FORD MUSTANG 2003 Workshop Manual

21. Rotate the belt tensioner and remove the accessory drive belt.
22. Remove the power steering reservoir bracket as an assembly.
1. Disconnect the supply line from the pump.
2. Remove the three bolts and reservoir.
23. Remove the upper generator support bracket.
24. Remove the bolts and the generator. Klj . 8 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

25. Remove the water outlet connector.
26. Remove the water thermostat and O-
ring.
27. Remove the bolts in the sequence shown, and remove the intake manifold.
28. Remove the intake manifold gaskets. Klj . 9 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

29.
CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other
means to clean sealing surfaces. These tools cause scratches and gouges which make
leak paths.
Remove the water bypass tube. 1. Remove the nut.
2. Remove the water bypass tube.
30. NOTE: RH shown, LH similar.
Remove the RH and the LH engine mount. Klj . 10 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

31.
NOTE: One side shown, other side similar.
Using a suitable container, drain coolant from the engine block. zInstall the drain plugs when finished.
32. Remove the four bolts and the power steering pump.
33. Remove the compressor. 1. Remove the bolts.
2. Remove the compressor. Klj . 11 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

34. Remove the oil filter adapter.
1. Remove the oil bypass filter.
2. Remove the bolts.
3. Remove the oil filter adapter.
4. Clean and inspect the sealing surfaces.
35. Remove the LH exhaust manifold. 1. Remove the exhaust manifold nuts.
2. Remove the exhaust manifold.
3. Remove the exhaust manifold gasket and discard.
36. Disconnect the exhaust recirculation (EGR) tube (9D477) at the exhaust manifold. Klj . 12 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

37. Remove the RH exhaust manifold.
1. Remove the exhaust manifold nuts.
2. Remove the exhaust manifold.
3. Remove the exhaust manifold gasket and discard.
38. Clean and inspect the exhaust manifolds. For additional information, refer to Section 303 - 00 .
39. Remove the oil level indicator tube bolt.
40. Remove the bolt and the oil level indicator tube. Klj . 13 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

41. Remove valve cover.
zRemove the fasteners.
z Remove the valve cover.
42. Remove valve cover. zRemove the fasteners.
z Remove the valve cover. Klj . 14 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

43.
NOTE: Use compressed air to remove any foreign material from the spark plug well before
removing the spark plugs (12405).
NOTE: One spark plug is shown; others are similar.
Remove the spark plugs.
44. NOTE: Rotate the camshaft to the base circle of the camshaft lobe before removing followers.
Keep roller followers in order when removing.
Use special tool to compress the valve springs (6513) and remove the 16 camshaft roller
followers.
zRotate the camshaft and the crankshaft as necessary.
45. Remove the crankshaft pulley bolt.
46. Using the special tool, remove the crankshaft pulley. Klj . 15 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

47. Remove the water pump pulley.
1. Remove the water pump pulley bolts.
2. Remove the water pump pulley.
48. Remove the bolts and belt idler pulleys.
49. NOTE: The gasket can be reused if not damaged.
Remove the oil pan. zRemove the bolts.
z Remove the oil pan. Klj . 16 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

50. Using the special tool, remove the front cover seal.
51. Remove the bolts, the studs, and the engine front cover.
zDiscard the gaskets. Clean and inspect the sealing surfaces.
CAUTION: Since the engine is not free- wheeling, if the crankshaft or the camshafts are
moved in any manner during removal and installation, the crankshaft and the camshafts must
be re- synchronized. 52. Remove the crankshaft sensor ring from the crankshaft. Klj . 17 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...