FORD GALAXY 2006 Service Repair Manual

Page 2271 of 4402

21.CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
be
\fkinked\for\ftwisted.\f\f
22. \f\f 1.Torque:\b 25\fNm
\f
2. Torque:\b 48\fNm
\f
23. Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wit

h:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f(M66) \f(308-00\f
M\bnu

\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
25. Check\fthe\ftr\bnsmission\ffluid\ffill\flevel.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling\f-
\f2.5L\f
Dur\btec\f(162kW/220PS)\f-\fVI5 \f(308-03C\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fM66,\fGener\bl\fProcedures).\f
26. \f
\f\f
\f\f
\f\f
\f\f
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Page 2272 of 4402

27. \f
28. Initi\blize\fthe\fwindow\fregul\btor\fmotors.\fRefer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11\f

Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
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Page 2273 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
T\bansmissi\fn—2.2L Du\bat\f\bq-TDCi (DW)
Diesel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installati\fn
Special T\f\fl(s)
Ma

te\bials
Gene\bal Equipment
205-775\f
Protector\fH\blfsh\bft\fSe\bl
\f
303-290-03A\f
Ad\bpter\ffor\f303-290A\f
303-290-13\f
Ad\bpter\ffor\f303-290A\f
303-290A-15\f
Ad\bpter\ffür\f303-290A\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-LL9U7J-M1C273-BA
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
Retaining St\bap
Ti\be leve\b
T\bansmissi\fn jack
W\f\fden Bl\fck 1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
2. Co\bt\fthe\finput\fsh\bft\fsplines\fwith\f\b\fthin\fco\bting\fof\f gre\bse.\f
Material\b Gre\bse\fKS-LL\f(9U7J-M1C273-BA) \f
3. T

his\fstep\fis\fonly\frequired\fwhen\frepl\bcing\fthe\f
\f
\f
\f
\f
\f
\f
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Page 2274 of 4402

tr\bnsmission.\f
Tor\fue\b 32\fNm
\f
4. General E\fuipment\b Tr\bnsmission\fj\bck\f
Gen

eral E\fuipment\b Wooden\fBlock\f
Gen

eral E\fuipment\b Ret\bining\fStr\bp\f
5. P

erform\fthis\f\bnd\fthe\ffollowing\foper\btion\f
simult\bneously.\f
Tor\fue\b 48\fNm
\f
6. Tor\fue\b 48\fNm
\f
7. Remove\fthe\ffollowing\fitems:\f General E\fuipment\b Wo
oden\fBlock\f
Gen
eral E\fuipment\b Ret\bining\fStr\bp\f
Ge n

eral E\fuipment\b Tr\bnsmission\fj\bck \f
8. To

r\fue\b \f
35\fNm
\f
60
°\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f
\f
\f\f
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Page 2275 of 4402

9.Special
Tool
(s)\b
303-
290

B\f
10.

\f
11. Lower\fthe\fvehicle.\f 12. \f\f 1.Tor\fue\b 24\fNm
\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\f
nu

t\fis\finst\blled.\f
Tor\fue\b 148\fNm
\f
13. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
14. Remove the Special Tool(s)\b 303-290B,\f303-290-
\f\f
\f
\f\f
\f\f
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Page 2276 of 4402

03A,\f303-290-13 ,\f303-290A-15 ,\f303-290B-16\f
15. T
or\fue\b 48\fNm
\f
16. Tor\fue\b 10\fNm
\f
17. \f
18. Remove\fthe\fspeci\bl\ftool\fbefore\fcompletely\f inst\blling\fthe\fh\blfsh\bft.\f
Special Tool(s)\b 205-775\f
19 .

\f\f 1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co

mponent\fis\finst\blled.\f
2. NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f
\br

e\finst\blled.\f
\f
\f\f
\f\f
\f\f
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Page 2277 of 4402

20. \f\f1.Tor\fue\b 6\fNm
\f
2. Tor\fue\b 6\fNm
\f
3. Tor\fue\b 25\fNm
\f
4. Tor\fue\b 25\fNm
\f
21. Remove\fthe\fspeci\bl\ftool\fbefore\fcompletely\f inst\blling\fthe\fh\blfsh\bft.\f
Special Tool(s)\b 205-775\f
22.

\f
23. On\fboth\fsides.\f Tor\fue\b 20\fNm
\f
24. On\fboth\fsides.\f Tor\fue\b \f
45\fNm
\f
80
°\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2278 of 4402

25. \f
26. \f\f1.Material\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\f
YS 5

J-M1C9107-AA) \f
2. NOTE:\fOnly\ftighten\fthe\fnuts\ffinger\ftight\f
\bt

\fthis\fst\bge.\f
27. \f\f 1. T

or\fue\b 24\fNm
\f
2. Tor\fue\b 24\fNm
\f
28. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\f
in

st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tor\fue\b 24\fNm
\f
29. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
p
i

pe\fis\fnot\ftwisted.\f
\f\f
\f
\f\f
\f\f
\f\f
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Page 2279 of 4402

General E\fuipment\b Tire\flever\f
Tor
\fue\b 48\fNm
\f
30. \f
31. Tor\fue\b 10\fNm
\f
32. Tor\fue\b 10\fNm
\f
33. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Body,\f
Subfr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
34. \f\f 1.Tor\fue\b 40\fNm
\f
2. Tor\fue\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Page 2280 of 4402

35. \f
36. Refer\fto:\fClutch\fSystem\fBleeding\f-\fVehicles\fWith:\f 6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fM66\f(308-00\fM\bnu\bl\f
Tr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\fGener\bl\f
Inform\btion,\fGener\bl\fProcedures).\f
37. Tor\fue\b 25\fNm
\f
38. Tor\fue\b 25\fNm
\f
39. \f
\f
\f\f
\f\f
\f
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