FORD MUSTANG 2003 Workshop Manual

Page 2181 of 4378

11. Remove the EVAP canister from the canister bracket.
12. To install, reverse the removal procedure.
zCarry out a leak test. For additional information, refer to Evaporative Emission System Leak Test in this section.
z Carry out the evaporative emission repair verification drive cycle. For additional
information, refer to Evaporative Emission Repair Verification Drive Cycle in this section. Klj . 3 ba
32003 Mustang Workshop Manual
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Page 2182 of 4378

REMOVAL AND INSTALLATION
Evaporative Emission Canister Purge Valve
Removal and Installation
1. WARNING: The evaporative emission system contains fuel vapor and condensed
fuel vapor. Although not in large quantities, it still presents the danger of explosion or
fire. Disconnect the battery ground cable from the battery to minimize the possibility of
an electrical spark occurring, possibly causing a fire or explosion if fuel vapor or fuel
liquid is present in the area. Failure to follow these instructions may result in personal
injury.
Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
2. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
3. Remove the RH front wheel. For additional information, refer to Section 204 - 04 .
4. Remove the right front splash shield. 1. Remove the three screws.
2. Remove the five pin- type retainers.
5. Disconnect the connector.
6. Disconnect the main emission vacuum control connector.
SECTION 303-
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32003 Mustang Workshop Manual
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7.
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or around any fuel- related component. Highly flammable mixtures are always
present and may be ignited. Failure to follow these instructions may result in personal
injury.
Disconnect the evaporative emission (EVAP) canister purge outlet tube.
8. Disconnect the EVAP return tube.
9. Remove the nuts and the EVAP canister purge valve. Klj . 2 ba
32003 Mustang Workshop Manual
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Page 2184 of 4378

10. To install, reverse the removal procedure.
zLeak test the system. For additional information, refer to Evaporative Emission System Leak Test in this section.
z Carry out the evaporative emission repair verification drive cycle. For additional
information, refer to Evaporative Emission Repair Verification Drive Cycle in this section. Klj . 3 ba
32003 Mustang Workshop Manual
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Page 2185 of 4378

REMOVAL AND INSTALLATION
Fuel Vapor Vent Valve
Removal and Installation
1. NOTE: The fuel vapor vent valve is repaired along with the fuel vapor control valve and the in-
line fuel tank pressure sensor as a fuel vapor control valve tube assembly.
For removal and installation of the fuel vapor vent valve, refer to Fuel Vapor Control Tube Assembly Valve in this section.
SECTION 303-
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REMOVAL AND INSTALLATION
Fuel Vapor Control Tube Assembly Valve
Removal and Installation
1. Remove the fuel tank. For additional information, refer to Section 310 - 01 .
2. Remove the retainers.
3. NOTE: The fuel vapor vent valve, fuel vapor control valve and the in- line fuel tank pressure
sensor are repaired as a fuel vapor control valve tube assembly.
NOTE: It may be necessary to lubricate the fuel vapor control valve tube assembly grommets
with ESE- M00B144- B Merpol® or equivalent to assist in the removal procedure.
Remove the fuel vapor control valve tube assembly. 1. Loosen the fuel vapor vent valve.
2. Loosen the fuel vapor control valve.
3. Remove the fuel vapor control valve tube assembly.
4. NOTE: Lubricate all O- ring seals with MERPOL® O-Ring Seal Lubricant or equivalent meeting
Ford specification ESE-M99B144- B.
NOTE: New grommets are necessary when the fuel vapor control valve tube assembly is
removed.
To install, reverse the removal procedure.
zLeak test the system. For additional information, refer to Evaporative Emission System Leak Test in this section.
z Carry out the evaporative emission repair verification drive cycle. For additional
SECTION 303-
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22003 Mustang Workshop Manual
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Page 2187 of 4378

information, refer to
Evaporative Emission Repair Verification Drive Cycle in this section. Klj . 2 ba
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Page 2188 of 4378

REMOVAL AND INSTALLATION
Fuel Tank Pressure Sensor
Removal and Installation
1. NOTE: The in-line fuel tank pressure sensor is repaired along with the fuel vapor vent valve and
the fuel vapor control valve as a fuel vapor control valve tube assembly.
For removal and installation of the fuel vapor control valve, refer to Fuel Vapor Control Tube Assembly Valve in this section.
SECTION 303-
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12003 Mustang Workshop Manual
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Page 2189 of 4378

REMOVAL AND INSTALLATION
Evaporative Emission Test Port
Removal and Installation
1. Disconnect the pin- type retainer.
2. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
3. Remove the RH front wheel. For additional information, refer to Section 204 - 04 .
4. Remove the RH front splash shield. 1. Remove the three screws.
2. Remove the five pin- type retainers.
5. Remove the evaporative emission test port by disconnecting at the EVAP canister purge outlet tube junction.
6. To install, reverse the removal procedure.
SECTION 303-
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22003 Mustang Workshop Manual
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Page 2190 of 4378

z
Leak test the system. For additional information, refer to Evaporative Emission System Leak Test in this section.
z Carry out the evaporative emission repair verification drive cycle. For additional
information, refer to Evaporative Emission Repair Verification Drive Cycle in this section. Klj . 2 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

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