Torque FORD KUGA 2011 1.G Workshop Manual

8.Torque: 24Nm
E112607
4
9. CAUTION: Make sure that the inside of
the pipe ends are clean and free of oil
residue.
10.Torque: 17Nm
E63819
12.
13.General Equipment: Cable Ties
14.Torque: 28Nm
E66825
G1079058en2008.50 Kuga8/2011

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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
E66726
TIE0014991
1
2
3
11. CAUTION: Make sure that the inside of
the pipe ends are clean and free of oil
residue.
Torque: 4Nm
E63820
303-04B- 12
Fuel Charging and Controls - Turbocharger
—
2.5L Duratec (147kW/200PS) - VI5
303-04B- 12
REMOVAL AND INSTALLATION

15.
E66050
16.Torque: 24Nm
E112254
17. CAUTION: Make sure that the exhaust
flexible pipe is not forcibly bent.
Material: Grease KS-PS (SA-M1C9107-A /YS5J-M1C9107-AA) grease
Torque: 50
Nm
E112253
x2
18. General Equipment: Hose Clamp
Remover/Installer
Torque: 38
Nm
E66826
G1079058en2008.50 Kuga8/2011
303-04B- 13
Fuel Charging and Controls - Turbocharger
—
2.5L Duratec (147kW/200PS) - VI5
303-04B- 13
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

19.Torque: 12Nm
E66829
x2
20.Torque: 24Nm
E112772
x12
1
2
3
Installation
1.To install, reverse the removal procedure.
2. Refer to: Door Window Motor Initialization
(501-11 Glass, Frames and Mechanisms,
General Procedures).
G1079058en2008.50 Kuga8/2011
303-04B- 14
Fuel Charging and Controls - Turbocharger
—
2.5L Duratec (147kW/200PS) - VI5
303-04B- 14
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Accessory Drive Belt Tensioner(21 569 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Remove the air conditioning (A/C) compressor
belt tensioner.
Refer to: Air Conditioning (A/C) Compressor
Belt Tensioner (303-05 Accessory Drive - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
2. Remove the accessory drive belt.
Refer to: Accessory Drive Belt (303-05
Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
3. Torque: 45
Nm
E65525
Installation
1. NOTE: Make sure that the belt tensioner is
aligned to the belt tensioner bracket.
To install, reverse the removal procedure.
E65526
G544771en2008.50 Kuga8/2011
303-05- 11
Accessory Drive— 2.5L Duratec (147kW/200PS) - VI5303-05-
11
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Air Conditioning (A/C) Compressor Belt Tensioner
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Remove AC compressor belt.
Refer to: Air Conditioning (A/C) Compressor
Belt (303-05 Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
2. Torque: 45
Nm
E65527
Installation
1. NOTE: Make sure that the belt tensioner is
aligned to the belt tensioner bracket.
To install, reverse the removal procedure.
E65528
G546631en2008.50 Kuga8/2011
303-05- 14
Accessory Drive— 2.5L Duratec (147kW/200PS) - VI5303-05-
14
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Starter Motor(26 204 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
2. Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
3.
E63784
4. Torque: 10Nm
E63785
5.Torque: 12Nm
E64737
6.Torque: 50Nm
E64738
x2
Installation
1.To install, reverse the removal procedure.
2. Refer to: Door Window Motor Initialization
(501-11 Glass, Frames and Mechanisms,
General Procedures).
G962446en2008.50 Kuga8/2011
303-06- 10
Starting System— 2.5L Duratec (147kW/200PS) - VI5303-06-
10
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Spark plugs
mm
Description
0.7
Spark plug gap
Torque Specifications
lb-in
lb-ft
Nm
Item
28
Spark plug
G1268535en2008.50 Kuga8/2011
303-07- 2
Engine Ignition— 2.5L Duratec (147kW/200PS) - VI5303-07-
2
SPECIFICATIONS
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Ignition Coil-On-Plug(22 414 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
E65070
2. CAUTION: Make sure that the inside ofthe pipe ends are clean and free of oil
residue.
1. Torque: 10Nm
2. Torque: 4Nm
3. Torque: 10Nm
2
1
3
E68504
3.Torque: 10Nm
E113004
x8
4. Torque: 10Nm2.
1
22
E65075
Installation
1.To install, reverse the removal procedure.
G1165594en2008.50 Kuga8/2011
303-07- 4
Engine Ignition— 2.5L Duratec (147kW/200PS) - VI5303-07-
4
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Air Cleaner(23 174 0)
General EquipmentRetaining Strap
Trolley Jack
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1.
E106249
2.
E63329
3.
E112307
4. CAUTION: Make sure that no components catch.
General Equipment: Retaining Strap
General Equipment: Trolley Jack
Torque: 90
Nm
E112303
15 mm
G1079095en2008.50 Kuga8/2011
303-12- 6
Intake Air Distribution and Filtering
— 2.5L Duratec
(147kW/200PS) - VI5
303-12- 6
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with PCM security shield
5.Torque: 7Nm
x4x4
E92343
Vehicles without PCM security shield
6.
E93509
7.
E65856
All vehicles
8. CAUTION: Make sure that no
components catch.
E63326
11
2
Installation
1.To install, reverse the removal.
G1079095en2008.50 Kuga8/2011
303-12- 7
Intake Air Distribution and Filtering
— 2.5L Duratec
(147kW/200PS) - VI5
303-12- 7
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL