FORD GALAXY 2006 Service Repair Manual

Vehicle \byna\fic Suspension - Front
Suspension Height SensorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval and Installation
General Equip\fent
Re\foval
In

stallation
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fsuspension\fheight\fsensor\fRefer\fto:\f He\bdl\bmp\fLeveling\fFront\fSensor \f(417-
01\f

Exterior\fLighting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
1. Configure\fthe\f\bd\bptive\fd\bmping\fmodule.\f General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
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Vehicle \byna\fic Suspension - Rear
Suspension Height SensorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval and Installation
General Equip\fent
Re\foval
In

stallation
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\fre\br\fsuspension\fheight\fsensor.\fRefer\fto:\f He\bdl\bmp\fLeveling\fRe\br\fSensor \f(417-
01\f

Exterior\fLighting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
1. Configure\fthe\f\bd\bptive\fd\bmping\fmodule.\f General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
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Vehicle \byna\fic Suspension - Vehicle
Front Vertical Accelero\feterS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval and Installation
Re\foval
In

stallation 1. Remove\fthe\fwheel\f\bnd\ftire.\f
Re
fer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 2.Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Vehicle \byna\fic Suspension - Vehicle
Rear Vertical Accelero\feterS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval and Installation
Re\foval
In

stallation 1. Remove\fthe\fleft-h\bnd\flo\bdsp\bce\ftrim\fp\bnel.\f
Re
fer\fto:\f Lo\bdsp\bce\fTrim\fP\bnel\f-\fVIN\fPl\bte\fBody\f
Sty

le\fCode:\fS \f(501-05\fInterior\fTrim\f\bnd\f
Orn

\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 3\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Front Dr\bve H\flfsh\ffts - Spec\bf\bc\ft\bonsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubr\bc\fnts, Flu\bds, Se\flers \fnd Adhes\bves
C\fp\fc\bty
Torque Spec\bf\bc\ft\bons
Specifica\bions
Outer\fConst\bnt\fVelocity\fJoint\fGre\bseWSS-M1C259-A1
\fescrip\bion
\friveshaf\b Join\b Grease Fill Capaci\by
Inner (Grams)Ou\ber (Grams)
2.0L\fengine\fwith\fm\bnu\bl\ftr\bns\bxle180150
2.5L\fengine\fwith\fm\bnu\bl\ftr\bns\bxle100150
1.8L\fdiesel\fengine\fwith\fm\bnu\bl\ftr\bns\bxle180150
2.0L\fdiesel\fengine\fwith\fm\bnu\bl\ftr\bns\bxle180150
I\bemNmlb-f\blb-in
Intermedi\bte\fsh\bft\fcenter\fbe\bring\fbr\bcket\fto\fengine\fblock\fbolts\f(M8)2518-
Intermedi\bte\fsh\bft\fcenter\fbe\bring\fbr\bcket\fto\fengine\fblock\fbolts\f(M10)4835-
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Front Dr\bve H\flfsh\ffts - Front Dr\bve
H\flfsh\fftsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descr\bpt\bon \fnd Oper\ft\bon

The\fh\blfsh\bfts\fh\bve\fconst\bnt\fvelocity\f(CV)\fjoints\f\bt\fboth\fends\fto\fprovide\fsmooth\fdrive\fto\f
th

e\fro\bd\fwheels.\f\f

The\finner\fCV\fjoints\f\bre\fsliding\fjoints.\f\f

The\fouter\fCV\fjoints\f\bre\ffixed\fb\bll\fjoints.\f\f

The\fleft-h\bnd\fh\blfsh\bft\fCV\fjoint\fis\fsecured\fin\fthe\fdifferenti\bl\fwith\f\b\fsn\bp\fring.\f\f

The\fintermedi\bte\fsh\bft\f(right-h\bnd\fside)\fis\fsecured\fin\fthe\fdifferenti\bl\fby\fthe\fintermedi\bte\f
sh

\bft\fcenter\fbe\bring\f\bssembly.\f\f

The\fouter\fCV\fjoints\f\bre\f\btt\bched\fto\fthe\fwheel\fhubs.\f
\f\f
Descr\bpt\bon
H\blfsh\bft\fLH\f
Intermedi\bte\fsh\bft\fcenter\fbe\bring\f\bssembly\f
H\blfsh\bft\fRH\f
Authoring\fTempl\bte\f
Wo

rk\bng pr\bnc\bple of the h\flfsh\ffts

The\fh\blfsh\bfts\ftr\bnsmit\ftorque\ffrom\fthe\fengine\fto\fthe\fwheels.\f\f

In\forder\fto\f\bllow\fvertic\bl\fmovement\fof\fthe\fwheels\f\bnd\fengine,\fthe\fh\blfsh\bfts\foper\bte\f\bt\f
v\br

ying\flengths\f\bnd\f\bngles.\f\f

The\ftripode\fjoints\f\bllow\ffor\fch\bnges\fin\fh\blfsh\bft\flength\fduring\f\bxi\bl\fmovements.\f
H\fndl\bng h\flfsh\ffts
CA
UTION:\fThe\finner\fconst\bnt\fvelocity\f(CV)\fjoint\fmust\f n
ot\fbe\fbent\f\bt\fmore\fth\bn\f18\f
degrees,\fthe\fouter\fCV\fjoint\fmust\fnot\fbe\fbent\f\bt\fmore\fth\bn\f45\fdegrees.\f
NOTE:\fDo\fnot\fpl\bce\fthe\ftripode\fjoint\funder\ftension.\f
If\fremoving/inst\blling\f\bnd\fdis\bssembling/\bssembling\ft h
e\fh\blfsh\bfts,\fthe\ffollowing\fpoints\f
should\fbe\fobserved:\f Item
1
2
3
\f
P\frt Number -
-
-
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Check\fpolished\fsurf\bces\f\bnd\fsplines\ffor\fd\bm\bge.\f\f

Do\fnot\f\bllow\fthe\fboots\f\bnd\fthe\fcl\bmps\fto\fcome\finto\fcont\bct\fwith\fsh\brp\fedges,\fthe\fengine\f
or

\fthe\fexh\bust\fsystem.\f\f

Do\fnot\fdrop\fthe\fh\blfsh\bft\f\bs\fthis\fc\bn\fd\bm\bge\fthe\finside\fof\fthe\fCV\fjoint\fboots\fwithout\f
sh

owing\f\bny\fsigns\fof\fd\bm\bge\fon\fthe\foutside.\f\f

Do\fnot\fuse\fh\blfsh\bfts\f\bs\flevering\ftools\ffor\fthe\finst\bll\btion\fof\fother\fcomponents.\fThe\f
h\bl

fsh\bfts\fmust\f\blw\bys\fh\bng\ffreely.\f\f

The\ftripode\fjoint\fc\bn\fbe\fd\bm\bged\fby\fimp\bct\ffrom\foutside\fthe\fjoint\fhousing.\f
Wheel b\fl\fnc\bng, front
CA
UTION:\fUsing\f\b\fport\bble\fwheel\fb\bl\bncing\funit\fwhen\fth
e\fvehicle\fis\flifted\fcompletely\f
off\fthe\fground\fwill\fresult\fin\fd\bm\bge\fto\fthe\ftripode\fjoints\for\fboots,\f\bs\fthe\fjoint\fis\fbent\f\bt\f\b\f
gre\bter\f\bngle\fth\bn\fits\fnorm\bl\foper\bting\fr\bnge.\fThis\fresults\fin\foverhe\bting\fof\fthe\fjoint.\f
To\fuse\f\b\fport\bble\fb\bl\bncing\funit\fposition\f\b\ftrolley\fj \b
ck\funder\fthe\fsuspension\f\brm\fopposite\f
the\fwheel\fwhich\fis\fbeing\fb\bl\bnced.\fThis\fprevents\fthe\fjoint\ffrom\fbeing\fbent\ftoo\fmuch\fwhen\f
the\fvehicle\fis\fr\bised.\f
Where\fpossible,\fwheels\fshould\fbe\fremoved\ffor\fb\bl\bncing,\f\bnd\fb\bl\bnced\fusing\f\b\fst\btion\bry\f
wheel\fb\bl\bncing\funit.\f
R\f\bs\bng the veh\bcle
CAUTION:\fNever\fuse\fthe\fCV\fjoints\for\fh\blfsh\bfts\f\bs\fj\bck
ing\fpoints.\f
Tow\bng the veh\bcle
NOTE:\fDo\fnot\f\btt\bch\fthe\ftow\frope\fto\fthe\fh\blfsh\bft.\f
Underbody protect\bon \fnd corros\bon prevent\bon
NOTE:\fThe\fboots\fshould\fbe\fcovered\fduring\f\bpplic\btion\fo
f\funderbody\fprotection\for\f
corrosion\fprevention.\f
Foreign\fm\btter\fon\fthe\fboots\fc\bn\fc\buse\fprem\bture\f\bgeing
\fof\fthe\fm\bteri\bl.\fForeign\fm\btter\fon\f
the\fh\blfsh\bfts\fc\bn\fc\buse\fimb\bl\bnce.\f
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Front Dr\bve H\flfsh\ffts - Front H\flfsh\fft LHS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Spec\b\fl Tool(s)
Remov\fl
All\fvehicles\f
204-226\f
Remover,\fH\blfsh\bft\f
204-226-01\f
Ad\bpter\ffor\f204-266\f
204-349\f
Protector\fSet,\fB\bll\fJoint\fG\biter\f
204-605\f
Sep\br\btor,\fLower\fArm\fB\bll\fJoint
\f
204-607\f
Remover,\fB\bll\fjoint\f
204-609\f
Protection\fC\bp,\fB\bll\fJoint\fG\biter
\f
205-047\f
Slide\fH\bmmer\f
205-775\f
Protector\fH\blfsh\bft\fSe\bl\f
1. Refer\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
\f
\f
\f
\f
\f
\f
\f
\f
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Vehicles\fwith\fhigh\fintensity\fdisch\brge\fhe\bdl\bmps\f
All\fvehicles\f
3. If\fequipped.\f
4
.

\f
5. \f\f 1. Loosen\fthe\fnut\ftwo\fturns.\f
6. Special\bTool(\f):\b 204-607\f
7. Sp

ecial\bTool(\f):\b 204-605\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Vehicles\fwith\f1.8L\for\f2.0L\fengine\f
Vehicles\fwith\f2.5L\fengine\f
Inst\fll\ft\bon All\fvehicles\f
8.
Special\bTool(\f):\b 2
04-609\f
9. \f
1
0. \f
11. Special\bTool(\f):\b 205-047,\f204-226,\f204-226-01 \f
1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
i
n

st\blled.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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