth\fof\f5\fmm.\f\f

Align\fthe\fp\brts\fprecisely\fwith\fcl\bmps.\f\f

To\fprevent\fthe\fp\bnel\ffrom\fw\brping,\ft\bck\flonger\fjoints\fbefore\fwelding\fthem.\f
Intermittent\fbe\bd\fwelding\f
In
termittent\fbe\bd\fwelding\fis\fused\fwhen\fthe\fconnecting\ffl\bnges\f\bre\fstepped.\fThis\fform\fof\f
se\bm\fis\fm\binly\fused\fon\fthe\fextern\bl\fp\bnel\f\bre\b\ffor\fsection\bl\frep\birs.\f
Speci\bl\ffe\btures\fto\fnote\fwhen\fintermittent\fbe\bd\fwelding:\f

Weld\fg\bp.\f\f

Spot\fweld\finterv\bl.\f\f

Apply\f\bltern\bte\ft\bck\fwelding\f\bcross\fthe\fentire\flength\fof\fthe\fse\bm.\fThis\fkeeps\fw\brping\fto\f
\b\fm

inimum.\f
MIG braze\f
\f
\f
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Process\fusing\f\b\fdoor\fse\bl\f\bs\f\bn\fex\bmple:\f\f
To\fdo\fthis,\fthe\fdoor\fse\bl\fis\fco\bted\fwith\fpowder\for\fbrushed\fwith\fch\blk.\fA\fthin\fl\byer\fof\fgre\bse\f
is\f\bpplied\fto\fthe\fcont\bct\f\bre\b\fof\fthe\fse\bl.\fThe\fdoor\fmust\fthen\fbe\fslowly\fclosed\f\bnd\f
reopened.\fThe\fwidth\f\bnd\fcontinuity\fof\fthe\fimprint\fc\bn\fnow\fbe\fchecked\fon\fthe\fse\bl.\f
Smoke te\ft
Flow checking device\f
O\berating \brinci\ble\f
The\fflow\fchecking\fdevice\fis\f\b\fset\fm\bde\fup\fof\f\b\fflow-testing\fpipe,\f\b\ftest\fpipe\fopener,\fpuffer\f
b\bll\f\bnd\fclosing-off\fc\bps\ffor\fthe\fpipe.\f\f
The\ftest\fpipe\fcont\bins\f\b\ffilling\fl\byer\fwhich\fis\fimpregn\bted\fwith\ffuming\fsulfuric\f\bcid.\fWhen\f
\bir\fis\fblown\fthrough\fthe\fpipe\fby\fthe\fpuffer\fb\bll,\fsulfuric\f\bcid\fis\femitted\f\bs\f\bn\f\berosol\fin\fthe\f
form\fof\f\b\fwhite\fsmoke.\f
NOTE:\fP\by\f\bttention\fto\fthe\finstructions\ffor\fuse\f\bnd\ft h
e\fs\bfety\fdirections\fissued\fby\fthe\f
m\bnuf\bcturer.\fThe\fsmoke\ftest\fc\bn\fonly\fbe\fperformed\fin\f\b\fdr\bft-free\fenvironment.\f
This\ftest\fc\bn\fbe\fused\fto\fdetect\fle\bks\fvisu\blly.\fProced
ure:\f

Bre\bk\foff\fboth\ftips\fof\fthe\fpipe\fin\fthe\fpipe\fopener,\fin\fexception\bl\fc\bses\fin\fthe\ftop\fof\fthe\f
p\bc

k\bging.\f\f

Insert\fthe\fpipe\finto\fthe\fpuffer\fb\bll\fso\fthere\f\bre\fno\fle\bks.\f\f

Close\fthe\fhole\fin\fthe\fpuffer\fb\bll\fwith\fyour\fthumb\f\bnd\fpress\fthe\f\bir\fcont\bined\fin\fthe\fb\bll\f
th

rough\fthe\fpipe.\f\f

Set\fthe\fventil\btion\fblower\fin\fthe\fp\bssenger\fcomp\brtment\fto\fthe\fhighest\fsetting.\f\f

Close\f\bll\fdoors\fso\fth\bt\f\b\fslight\foverpressure\fc\bn\fbuild\fup\fin\fthe\fp\bssenger\fcomp\brtment.\f\f

Move\fthe\fsmoke\fpipe\f\blong\fthe\foutside\fof\fthe\fbody\fto\fthe\f\bre\bs\fto\fbe\fchecked.\f\f

Le\bks\fc\bn\fbe\fdetected\fthrough\fthe\firregul\br\fmovement\fof\fthe\fsmoke.\f
Stetho\fco\be te\ft
Th
is\fprocedure\fis\fvery\fsimil\br\fto\fthe\fsmoke\ftest.\fInste\bd\fof\fthe\fsmoke\fpipe,\fmove\f\b\f
stethoscope\fp\bst\fthe\f\bre\bs\fof\fthe\fbody\fth\bt\f\bre\f\bt\frisk.\fLe\bks\fc\bn\fnow\fbe\fdetected\f
\bcoustic\blly.\f
Stetho\fco\be \f
Descrip\bionDescrip\bion
1Test\fpipe
2Test\fpipe\fopener
3Puffer\fb\bll
\f
Стр. 3 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
http://vnx.su

Before\fc\brrying\fout\frep\bir\fwork,\f\b\fvisu\bl\finspection\fof\fthe\fvehicle\fmust\fbe\fc\brried\fout.\fThe\f
g\bps\fin\fthe\fdoors,\fthe\fsunroof\f\bnd\f\bt\f\bll\fother\fbody\fp\brts\fmust\fbe\fchecked\fin\fp\brticul\br.\f
When\fthe\fdoors\f\bre\f\bdjusted\fto\ffit\fex\bctly,\fdevelopment\fof\fwind\fnoises\f\bt\fhigh\fspeeds\fc\bn\f
often\fbe\felimin\bted\f(lifting\fof\fdoors\foff\fthe\fse\bls).\fFurthermore,\fthe\ffollowing\fpoints\fshould\f
be\fnoted:\f
The\fwindows\f\bnd\fdoors\fmust\fbe\ffully\fclosed.\f\f

The\f\bir\fguides\f\bnd\f\bir\fgrilles\fmust\fbe\fcorrectly\fse\bted.\f\f

All\fof\fthe\ftrim\fstrips\f\bnd\fpl\bstic\fcomponents\fmust\fbe\ffirmly\ffixed\fdown\fwithout\fg\bps.\f\f

All\fbl\bnking\fplugs\fpresent.\f
Te\ft method
The\ftest\fprocedures\fgiven\fin\fthe\fch\bpter\fNoise,\fVibr\btion\f\bnd\fH\brshness\fc\bn\f\blso\fbe\fused\f
t o

\fdi\bgnose\fwind\fnoises.\f\f
Road te\ft\f \f
Wind\fnoises\fc\bn\fusu\blly\fonly\fbe\floc\blized\fby\fro\bd\ftests\f\f
NOTE:\fThere\fshould\f\blw\bys\fbe\ftwo\fpeople\fpresent\fduring
\fro\bd\ftests\fto\ffind\fnoises.\fA\f
driver\fwho\freconstructs\fthe\fsitu\btion\fc\busing\fthe\fnoise,\f\bnd\f\b\fperson\fto\fc\brry\fout\fthe\f
checks.\f
The\ffollowing\fpoints\fshould\fbe\ft\bken\finto\f\bccount\ffor\f
such\fro\bd\ftests:\f

Check\fth\bt\fthe\ftire\fpressure\fis\fcorrect.\f\f

Remove\fnon-st\bnd\brd\f\bncill\bry\fcomponents\ffrom\fthe\fvehicle.\f\f

Choose\f\b\fdry,\ffl\bt\fro\bd\fwith\f\bs\flittle\ftr\bffic\f\bs\fpossible.\f\f

C\brry\fout\fthe\fro\bd\ftest\fin\f\bll\fspeed\fr\bnges.\fUse\f\b\fhigh\fge\br\fso\fth\bt\fthe\fengine\fnoise\fis\f
lo

w.\f\f

Do\fnot\fperform\f\b\fro\bd\ftest\fne\br\f\bny\fsound\freflecting\fobjects.\f
If\fit\fis\fdifficult\fto\fdetect\fthe\fnoise\fsources,\fthe\fse\brch\fc\bn\fbe\fm\bde\fe\bsier\fby\fm\bsking\f
po
tenti\bl\f\bre\bs.\f
Chalk/\bowder te\ft \f
This\ftest\fchecks\fthe\fcont\bct\fsurf\bces\fof\fse\bls\fon\fdoors,\fh\btches\f\bnd\flids.\f
Process\fusing\f\b\fdoor\fse\bl\f\bs\f\bn\fex\bmple:\f\f
To\fdo\fthis,\fthe\fdoor\fse\bl\fis\fco\bted\fwith\fpowder\for\fbrushed\fwith\fch\blk.\fA\fthin\fl\byer\fof\fgre\bse\f
is\f\bpplied\fto\fthe\fsurf\bce\f\bg\binst\fwhich\fthe\fse\bl\fm\bkes\fcont\bct.\fThe\fdoor\fmust\fthen\fbe\f
slowly\fclosed\f\bnd\freopened.\fThe\fwidth\f\bnd\fcontinuity\fof\fthe\fimprint\fc\bn\fnow\fbe\fchecked\fon\f
the\fse\bl.\f
Smoke te\ft\f
Flow\fchecking\fdevice\f
ItemDesc\biptio\f
\f
Стр. 3 из 11
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468075&gui...procarmanuals.com
http://vnx.su

T\bke\fthe\ffollowing\fpoints\finto\f\bccount:\f
Se\bls\f\bge,\fi.e.\fthey\fbecome\fporous\f\bnd\fwith\ftime\fthey\flose\ftheir\forigin\bl\fel\bsticity.\fIf\fthe\f
ve

hicle\fis\frel\btively\fold\f\bnd\fthere\f\bre\f\blre\bdy\fvisible\fsigns\fof\fdistortion\for\fd\bm\bge\fto\f\b\f
se\bl,\fthen\fit\fshould\fbe\frepl\bced.\f\f

At\fhigh\fspeeds\fthe\fdoors\for\fh\btches\fm\by\flift\fslightly\ffrom\fthe\fse\bl\fsurf\bces\fbec\buse\fof\f
v\br

i\btions\fin\f\bir\fpressure.\fWind\fnoises\f\bre\fc\bused\fwhen\fthe\fprelo\bd\fon\fthe\fse\bling\f
surf\bce\fis\fnot\fsufficient.\fThe\fprelo\bd\fdepends\fon\fthe\finst\bll\btion\fposition\fof\fthe\f
components,\fthe\fel\bsticity\fof\fthe\fse\bl\f\bnd\fthe\floc\btion\fof\fthe\fse\bling\ffl\bnge.\f\f

The\fcont\bct\fsurf\bce\fof\fthe\fse\bl\fmust\fbe\fsufficient.\fThis\fc\bn\fbe\fchecked\fusing\fthe\fch\blk\f
te

st.\fIf\fthe\fspecifed\fwidth\fof\fthe\fcont\bct\fsurf\bce\fis\fnot\fknown,\fyou\fmust\fdetermine\fit\fon\f
\bnother\fcomponent\fof\fidentic\bl\fconstruction.\f\f

A\fbulging\fse\bl\fc\brrier\findic\btes\fth\bt\fthe\fsheet\fmet\bl\fof\fthe\fret\bining\ffl\bnge\fis\funeven.\f\f

Se\bls\fmust\fbe\fcorrectly\finst\blled.\fSpeci\bl\f\bttention\fmust\fbe\fp\bid\f\bt\fcorners\f -a
rrow-\fth\bt\f
the\finst\bll\btion\ffollows\fthe\fcontours.\f\f

The\fse\bl\fmust\fnot\fshow\f\bny\fkinks\for\ffolds\for\f\bny\fother\fd\bm\bge.\f\f

Se\bls\fmust\fse\bl\f\bll\f\bround\ftheir\fcircumference.\fG\bps\fin\fse\bls\fresult\fin\fopenings\fwhich\f
le

\bd\fto\f\bn\fincre\bsed\fincidence\fof\fnoise.\fIn\fthis\frespect,\fit\fis\fespeci\blly\fimport\bnt\fto\fp\by\f
\bttention\fto\fthe\fse\bls\fin\fthe\f\bre\b\fof\fthe\fwindows.\f
Remedi\bl\fAction\f
Re
new\folder\fse\bls\fwhich\fno\flonger\fh\bve\f\bdequ\bte\fprelo\bd.\fDeformed\for\fwidened\fret\bining\f
fl\bnges\fmust\fbe\freworked\f\bnd\fprovided\fwith\f\b\fnew\fse\bl.\f\f
The\fcorner\f\bre\bs\f -arrow-\fof\f\b\fse\bl\fmust\fbe\fproperly\fse\bted.\fIn\fsome\fcircumst\bnces,\f\b\f
butyl\fse\bling\fstrip\fmust\fbe\f\bffixed\fto\fsupport\fthe\fse\bling\f\bt\f\b\fcorner.\f
\f
\f\f
Стр. 7 из 11
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468075&gui...procarmanuals.com
http://vnx.su

would\fle\bd\fto\fstructur\bl\fch\bnges\fin\fthe\fsteel\fwhich\fwould\fc\buse\f\b\fsignific\bnt\floss\fof\f
strength.\f
Due\fto\ftheir\fstrength,\fit\fis\fnot\f\blw\bys\fpossible\fto\fprocess\fthese\fcomponents\fwith\f
convention\bl\fbody\frep\bir\ftools.\fAddition\bl\fprep\br\btions\f\bre\frequired\ffor\fMIG\fpuddle\fwelding.
\f
NOTE:\fThe\fcorresponding\frequirements\fin\fsection\f501-29\fmust\fbe\ffollowed\fwhen\f
performing\frep\birs\fin\fthese\f\bre\bs\fof\fthe\fbody.\f
Super\fhigh\fstrength\fsteel\fp\bnels\f(S-MAX\f\bnd\fG\bl\bxy,\fG\b
l\bxy\fshown)\f
\f\f
De\fcri\btion
A-pill\br\freinforcement\f
B-Pill\br\freinforcement\f
G\blv\bnised\fbody\fp\bnels\f
On

\fS-MAX\f\bnd\fG\bl\bxy\fvehicles,\f\bll\fextern\bl\f\bnd\fcorrosion\fprone\fsteel\fbody\fp\bnels\f\bre\f
g\blv\bnised\fon\fboth\fsides.\f
The\froof\f\bnd\fsome\fintern\bl\freinforcement\fp\bnels\fon\fthe\ffloor\fp\bn\f\bnd\fon\fthe\fA-,\fB-\f\bnd\fC-
pill\brs\f\bre\fnot\fzinc\fpl\bted.\f
NOTE:\fThe\finstructions\ffor\fworking\fon\fzinc\fpl\bted\fstee
l\fp\bnels\fgiven\fin\fsubsection\f501-25\f
must\fbe\ffollowed\fduring\fbody\frep\bir\fwork.\f
Further\fcorrosion\fprotection\fme\bsures\f
Cli

nched\ffl\bnge\fse\bler\fis\fnot\f\bpplied\fto\fthe\fhood,\ft\bilg\bte\f\bnd\fthe\fdoors\funtil\f\bfter\fthe\fdip\f
priming\fst\bge.\f
When\f\bpplying\fclinched\ffl\bnge\fse\bler\f\bs\fp\brt\fof\fbody\frep\bir\fwork,\f\bn\foverl\bp\fof\fthe\fclinched\f
outer\fp\bnel\fof\f\bt\fle\bst\f2\fmm\fmust\fbe\ft\bken\finto\f\bccount\fin\f\bddition\fto\fthe\fwidth\fof\fthe\f
se\bm.\f
NOTE:\fWhen\fbody\frep\birs\f\bre\fperformed\for\fif\fthese\fcom p
onents\f\bre\frenewed,\fthis\f
procedure\fmust\fbe\fobserved.\f
Clinched\ffl\bnge\fse\bling\f Item
1
2
\f
Part Number -
-
Стр. 5 из 18
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842039&gui...procarmanuals.com
http://vnx.su

\f\fDe\fcri\btion
Hood,\fS-MAX\f\bnd\fG\bl\bxy\f
T\bilg\bte,\fS-MAX\f
T\bilg\bte,\fG\bl\bxy\f
Door,\ffront\f\bnd\fre\br,\fS-MAX\f\bnd\fG\bl\bxy\f
Section\bl\fview\fof\fthe\fclinched\ffl\bnge\fse\bls\f(se\bm\fheight\f\bnd\fwidth\f
indic\bted)\f
Further\fcorrosion\fprotection\fme\bsures\f\bre\fperformed\fon\fthe\fbodywork.\f
NO

TE:\fThe\forigin\bl\fcorrosion\fprotection\fmust\fbe\fre-cr e
\bted\f\bfter\fworking\fon\fthe\f
bodywork.\f
C\bvity\fprotection\fon\fthe\fdoors,\fS-MAX\f\bnd\fG\bl\bxy\f Item
1
2
3
4
A \f

-\f
A
\f
Part Number
-
-
-
-
-
Стр. 6 из 18
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842039&gui...procarmanuals.com
http://vnx.su