radio FORD MUSTANG 1969 Volume One Chassis

03-05-08
Steering Columns And Linkage

03-05-08

tube.
In some instances the column

will shift into proper alignment when

the toe plate attaching nuts are loos-

ened. (Alignment is acceptable if a

.010 inch feeler blade can be passed

freely, completely around the area be-

tween the outer diameter of the steer-

ing shaft and the shift tube.) if the

misalignment condition can be attrib-

uted to this area, file or ream the dash

panel holes for greater clearance. If

the alignment is maintained after the

toe plate nuts and toe plate to column

clamp bolt and nut are torqued to the

8-12 ft-lb specification, no further ad-

justment is necessary.

4.
Remove instrument panel lower

trim panel. Vehicles equipped with a

combination radio stereo tape player

will require removal of the radio and

tape player assembly in order to gain

access to the upper R.H. steering col-

umn support bracket bolt.

5.
Loosen the seven bolts at the

steering column support bracket and

brake pedal support bracket.
6. Install a 3/16 inch diameter rod

spacer in the flex coupling to assure

proper clearance between upper and

lower steering shaft.

7.
Raise the vehicle, remove the

transmission splash shield, and visual-

ly align the column to center the

steering shaft in the column. Tighten

two toe plate attaching nuts sufficient-

ly to hold the column alignment (two

persons may be required for this oper-

ation).

8. Lower the vehicle.

9. Check the clearance between the

steering column support bracket and

the instrument panel bracket. It may

be necessary to add shims (Part Num-

ber MK-3054-A .060 inch thick, or

C3AZ-3054-A, .113 inch thick) be-

tween the support bracket and the in-

strument panel bracket to prevent

movement of the column when the

support bracket bolts are tightened.

10.
Loosen the two toe plate at-

taching nuts previously tightened. Re-

check steering column alignment. In
some instances it may be necessary to

enlarge the holes in the dash panel in

order to obtain proper column align-

ment.

11.
With the column properly al-

igned, torque the four toe plate at-

taching nuts to 4-9 ft-lbs.

12.
Torque the toe plate to steering

column clamp bolt to 3-5 ft-lbs.

13.
Recheck steering shaft to shift

tube alignment. A 0.10 inch feeler

blade should pass freely, completely

around the area between the outer di-

ameter of the steering shaft and shift-

er tube.

14.
Raise the vehicle.

15.
Adjust transmission shift link-

age.

16.
Install transmission splash

shield.

17.
Lower the vehicle.

18.
Install the radio stereo tape

player if so equipped.

19.
Install instrument panel lower

trim panel.

20.
Connect the battery.

REMOVAL AND INSTALLATION

STEERING COLUMN

FORD, MERCURY, METEOR

Removal

1.
Disconnect the battery cable

from the negative post.

2.
Disconnect the turn signal switch

wires at the connector.

3.
Disconnect the neutral start

switch and back-up light switch wires

from the switches.

4.
Disconnect the transmission con-

trol rod(s) from the lever(s) at the

lower end of the column.

5.
Remove the bolt that secures the

flex coupling to the steering gear.

6. Remove the nuts that secure the

column retainer and seal at the toe

plate (Fig. 11).

7.
Ford, Meteor: Remove the two

screws that secure the lower trim

shroud to the upper trim shroud. Re-

move the two shrouds.

Mercury: Remove the two screws

that secure the lower trim shroud to

the upper trim shroud. Remove the

top shroud Disconnect the ignition

switch light bulb. Remove the ignition

and light switch bezels and spring clip

and remove the lower shroud. Discon-
nect the light switch electrical connec-

tor block.

8. Remove the two screws that se-

cure the intermediate bracket to the

column lower bracket.

9. While supporting the steering

column, remove the two nuts that se-

cure the column lower bracket to the

instrument panel. Remove the brack-

ets.

10.
Lift the steering column and

wheel from the vehicle.

Installation

1.
Position the steering column in

the vehicle. Index the block tooth on

the steering gear shaft with the corre-

sponding slot on the flex coupling. In-

stall and tighten the flex coupling-

to-steering gear attaching bolt.

2.
Place the column upper bracket

and column lower bracket in position

on the column and install but do not

tighten the four attaching nuts.

3.
Install and tighten the two nuts

that secure the column lower bracket

to the instrument panel. Make certain

the column is properly positioned rela-

tive to the flex coupling input shaft

connection.

4.
Install and tighten the screws

that secure the intermediate bracket to

the column lower bracket.
5.
Tighten the four attaching nuts

at the upper and lower brackets and

the two nuts at the upper bracket to

instrument panel. The dial pointer (if

so equipped) should be adjusted to

coincide with the selector lever.

6. Install and tighten the nuts and

bolts that secure the column retainer

and seal at the toe plate. Make sure

the steering shaft is centered in the

column before tightening the nuts.

7.
Ford, Meteor: Install and tighten

the two screws that secure the lower

trim shroud to the upper trim shroud.

Mercury: Connect the light switch

harness block. Install the ignition and

light switch bezels. Connect the igni-

tion switch light bulb. Install the top

shroud and the two screws that secure

the lower trim shroud to the upper

shroud.

8. Connect the transmission control

rod(s) to the lever(s) at the lower end

of the column.

9. Connect the neutral start switch

and back-up light switch to their re-

spective terminals.

10.
Connect the turn signal switch

wires.

11.
Connect the negative battery

cable to the battery.

12.
Check the operation of the

steering tilt mechanism if so equipped

and the switches.procarmanuals.com

03-12-06

Wheels And Tires

03-12-06

Tool-T56P-1217-A

INNER CUP

INSTALLATION
OUTER CUP

INSTALLATION

F1464-A

FIG. ^.Installing Front Wheel

Drum Bearing Cups

LUBR

F1427. A

FIG. 75—Front Wheel Hub

Lubrication

10.
All old grease should be com-

pletely cleaned from the bearings and

surrounding surfaces before repacking

them with new grease (C1AZ-

19590-B). The new lithium base grease

is not compatible with sodium base

grease which may have been present

on the bearing surfaces. Pack the

bearing cone and roller assemblies

with wheel bearing grease. A bearing

packer is desirable for this operation.

If a packer is not available, work as

much lubricant as possible between

the rollers and cages. Lubricate the

cone surfaces with grease.

11.
Place the inner bearing cone

and roller assembly in the inner cup,

Apply a light film of grease to the

lip(s) of the grease retainer and install

the new grease retainer with the rev-

erse end of the tool shown in Fig. 6.
Be sure that the retainer is properly

seated.

12.
Adjust the brake shoes as out-

lined in Group 2.

13.
Install the wheel, hub, and

drum assembly on the wheel spindle.

Keep the hub centered on the spindle

to prevent damage to the grease re-

tainer or the spindle threads.

14.
Install the outer bearing cone

and roller assembly and the flat wash-

er on the spindle, then install the ad-

justing nut (Fig. 1).

15.
Adjust the wheel bearings as

outlined in Section 2, and install a

new cotter pin. Bend the ends of the

cotter pin around the castellations of

the nut lock to prevent interference

with the radio static collector in the

grease cap. Install the grease cap.

16.
Install the hub cap or wheel

cover.

DISC BRAKES

1.
Raise the vehicle until the wheel

and tire clear the floor.

2.
Remove the wheel cover or hub

cap from the wheel.

3.
Remove the wheel and tire from

the hub and rotor.

4.
Remove 2 bolts and washers that

attach the caliper to the spindle. Re-

move the caliper from the rotor and

wire it to the underbody to prevent

damage to the brake hose.

5.
Remove the grease cap from the

hub.
Remove the cotter pin, nut lock,

adjusting nut, and flat washer from

the spindle. Remove the outer bearing

cone and roller assembly (Fig. 2).

6. Pull the hub and rotor assembly

off the wheel spindle.

7.
Remove and discard the old

grease retainer and the inner bearing

cone and roller assembly from the

hub.
8. Clean the lubricant off the inner

and outer bearing cups with solvent

and inspect the cups for scratches,

pits,
excessive wear, and other dam-

age.
If the cups are worn or damaged,

remove them with Tool T69L-1102-A

(Fig. 13).

On Lincoln Continental models, re-

move worn or damaged cups with the

tools shown in Fig. 16.

9. Thoroughly clean the inner and

outer bearing cones and rollers with

computer solvent, and dry them

thoroughly. Do not spin the bearings

dry with compressed air.

Inspect the cones and rollers for

wear or damage, and replace them if

necessary. The cone and roller assem-

blies and the bearing cups should be

replaced as a set if damage to either is

encountered.

10.
Thoroughly clean the spindle

and the inside of the hub with solvent

to remove all old lubricant.

Cover the spindle with a clean

cloth, and brush all loose dust and

dirt from the dust shield. To prevent

getting dirt on the spindle carefully re-

move the cloth from the spindle.

11.
If the inner and/or outer bear-

ing cup(s) were removed, install the

replacement cup(s) in the hub with the

tools shown in Fig. 17. Be sure to seat

the cups properly in the hub.

12.
Pack the inside of the hub with

the specified wheel bearing grease.

Add lubricant to the hub only until

the grease is flush with the inside di-

ameter of both bearing cups.

It is important that all old grease

be removed from the wheel bearings

and surrounding surfaces because the

new Lithium base grease C1AZ-

19590-B is not compatible with Sodi-

um base grease which may already be

present on the bearing surfaces.

F 1502-A

FIG. 16—Removing Front Wheel Bearing Cup—Lincoln Continentalprocarmanuals.com

03-12-07
Wheels And Tires

03-12-07

Tool - 7277- K

F 1263-A

FIG. 17—Installing Front Wheel Bearing Cup

13.
Pack the bearing cone and roll-

er assemblies with wheel bearing

grease. A bearing packer is desirable

for this operation. If a packer is not

available, work as much lubricant as

possible between the rollers and cages.

Lubricate the cone surfaces with

grease.

14.
Place the inner bearing cone

and roller assembly in the inner cup.

Apply a light film of grease to the lips

of the grease retainer and install the

new grease retainer with the tool

shown in Fig. 18. Be sure the retainer

is properly seated.

15.
Install the hub and rotor as-

sembly on the wheel spindle. Keep the

hub centered on the spindle to prevent

damage to the grease retainer or the

spindle threads.

16.
Install the outer bearing cone

and roller assembly and the flat wash-

er on the spindle, then install the ad-

justing nut.

17.
Adjust the wheel bearings as

outlined in Section 2, and install a

new cotter pin. Bend the ends of the

cotter pin around the castellations of

the nut lock to prevent interference

with the radio static collector in the

grease cap. Install the grease cap.

18.
Install the caliper to the spindle

and torque the attaching bolts to spe-

cifications as detailed in Group 2.

19.
Install the wheel and tire on the

hub.

20.
Install the hub cap or wheel

cover.

21.
Before driving the vehicle,

pump the brake pedal several times to

obtain normal brake lining to rotor

clearance and restore normal brake

pedal travel.
FRONT HUB AND DRUM

ASSEMBLY REPLACEMENT

When the hub and drum assembly

is replaced, new bearings and a grease

retainer must be installed in the new

assembly. The new grease retainer

should be soaked in light engine oil at

least 30 minutes before installation.

1.
Raise the vehicle until the wheel

and tire clears the floor. Pry off the

hub cap or wheel cover, and remove

the wheel and tire from the hub and

drum assembly.

2.
Remove the grease cap from the

hub.
Remove the cotter pin, nut lock

adjusting nut, and flat washer from

the spindle. Remove the outer bearing

cone and roller assembly (Fig. 1).

3.
Pull the hub and drum assembly

off the wheel spindle.

4.
Remuve the grease retainer and

the inner bearing cone and roller as-

sembly from the hub with Tool

1175AE.

5.
Remove the protective coating

from the new hub and drum with car-

buretor degreaser.

6. Pack the inside of the hub with

specified wheel bearing grease. Add

lubricant to the hub only until the

grease is flush with the inside diame-

ter of both bearing cups (Fig. 15).

7.
All old grease should be com-

pletely cleaned from the bearings be-

fore repacking them with new grease.

Pack the bearing cone and roller

assemblies with wheel bearing grease.

A bearing packer is desirable for this

operation. If a packer is not available,

work as much lubricant as possible

between the rollers and cages. Lubri-

cate the cone surfaces with grease.
8. Place the inner bearing cone and

roller assembly in the inner cup, and

install the new grease retainer with the

reverse end of the tool shown in Fig.

6. Be sure that the retainer is properly

seated.

9. Adjust the brake shoes as out-

lined in Group 2.

10.
Install the new hub and drum

assembly on the wheel spindle. Keep

the hub centered on the spindle to pre-

vent damage to the grease retainer.

11.
Install the outer bearing cone

and roller assembly and the flat wash-

er on the spindle; then, install the ad-

justing nut (Fig. 1).

12.
Position the wheel and tire on

the new hub and drum assembly. In-

stall the wheel hub nuts and tighten

them alternately in order to draw the

wheel evenly against the hub and

drum.

13.
Adjust the wheel bearings as

outlined in Section 2, and install a

new cotter pin. Bend the ends of the

cotter pin around the castellations of

the nut lock to prevent interference

with the radio static collector in the

grease cap. Install the grease cap.

14.
Install the hub cap or wheel

cover.

FRONT HUB AND ROTOR

ASSEMBLY REPLACEMENT

When the hub and rotor assembly is

replaced, new bearings and a grease

retainer must be installed in the new

assembly.

1.
Raise the vehicle until the wheel

and tire clear the floor. Pry off the

hub cap or wheel cover, and remove

the wheel and tire from the hub and

rotor assembly.

2.
Remove 2 bolts and washers that

attach the caliper to the spindle. Re-

move the caliper from the rotor and

wire it to the underbody to prevent

damage to the brake hose.

3.
Remove the grease cap from the

hub.
Remove the cotter pin, nut lock,

adjusting nut, and flat washer from

the spindle; then, remove the outer

bearing cone and roller assembly,

(Fig. 2).

4.
Pull the hub and rotor off the

spindle.

5.
Remove the protective coating

from the new hub and rotor with car-

buretor degreaser.

6. Grease and install the inner

bearing cone and roller assembly in

the inner bearing cup. Apply a light

film of grease on the grease retainerprocarmanuals.com

03-12-08

Wheels And Tires

03-12-08

Tool -
7
775 - AH

F1443-A

FIG.
18
— Installing Grease

Retainer
and install the grease retainer.

7.
Install the new hub and rotor as-

sembly to the wheel spindle. Keep the

hub centered on the spindle to prevent

damage to the grease retainer.

8. Install the outer bearing cone

and roller assembly and the flat wash-

er on the spindle; then, install the ad-

justing nut.

9. Install the caliper to the spindle

and tighten the attaching bolts to spe-

cifications as detailed in Group 2.

10.
Position the wheel and tire on

the new hub and rotor. Install the

wheel hub nuts and tighten them alter-

nately in order to draw the wheel

evenly against the hub and rotor.

11.
Adjust the wheel bearings as

outlined in Section 2, and install a

new cotter pin. Bend the ends of the

cotter pin around the castellations of

the nut lock to prevent interference

with the radio static collector in the

grease cap. Install the grease cap.

12.
Install the hub cap or wheel

cover.

13.
Before driving the vehicle,

pump the brake pedal several times to

obtain normal brake lining to rotor

clearance and restore normal brake

pedal travel.
LIFE GUARD

TIRE REPAIRS

REPAIR OF OUTER TIRE

Outside Repairs

All outside repairs are made in the

same manner as on conventional tube-

less tires.

Inside Repairs

1.
Remove the anti-friction treat-

ment on the inside of the tire with

rubber solvent.

2.
Buff the inside area of the tire.

3.
Apply a hot cure patch only.

REPAIR OF AIR

CONTAINER

Air containers are repaired in the

same manner as conventional inner

tubes.

REPAIR OF LIFE GUARD

A damaged life guard that may

pinch the air container should be re-

place. No repairs are required for

small punctures in the life guard.procarmanuals.com