boot FORD GALAXY 2006 Service Repair Manual
Page 33 of 4402
Individu\bls\fsuffering\ffrom\f\bsthm\b\for\frespir\btory\f\bllergies\fshould\fnot\fwork\fwith\for\fne\br\f
these\fm\bteri\bls\f\bs\fsensitivity\fre\bctions\fc\bn\foccur.\f
Over\fexposure\fis\firrit\bting\fto\fthe\feyes\f\bnd\frespir\btory\fsystem.\fExcessive\fconcentr\btions\f
m\by\fproduce\feffects\fon\fthe\fnervous\fsystem\fincluding\fdrowsiness.\fIn\fextreme\fc\bses,\floss\fof\f
consciousness\fm\by\fresult.\fLong\fterm\fexposure\fto\fv\bpor\fconcentr\btions\fm\by\fresult\fin\f
\bdverse\fhe\blth\feffects.\f
Prolonged\fcont\bct\fwith\fthe\fskin\fm\by\fh\bve\f\b\fdef\btting\feffect\fwhich\fm\by\fle\bd\fto\fskin\f
irrit\btion\f\bnd\fin\fsome\fc\bses,\fderm\btitis.\f
Spl\bshes\fentering\fthe\feye\fwill\fc\buse\fdiscomfort\f\bnd\fpossible\fd\bm\bge.\f
Any\fspr\bying\fshould\fprefer\bbly\fbe\fc\brried\fout\fin\fexh\bust\fventil\bted\fbooths,\fremoving\f
v\bpors\f\bnd\fspr\by\fdroplets\ffrom\fthe\fbre\bthing\fzone.\f
We\br\f\bppropri\bte\fgloves,\feye\f\bnd\frespir\btory\fprotection.\f
An\fifreeze
See\f\blso\fFire,\fSolvents.\f
For\fex\bmple\fisoprop\bnol,\fethylene\fglycol,\fmeth\bnol.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble,\fcombustible.\f
Used\fin\fvehicle\fcool\bnt\fsystems,\fbr\bke\f\bir\fpressure\fsystems,\fscreenw\bsh\fsolutions.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fEngine\fCooling\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f
(1 0
0-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Asbes\fos
See\f\blso\fW\brning\fSymbols\fon\fVehicles\f\bt\fthe\fend\fof\fthis\fsubsection.\f
Bre\bthing\f\bsbestos\fdust\fm\by\fc\buse\flung\fd\bm\bge\for,\fin\fsome\fc\bses,\fc\bncer.\f
Used\fin\fbr\bke\f\bnd\fclutch\flinings,\ftr\bnsmission\fbr\bke\fb\bnds\f\bnd\fg\bskets.\f
The\fuse\fof\fdrum\fcle\bning\funits,\fv\bcuum\fcle\bning\for\fd\bmp\fwiping\fis\fpreferred.\f
Asbestos\fdust\fw\bste\fshould\fbe\fd\bmpened,\fpl\bced\fin\f\b\fse\bled\fcont\biner\f\bnd\fm\brked\ffor\fs\bfe\f
dispos\bl.\fIf\f\bny\fcutting\for\fdrilling\fis\f\bttempted\fon\fm\bteri\bls\fcont\bining\f\bsbestos\fthe\fitem\f
should\fbe\fd\bmpened\f\bnd\fonly\fh\bnd\ftools\for\flow\fspeed\fpower\ftools\fused.\f
Ba\f\fery Acids
See\f\blso\fAcids\f\bnd\fAlk\blis.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f B\bttery\f\bnd\fB\bttery\fCh\brging\fHe\blth\f\bnd\fS\bfety\f
Pr e
c\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
Brake and Clu\fch Linings and Pads
See\fAsbestos.\f
Brake Fluids (Polyalkylene Glycols)
See\f\blso\fFire.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Brazing
See\fWelding.\f
Chemical Ma\ferials
See\f\blso\fLeg\bl\fAspects.\f
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Page 40 of 4402
\bv\bil\bble\ffrom\fthe\frespective\fn\btion\bl\fs\bles\fcomp\bny,\f\bnd\fvi\b\finternet\fwww.msds.ford.com.\f
Used Engine Oil
Prolonged\f\bnd\frepe\bted\fcont\bct\fwith\fminer\bl\foil\fwill\fresult\fin\fthe\fremov\bl\fof\fn\btur\bl\ff\bts\f
fr
om\fthe\fskin,\fle\bding\fto\fdryness,\firrit\btion\f\bnd\fderm\btitis.\fIn\f\bddition,\fused\fengine\foil\f
cont\bins\fpotenti\blly\fh\brmful\fcont\bmin\bnts,\fwhich\fm\by\fc\buse\fskin\fc\bncer.\fAdequ\bte\fme\bns\f
of\fskin\fprotection\f\bnd\fw\bshing\ff\bcilities\fmust\fbe\fprovided.\f
Do\fnot\femploy\fused\fengine\foils\f\bs\flubric\bnts\for\ffor\f\bny\f\bpplic\btion\fwhere\f\bppreci\bble\fskin\f
cont\bct\fis\flikely\fto\foccur.\f
Environmen\fal Precau\fions
Burning\fused\fengine\foil\fin\fsm\bll\fsp\bce\fhe\bters\for\fboilers\fc\bn\fbe\frecommended\fonly\ffor\f
un
its\fof\f\bpproved\fdesign.\fIf\fin\fdoubt\fcheck\fwith\fthe\f\bppropri\bte\floc\bl\f\buthority\f\bnd\f
m\bnuf\bcturer\fof\f\bpproved\f\bppli\bnces.\f
Dispose\fof\fused\foil\f\bnd\fused\foil\ffilters\fthrough\f\buthorized\fw\bste\fdispos\bl\fcontr\bctors\for\f
licensed\fw\bste\fdispos\bl\fsites,\for\fto\fthe\fw\bste\foil\frecl\bm\btion\ftr\bde.\fIf\fin\fdoubt,\fcont\bct\fthe\f
relev\bnt\floc\bl\f\buthority\ffor\f\bdvice\fon\fdispos\bl\ff\bcilities.\f
It\fis\filleg\bl\fto\fpour\fused\foil\fon\fto\fthe\fground,\fdown\fsewers\for\fdr\bins,\for\finto\fw\btercourses.\f
Noise
Some\foper\btions\fm\by\fproduce\fhigh\fnoise\flevels,\fwhich\fcould,\fin\ftime,\fd\bm\bge\fhe\bring.\fIn\f
these\fc\bses,\fsuit\bble\fe\br\fprotection\fmust\fbe\fworn.\f
Noise \bnsula\fion Ma\ferials
See\fFo\bms,\fFibre\fInsul\btion.\f
O-Rings (Fluoroelas\fomer)
See\fViton.\f
Pain\fs
See\f\blso\fSolvents,\fChemic\bl\fM\bteri\bls.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble\f-\fobserve\fNo\fSmoking\fpolicy\f
One Pack
C\bn\fcont\bin\fh\brmful\for\ftoxic\fpigments,\fdriers\f\bnd\fother\fcomponents\f\bs\fwell\f\bs\fsolvents.\f
S p
r\bying\fshould\fbe\fc\brried\fout\fonly\fwith\f\bdequ\bte\fventil\btion.\f
Two Pack
C\bn\f\blso\fcont\bin\fh\brmful\f\bnd\ftoxic\funre\bcted\fresins\f\bnd\fresin\fh\brdening\f\bgents.\fThe\f
m\b
nuf\bcturers\finstructions\fshould\fbe\ffollowed.\fSee\f\blso\fResin-b\bsed\fAdhesives\f\bnd\f
Isocy\bn\bte\fAdhesives\f\bnd\fSe\blers\funder\fAdhesives\f\bnd\fSe\blers.\f
Spr\bying\fshould\fprefer\bbly\fbe\fc\brried\fout\fin\fexh\busted\fventil\bted\fbooths\fremoving\fv\bpor\f
\bnd\fspr\by\fmists\ffrom\fthe\fbre\bthing\fzone.\fIndividu\bls\fworking\fin\fbooths\fshould\fwe\br\f
\bppropri\bte\frespir\btory\fprotection.\fThose\fdoing\fsm\bll-sc\ble\frep\bir\fwork\fin\fthe\fopen\f
workshop\fshould\fwe\br\f\bir-fed\frespir\btors.\f
Pressurized Equipmen\f
See\fHigh\fPressure\fAir,\fLubric\btion\f\bnd\fOil\fTest\fEquipment.\f
Solder
Solders\f\bre\fmixtures\fof\fmet\bls\fsuch\fth\bt\fthe\fmelting\fpoint\fof\fthe\fmixture\fis\fbelow\fth\bt\fof\f
the\fconstituent\fmet\bls\f(norm\blly\fle\bd\f\bnd\ftin).\fSolder\f\bpplic\btion\fdoes\fnot\fnorm\blly\fgive\f
rise\fto\ftoxic\fle\bd\ffumes,\fprovided\f\b\fg\bs/\bir\ffl\bme\fis\fused.\fOxy-\bcetylene\ffl\bmes\fshould\fnot\f
be\fused,\f\bs\fthey\f\bre\fmuch\fhotter\f\bnd\fwill\fc\buse\fle\bd\ffumes\fto\fbe\fproduced.\f
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Suspensi\bn Syste\f - General Inf\br\fati\bn
- Fr\bnt T\be Adjust\fentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pr\bcedures
General Equip\fent
NOTE:\fM\bke\fsure\fth\bt\fthe\fvehicle\fis\fst\bnding\fon\f\b\flevel\fsurf\bce.\f
Wheel\f\blignment\fsystem
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
wh
eel\flock\fis\feng\bged.\f
2. Check\fthe\ftoe\fsetting\fon\fboth\fsides.\f
General \bqui\fment: Wheel\f\blignment\fsystem\f
3. \f
\f 1. Loosen\fon\fboth\fsides.\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fboot\fis\f
co
rrectly\floc\bted.\f
Rot\bte\fthe\ftie-rods\f\bn\fequ\bl\f\bmount\fin\f
ei
ther\f\b\fclockwise\for\f\b\fcounterclockwise\f
direction\fto\f\bdjust\fthe\ftoe\fsetting\fon\fboth\f
sides.\f
Torque: 90\fNm
\f
\f\f
\f\f
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Installat\fon 15.
CAUTION:\fIf\fthe\fouter\fconst\bnt\fvelocity\f
( C
V)\fjoint\fboot\fis\fd\bm\bged\f\b\fnew\fh\blfsh\bft\f
must\fbe\finst\blled.\f Torque:\b \f
45
\fNm
\f
80
°\f
St\bge\f1:\f
St\bge\f2:\f
16. Torque:\b 110\fNm\f
17. Spec\fal\bTool(s):\b 204-159\f
1. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f\f
\f\f
\f\f
\f\f
\f\f
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Check\fpolished\fsurf\bces\f\bnd\fsplines\ffor\fd\bm\bge.\f\f
Do\fnot\f\bllow\fthe\fboots\f\bnd\fthe\fcl\bmps\fto\fcome\finto\fcont\bct\fwith\fsh\brp\fedges,\fthe\fengine\f
or
\fthe\fexh\bust\fsystem.\f\f
Do\fnot\fdrop\fthe\fh\blfsh\bft\f\bs\fthis\fc\bn\fd\bm\bge\fthe\finside\fof\fthe\fCV\fjoint\fboots\fwithout\f
sh
owing\f\bny\fsigns\fof\fd\bm\bge\fon\fthe\foutside.\f\f
Do\fnot\fuse\fh\blfsh\bfts\f\bs\flevering\ftools\ffor\fthe\finst\bll\btion\fof\fother\fcomponents.\fThe\f
h\bl
fsh\bfts\fmust\f\blw\bys\fh\bng\ffreely.\f\f
The\ftripode\fjoint\fc\bn\fbe\fd\bm\bged\fby\fimp\bct\ffrom\foutside\fthe\fjoint\fhousing.\f
Wheel b\fl\fnc\bng, front
CA
UTION:\fUsing\f\b\fport\bble\fwheel\fb\bl\bncing\funit\fwhen\fth
e\fvehicle\fis\flifted\fcompletely\f
off\fthe\fground\fwill\fresult\fin\fd\bm\bge\fto\fthe\ftripode\fjoints\for\fboots,\f\bs\fthe\fjoint\fis\fbent\f\bt\f\b\f
gre\bter\f\bngle\fth\bn\fits\fnorm\bl\foper\bting\fr\bnge.\fThis\fresults\fin\foverhe\bting\fof\fthe\fjoint.\f
To\fuse\f\b\fport\bble\fb\bl\bncing\funit\fposition\f\b\ftrolley\fj \b
ck\funder\fthe\fsuspension\f\brm\fopposite\f
the\fwheel\fwhich\fis\fbeing\fb\bl\bnced.\fThis\fprevents\fthe\fjoint\ffrom\fbeing\fbent\ftoo\fmuch\fwhen\f
the\fvehicle\fis\fr\bised.\f
Where\fpossible,\fwheels\fshould\fbe\fremoved\ffor\fb\bl\bncing,\f\bnd\fb\bl\bnced\fusing\f\b\fst\btion\bry\f
wheel\fb\bl\bncing\funit.\f
R\f\bs\bng the veh\bcle
CAUTION:\fNever\fuse\fthe\fCV\fjoints\for\fh\blfsh\bfts\f\bs\fj\bck
ing\fpoints.\f
Tow\bng the veh\bcle
NOTE:\fDo\fnot\f\btt\bch\fthe\ftow\frope\fto\fthe\fh\blfsh\bft.\f
Underbody protect\bon \fnd corros\bon prevent\bon
NOTE:\fThe\fboots\fshould\fbe\fcovered\fduring\f\bpplic\btion\fo
f\funderbody\fprotection\for\f
corrosion\fprevention.\f
Foreign\fm\btter\fon\fthe\fboots\fc\bn\fc\buse\fprem\bture\f\bgeing
\fof\fthe\fm\bteri\bl.\fForeign\fm\btter\fon\f
the\fh\blfsh\bfts\fc\bn\fc\buse\fimb\bl\bnce.\f
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Page 229 of 4402
Front Dr\bve H\flfsh\ffts - Intermed\b\fte
Sh\fftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Spec\b\fl Tool(s)
M\ft
er\b\fls
Gener\fl Equ\bpment
Remov\fl
I n
st\fll\ft\bon
204-169\f
Cl\bmping\fTool,\fBoot\fRet\bining\fCl\bmp
\f
205-080\f
Inst\bller,\fDifferenti\bl\fBe\bring\f
205-310\f
Remover,\fBe\bring/Ge\br\f
303-255\f
Inst\bller,\fTiming\fCover\fSe\bl\f
NameSpec\bf\bcat\bo\f
Gre\bse\fFD-RWSS-M1C259-A1\f/\f3M5J-M1C259-AA
Hydr\bulic\fpress 1. Refer\fto:\fFront\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\bl f
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Disc\brd\fthe\fconst\bnt\fvelocity\f(CV)\fjoint\fboot.\f
3. NOTE:\fNote\fthe\fposition\fof\fthe\fcomponent\f
be
fore\fremov\bl.\f
Special\bTool(\f):\b 20
5-310\f
Gen
eral\bEquipment:\b Hydr\bulic\fpress\f
1. NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f
\f
\f
\f
\f
\f\f
\f\f
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Page 230 of 4402
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Special\bTool(\f):\b20
5-080,\f303-255\f
Gen
eral\bEquipment:\b Hydr\bulic\fpress\f
2. \f
\f Fill\fthe\fCV\fjoint\fwith\fgre\bse.\f
Mat
erial:\b Gre\bse\fFD-R\f(WSS-M1C259-A1\f/\f
3M 5
J-M1C259-AA) \f
Insert\f\b\fsm\bll\fscrewdriver\funder\fthe\fboot\f
se
\bt\fto\f\bllow\fthe\f\bir\fto\fesc\bpe.\f
Push\fon\fthe\ftripode\fhousing\fto\fstop,\fthen\f
pu
ll\fit\fb\bck\f25\fmm\f(x\f=\f95\fNm).\f
Remove\fthe\fscrewdriver.\f
3. C
AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\finner\f
co
nst\bnt\fvelocity\f(CV)\fjoint\fboot\fis\finst\blled.\f
Special\bTool(\f):\b 20
4-169\f
Tor
que:\b 21\fNm
\f
4. Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\blf
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
\f\f
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Page 231 of 4402
Front Dr\bve H\flfsh\ffts - Inner Const\fnt
Veloc\bty (CV) Jo\bnt BootS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Spec\b\fl Tool(s)
M\ft
er\b\fls
Gener\fl Equ\bpment
Remov\fl
204-169\f
Cl\bmping\fTool,\fBoot\fRet\bining\fCl\bmp\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\fBushing/Se\bl
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fFD-RWSS-M1C259-A1\f/\f3M5J-M1C259-AA
Puller 1. Refer\fto:\fFront\fH\blfsh\bft\fLH \f(205-04\fFront\fDrive\f
H\blf
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\blf
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Disc\brd\fthe\fgre\bse.\f
3. \f
4. General \bqui\fment: Puller\f
\f
\f
\f\f
\f\f
\f\f
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Page 232 of 4402
Inst\fll\ft\bon 5. \f
1.
\f
2. S\fecial Tool(s): 204-169\f
To r
que: 21\fNm
\f
3. S\fecial Tool(s): 308-046\f
4. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
i
n
st\blled.\f
5. \f\f Fill\fthe\fCV\fjoint\fwith\fgre\bse.\f
Mat
erial: Gre\bse\fFD-R\f(WSS-M1C259-A1\f/\f
3M 5
J-M1C259-AA) \f
Insert\f\b\fsm\bll\fscrewdriver\funder\fthe\fboot\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 234 of 4402
Front Dr\bve H\flfsh\ffts - Outer Const\fnt
Veloc\bty (CV) Jo\bnt BootS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Spec\b\fl Tool(s)
Remov\fl
In
st\fll\ft\bon
204-169\f
Cl\bmping\fTool,\fBoot\fRet\bining\fCl\bmp
\f
1. Remove\fthe\finner\fCV\fjoint\fboot.\f Refer\fto:\f Inner\fConst\bnt\fVelocity\f(CV)\fJoint\fBoot \f
(20
5-04\fFront\fDrive\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
1. \f\f Fill\fthe\fCV\fjoint\fwith\fgre\bse.\f
Insert\f\b\fsm\bll\fscrewdriver\funder\fthe\fboot\f
se
\bt\fto\f\bllow\fthe\f\bir\fto\fesc\bpe.\f
2. Special\bTool(\f):\b 204-169\f
Tor
que:\b 21\fNm
\f
3. Inst\bll\fthe\finner\fCV\fjoint\fboot.\f Refer\fto:\f Inner\fConst\bnt\fVelocity\f(CV)\fJoint\fBoot \f
(2 0
5-04\fFront\fDrive\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
\f
\f\f
\f\f
\f\f
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