brake FORD MUSTANG 2003 Workshop Manual

10. Inspect the front disc brake anchor plate assembly.
zCheck the guide pin boots for damage.
z Check the guide pins for binding and damage.
z Worn or damaged pins should be installed new.
Installation 1. CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the
pad lining material. Do not install contaminated pads.
NOTE: Install all hardware supplied with pad kits.
Install the pads. 1. Install the new pad slippers.
2. Install the pads. Klj . 4 ba
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4.
CAUTION: Use care not to damage the bleeder screw or front brake disc shield.
Install the disc brake caliper. 1. Hold the guide pins stationary.
2. Install the caliper bolts.
5. Install the wheel and tire assembly. For additional information, refer to Section 204 - 04 .
6. Lower the vehicle.
7. Fill the brake master cylinder reservoir with clean High Performance DOT 3 Brake Fluid C6AZ- 19542- AB or equivalent DOT 3 fluid meeting Ford specification ESA- M6C25-A. Install brake
master cylinder filler cap.
8. Inspect brake operation. Klj . 6 ba
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REMOVAL AND INSTALLATION
Brake Pads —
Cobra
Removal 1. Remove brake fluid in the master cylinder reservoir until the reservoir is half full.
2. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
3. Remove the tire and wheel assembly. For additional information, refer to Section 204 - 04 .
4. CAUTION: Install new pads if worn to or past the specified thickness above the
metal backing plate or rivets. Install new pads in complete axle sets.
Inspect the pads for wear and contamination.
5. Remove the caliper locating pin E- clip.
6. Remove the caliper locating pin.
SECTION 206-
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7. Remove the caliper.
8. Remove the brake pads.
9. Measure the brake disc thickness.
zInstall a new brake disc if not within specification. Klj . 2 ba
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10. Inspect the disc brake caliper.
zIf leaks or damaged boots are found, disassembly is required. For additional information,
refer to Caliper in this section.
11. NOTE: Use a wood block or used pad to protect pistons and boots. Compress the caliper pistons (2196). Klj . 3 ba
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REMOVAL AND INSTALLATION
Caliper
Removal
1. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
2. Remove the wheel and tire assembly. For additional information, refer to Section 204 - 04 .
3. WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact
with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes
with running water for 15 minutes, get medical attention if irritation persists. If taken
internally, drink water and induce vomiting. Get medical attention immediately.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is
spilled onto a painted or plastic surface, wash it with water immediately.
Disconnect the front brake hose (2078). 1. Remove the front brake flow bolt.
2. Disconnect the front brake hose.
3. Remove and discard the copper washers. Plug the front brake hose.
4. Remove the caliper bolts. 1. Hold the guide pins stationary.
2. Remove the caliper bolts.
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5. Lift the caliper off the anchor plate (2B292).
6. Inspect the disc brake caliper.
zIf leaks or damaged boots are found, disassembly is required. For additional information,
refer to Caliper in this section.
Installation 1. Make sure the anti- rattle spring is correctly positioned in the caliper. Klj . 2 ba
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2.
CAUTION: Make sure guide pin boots are correctly seated or damage to guide pins
can occur.
Install the disc brake caliper. 1. Hold the guide pins stationary.
2. Install the caliper bolts.
3. NOTE: Use new copper washers.
Install the front brake hose. Klj . 3 ba
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4. Bleed the caliper. For additional information, refer to
Section 206 - 00 .
5. Install the wheel and tire assembly. For additional information, refer to Section 204 - 04 .
6. Fill the brake master cylinder reservoir (2K478) with clean High Performance DOT 3 Brake Fluid C6AZ- 19542- AB or equivalent DOT 3 fluid meeting Ford specification ESA-M6C25- A. Install
brake master cylinder filler cap (2162).
7. Check the brake system operation. Klj . 4 ba
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REMOVAL AND INSTALLATION
Brake Caliper —
Cobra
Removal 1. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
2. Remove the tire and wheel assembly. For additional information, refer to Section 204 - 04 .
3. Remove the caliper locating pin E- clip.
4. Remove the caliper locating pin.
5. Remove the front brake flow bolt. 6. Remove the caliper. SECTION 206-
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