belt FORD MUSTANG 2003 Workshop Manual

REMOVAL AND INSTALLATION
Generator —
3.8L
Removal and Installation 1. Disconnect the battery (10655). For additional information, refer to Section 414 - 01 .
2. Relieve the accessory drive belt (8620) tension and remove the belt from the generator pulley. Leave the belt in place for reinstallation. For additional information, refer to Section 303 - 05 .
3. CAUTION: This is a new style connector that has a press- to-release tab. Pulling on
the tab could result in damage to the connector or harness.
Disconnect the generator (10300). 1. Disconnect the generator electrical connectors.
2. Remove the battery positive cable nut.
4. Remove the generator. zRemove the upper and lower generator bolts.
5. To install, reverse the removal procedure.
SECTION 414-
02: Generator and Regulator 2003 Mustang Workshop Manual Klj . 1 ba
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REMOVAL AND INSTALLATION
Generator —
4.6L 2V
Removal and Installation 1. Disconnect the battery (10655). For additional information, refer to Section 414 - 01 .
2. Relieve the accessory drive belt (8620) tension and remove the belt from the generator pulley. Leave the belt in place for reinstallation. For additional information, refer to Section 303 - 05 .
3. Remove the bolts on the upper generator bracket and remove the bracket.
4. CAUTION: This is a new style connector that has a press- to-release tab. Pulling on
the tab could result in damage to the connector or harness.
Disconnect the generator electrical connections. 1. Remove the battery positive cable nut (1) and cable.
2. Disconnect the generator electrical connector.
5. Remove the lower generator bolts and remove the generator.
SECTION 414-
02: Generator and Regulator 2003 Mustang Workshop Manual Klj . 1 ba
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REMOVAL AND INSTALLATION
Generator —
4.6L 4V
Removal and Installation 1. Disconnect the battery. For additional information, refer to Section 414 - 01 .
2. Relieve the accessory drive belt tension and remove the belt from the generator pulley.
3. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
4. Disconnect the generator electrical connections. zDisconnect the electrical connector.
z Position the cover aside, and remove the nut and battery positive cable.
5. Remove the upper and lower generator bolts.
6. Remove the generator by lifting up and pulling it forward.
7. To install, reverse the removal procedure.
SECTION 414-
02: Generator and Regulator 2003 Mustang Workshop Manual Klj . 1 ba
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B1408 Driver Power Window Up
Circuit Short to Battery GEM REFER to
Section 501 - 11 .
B1410 Driver Power Window Motor
Circuit Failure GEM REFER to
Section 501 - 11 .
B1426 Lamp Safety Belt Circuit
Short to Battery GEM REFER to
Section 413 - 01 .
B1428 Lamp Safety Belt Circuit
Failure GEM REFER to
Section 413 - 01 .
B1431 Wiper Brake/Run Relay
Circuit Failure GEM REFER to
Section 501 - 16 .
B1432 Wiper Brake/Run Relay
Circuit Short to Battery GEM REFER to
Section 501 - 16 .
B1434 Wiper Hi/Low Speed Relay
Coil Circuit Failure GEM REFER to
Section 501 - 16 .
B1436 Wiper Hi/Low Speed Relay
Coil Circuit Short to Battery GEM REFER to
Section 501 - 16 .
B1438 Wiper Mode Select Switch
Circuit Failure GEM REFER to
Section 501 - 16 .
B1441 Wiper Mode Select Switch
Circuit Short to Ground GEM REFER to
Section 501 - 16 .
B1446 Wiper Park Sense Circuit
Failure GEM REFER to
Section 501 - 16 .
B1448 Wiper Park Sense Circuit
Short to Battery GEM REFER to
Section 501 - 16 .
B1450 Wiper Wash/Delay Switch
Circuit Failure GEM REFER to
Section 501 - 16 .
B1453 Wiper Wash/Delay Switch
Circuit Short to Ground GEM REFER to
Section 501 - 16 .
B1458 Wiper Washer Pump Motor
Relay Circuit Failure GEM REFER to
Section 501 - 16 .
B1460 Wiper Washer Pump Motor
Relay Coil Circuit Short to Battery GEM REFER to
Section 501 - 16 .
B1462 Safety Belt Switch Circuit
Failure GEM REFER to
Section 413 - 09 .
B1466 Wiper Hi/Low Speed Not
Switching GEM REFER to
Section 501 - 16 .
B1473 Wiper Low Speed Circuit
Motor Failure GEM REFER to
Section 501 - 16 .
B1476 Wiper High Speed Circuit
Motor Failure GEM REFER to
Section 501 - 16 .
B1551 Decklid Release Circuit
Failure GEM REFER to
Section 501 - 14B .
B1553 Decklid Release Circuit
Short to Battery GEM REFER to
Section 501 - 14B .
B1555 Ignition Run/Start Circuit
Failure GEM REFER to
Section 211 - 05 .
B1687 Lamp Dome Input Circuit
Short to Battery GEM REFER to
Section 417 - 02 .
B2486 LF Side Repeater Lamp GEM REFER to
Section 417 - 01 . Klj . 4 ba
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DIAGNOSIS AND TESTING
Module Configuration
Principles of Operation
Some modules must be programmed as part of the repair procedure. If this procedure is not followed
the module will not function correctly and may set a number of DTCs, including B2477 or P1639, which
indicate that some necessary data has not been programmed into the module.
Modules that need programming should not be exchanged between vehicles. In most cases the
parameter values or settings are unique to that vehicle, and if not set correctly will cause concerns or
faults.
Some programmable parameters, such as belt minder on/off, can be changed from the factory setting
at the customer's request.
WDS will automatically attempt to retrieve the module configuration information from all modules, and
from a backup location in the powertrain control module (PCM) when vehicle ID is carried out. If the
module and the PCM do not contain correct information the diagnostic tool will either request "As Built"
data or display a list of items that you will need to manually configure. The diagnostic tool will program
the module based on the data you enter.
There are three different methods that are used for module programming:
zprogrammable module installation (PMI)
z calibration update
z programmable parameters
Some modules do not support all three methods.
Programmable Module Installation (PMI)
The programmable module installation (PMI) method is used when a new programmable module is
installed on the vehicle. It is no longer necessary to command the diagnostic tool to gather module
option content from the old module. The diagnostic tool automatically obtains any available module
option content information from the old module during the vehicle ID routine that runs when the
diagnostic tool is initially connected to the vehicle. It is important that you connect WDS to the vehicle
and allow it to identify the vehicle and obtain configuration data prior to removing any modules. Calibration Update SECTION 418-
01: Module Configuration 2003 Mustang Workshop Manual Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-
F224
New Generation STAR (NGS)
Tester
418- F052 or equivalent
diagnostic tool Klj . 1 ba
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Programmable Parameters Index
System Programmable Parameter Items
Warnings & Chimes Belt Minder Klj . 3 ba
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SPECIFICATIONS
SECTION 501-
05: Interior Trim and Ornamentation 2003 Mustang Workshop Manual General Specifications
Item Specification
Adhesives
Headliner Adhesive
F1VY-
19562- A WSS-
M2G355- B
Torque Specifications Description Nm lb-
ft Safety belt guide bolt 40 30
Safety belt anchor bolt 40 30
Rear seat backrest bolster bolts 11 8
Rear seat backrest bolts 11 8 Klj . 1 ba
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REMOVAL AND INSTALLATION
Trim Panel —
Quarter, Convertible
Removal and Installation 1. Lower the convertible top to the full down position.
2. Remove the rear seat cushion.
3. Remove the two bolts and the rear seat backrest.
4. Remove the scuff plate.
5. Using the special tool, remove the front safety belt anchor bolt.
SECTION 501-
05: Interior Trim and Ornamentation 2003 Mustang Workshop Manual Special Tool(s)
Safety Belt Bolt Bit
501-
010 (T77L-2100- A) Klj . 1 ba
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REMOVAL AND INSTALLATION
Trim Panel —
Upper Quarter
Removal and Installation 1. Remove the rear seat cushion.
2. Using the special tool, remove the rear safety belt anchor bolt.
3. Remove the screw and the coat hook. 4. Open the front safety belt guide bolt cover. SECTION 501-
05: Interior Trim and Ornamentation 2003 Mustang Workshop Manual Special Tool(s)
Safety Belt Bolt Bit
501-
010 (T77L-2100- A) Klj . 1 ba
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5. Using the special tool, remove the front safety belt guide bolt.
6. Remove the upper quarter trim panel.
7. To install, reverse the removal procedure. Klj . 2 ba
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