FORD KUGA 2011 1.G Workshop Manual
Page 131 of 2057
Installation
1.
To install, reverse the removal procedure. G1072298en
2008.50 Kuga 8/2011 412-01-61
Climate Control
412-01-61
REMOVAL AND INSTALLATIONTO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 132 of 2057
( Y D S R U D W R U 2 X W O H W / L Q H
0 D W H U L D O V
6 S H F L I L F D W L R Q 1 D P H
: 6 + 0 & %
8 - 0 & $ $ & R P S U H V V R U 2 L O $ L U
& R Q G L W L R Q L Q J
5 H P R Y D O
1 2 7 ( 5 H P R Y D O V W H S V L Q W K L V S U R F H G X U H P D \
F R Q W D L Q L Q V W D O O D W L R Q G H W D L O V 5 H I H U W R $ L U & R Q G L W L R Q L Q J $ & 6 \ V W H P
5 H F R Y H U \ ( Y D F X D W L R Q D Q G & K D U J L Q J
& O L P D W H & R Q W U R O 6 \ V W H P * H Q H U D O , Q I R U P D W L R Q
* H Q H U D O 3 U R F H G X U H V
5 H I H U W R & R Z O 3 D Q H O * U L O O H ) U R Q W ( Q G
% R G \ 3 D Q H O V 5 H P R Y D O D Q G , Q V W D O O D W L R Q
(
* H Q . X J D
& O L P D W H & R Q W U R O
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
TO MODEL INDEX BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 133 of 2057
& $ 8 7 , 2 1 0 D N H V X U H W K D W D O O R S H Q L Q J V D U H V H D O H G 8 V H Q H Z E O D Q N L Q J F D S V
7 R U T X H
* H Q . X J D
& O L P D W H & R Q W U R O
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
7 R U T X H 1 P
1 P
(
(
(
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
Page 134 of 2057
(
, Q V W D O O D W L R Q
7 R L Q V W D O O U H Y H U V H W K H U H P R Y D O S U R F H G X U H
& R D W W K H 2 U L Q J V H D O V R Q W K H U H I U L J H U D Q W O L Q H V
0 D W H U L D O & R P S U H V V R U 2 L O $ L U & R Q G L W L R Q L Q J
: 6 + 0 & % 8 - 0 & $ $
U H I U L J H U D Q W R L O
* H Q . X J D
& O L P D W H & R Q W U R O
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
TO MODEL INDEX BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 135 of 2057
Evaporator Core Orifice
Special Tool(s)
412-027
Disconnect Tool, Spring Lock
Coupling (1/2" blue) 412-034
Remover/Installer, Evaporator
Core Orifice Special Tool(s)
412-034-01
Adapter for 412-034 412-035
Remover, Damaged
Evaporator Core Orifice
Materials
Specification
Name
WSH-M1C231-B /
6U7J-M1C231-AA
Compressor Oil - Air
Conditioning
Removal
NOTE: Removal steps in this procedure may
contain installation details. 1.
Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
2. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
3. G1071472en
2008.50 Kuga 8/2011 412-01-65
Climate Control
412-01-65
REMOVAL AND INSTALLATIONTO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL34001 34004 E129004 34005
Page 136 of 2057
& $ 8 7 , 2 1 0 D N H V X U H W K D W D O O R S H Q L Q J V D U H V H D O H G 8 V H Q H Z E O D Q N L Q J F D S V
6 S H F L D O 7 R R O V
7 R U T X H + R R N W K H V S H F L D O W R R O L Q W R W K H I L [ H G R U L I L F H W X E H
W X U Q L W F O R F N Z L V H D Q G U H P R Y H W K H I L [ H G R U L I L F H
W X E H
6 S H F L D O 7 R R O V
(
1 2 7 ( 7 K L V V W H S L V Q H F H V V D U \ L I W K H H Y D S R U D W R U
F R U H R U L I L F H L V E U R N H Q
* H Q . X J D
& O L P D W H & R Q W U R O
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
1 P
(
VFV9410034
412-034
TO MODEL INDEX
BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 137 of 2057
Using the special tools, remove the broken fixed
orifice tube.
Special Tool(s): 412-034, 412-035
Installation
1.
To install, reverse the removal procedure.
2. Coat the O-ring seals on the refrigerant lines.
Material: Compressor Oil - Air Conditioning
(WSH-M1C231-B / 6U7J-M1C231-AA)
refrigerant oil G1071472en
2008.50 Kuga 8/2011 412-01-67
Climate Control
412-01-67
REMOVAL AND INSTALLATIONTO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALVFV9510034412-034412-035
Page 138 of 2057
& R Q G H Q V H U W R ( Y D S R U D W R U / L Q H
6 S H F L D O 7 R R O V
' L V F R Q Q H F W 7 R R O 6 S U L Q J / R F N
& R X S O L Q J E O X H
34001
0 D W H U L D O V
6 S H F L I L F D W L R Q 1 D P H
: 6 + 0 & %
8 - 0 & $ $ & R P S U H V V R U 2 L O $ L U
& R Q G L W L R Q L Q J
5 H P R Y D O
1 2 7 ( 5 H P R Y D O V W H S V L Q W K L V S U R F H G X U H P D \
F R Q W D L Q L Q V W D O O D W L R Q G H W D L O V 5 H I H U W R $ L U & R Q G L W L R Q L Q J $ & 6 \ V W H P
5 H F R Y H U \ ( Y D F X D W L R Q D Q G & K D U J L Q J
& O L P D W H & R Q W U R O 6 \ V W H P * H Q H U D O , Q I R U P D W L R Q
* H Q H U D O 3 U R F H G X U H V
5 H I H U W R & R Z O 3 D Q H O * U L O O H ) U R Q W ( Q G
% R G \ 3 D Q H O V 5 H P R Y D O D Q G , Q V W D O O D W L R Q
(
* H Q . X J D
& O L P D W H & R Q W U R O
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
TO MODEL INDEX BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 139 of 2057
4. CAUTION: Make sure that all openings
are sealed. Use new blanking caps. Special Tool(s): 412-027
Torque: 25
Nm 5.
6. CAUTION: Make sure that all openings
are sealed. Use new blanking caps. Torque: 8 Nm
G1065547en
2008.50 Kuga 8/2011 412-01-69
Climate Control
412-01-69
REMOVAL AND INSTALLATIONTO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE101094412-027 E101071
Page 140 of 2057
, Q V W D O O D W L R Q
7 R L Q V W D O O U H Y H U V H W K H U H P R Y D O S U R F H G X U H
& R D W W K H 2 U L Q J V H D O V R Q W K H U H I U L J H U D Q W O L Q H V
0 D W H U L D O & R P S U H V V R U 2 L O $ L U & R Q G L W L R Q L Q J
: 6 + 0 & % 8 - 0 & $ $
U H I U L J H U D Q W R L O
* H Q . X J D
& O L P D W H & R Q W U R O
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
(
TO MODEL INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALBACK TO CHAPTER INDEX
TO MODEL INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALBACK TO CHAPTER INDEX