ignition FORD MUSTANG 2003 Repair Manual

Page 1158 of 4378

11. Install the ignition coils.
12. Install the fuel injection supply manifold and fuel injectors as an assembly.
13. Install four studs.
14. Position the vacuum harness and connect to the climate control vacuum supply hoses. Klj . 13 ba
202003 Mustang Workshop Manual
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Page 1159 of 4378

15. Connect the ignition coils and the fuel injectors.
16. Connect the fuel charging ground wire.
17. Connect the fuel pressure sensor electrical connector and the vacuum hose.
18. Install the throttle body and adapter as an assembly. Klj . 14 ba
202003 Mustang Workshop Manual
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Page 1178 of 4378

IN-
VEHICLE REPAIR
Engine Front Cover
Removal 1. Remove the nuts and position the radio ignition interference capacitors aside.
2. Remove the valve covers. For additional information, refer to Valve Cover RH and
Valve Cover LH in this section.
3. Remove the cooling fan. For additional information, refer to Section 303 - 03A or
Section 303 -
03B .
4. Remove the accessory drive belt. For additional information, refer to Section 303 - 05 .
5. Remove bolts (1) and the water pump pulley (2).
6. Remove the nut and position the A/C muffler aside.
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Material
Item Specification
Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 Super Premium SAE 5W-20
Motor Oil
XO- 5W20- QSP or equivalent WSS-
M2C153- H Klj . 1 ba
92003 Mustang Workshop Manual
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Page 1185 of 4378

13. Position the battery cable and install the two nuts.
14. Install the crankshaft pulley. For additional information, refer to
Crankshaft Pulley in this section.
15. Install the water pump pulley and the bolts.
16. Install the cooling fan. For additional information, refer to Section 303 - 03A or
Section 303 - 03B .
17. Install the accessory drive belt. For additional information, refer to Section 303 - 05 .
18. Install the valve covers. For additional information, refer to Valve Cover RH and
Valve Cover LH in this section.
19. Position the radio ignition interference capacitors and install the nuts. Klj . 8 ba
92003 Mustang Workshop Manual
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Page 1187 of 4378

IN-
VEHICLE REPAIR
Timing Drive Components
Removal CAUTION: Since the engine is not free- wheeling, timing procedures must be followed
exactly or piston and valve damage can occur.
1. Remove the engine front cover. For additional information, refer to Engine Front Cover in this
section.
2. Remove the crankshaft sensor ring from the crankshaft. 3. Disconnect the eight ignition coil electrical connectors. SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Special Tool(s)
Compressor, Valve Spring
303-
567 (T97P-6565- AH) Holding Tool, Crankshaft
303-
448 (T93P-6303- A) Aligner, Camshaft Position
303-
557 (T96T-6256- B) Klj . 1 ba
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Page 1188 of 4378

4. Remove the bolts and the eight ignition coils.
5.
NOTE: Use compressed air to remove any foreign material from the spark plug wells before
removing the spark plugs.
Remove the spark plugs.
6. NOTE: Rotate the camshaft to the base circle of the camshaft lobe before removing the
followers. Keep the roller followers in order when removing.
Using the special tool, remove the 16 roller followers.
zRotate the crankshaft and camshaft as necessary. Klj . 2 ba
132003 Mustang Workshop Manual
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Page 1198 of 4378

19. Install the eight ignition coils and bolts.
20. Connect the eight ignition coil electrical connectors.
21. Install the crankshaft sensor ring on the crankshaft.
22. Install the engine front cover. For additional information, refer to
Engine Front Cover in this
section. Klj . 12 ba
132003 Mustang Workshop Manual
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Page 1245 of 4378

14. Disconnect the vacuum line from the fuel pressure sensor. Item Part Number Description
1 — To crankshaft position sensor
2 — To A/C compressor
3 — To radio ignition interference capacitor (2)
4 — To fuel injectors (8)
5 — To ignition coils (8)
6 — To engine coolant temperature sensor
7 — To throttle position sensor
8 — To idle air control valve
9 — To EGR vacuum regulator
10 — To differential pressure feedback EGR
11 — To fuel pressure regulator
12 — Fuel injection ground
13 — To generator
14 — To camshaft position sensor
15 — To body
16 — To heated oxygen sensor (2)
17 — Engine bulkhead connector
18 — To low coolant sensor
19 — To body
20 — To power distribution box
21 — To body Klj . 5 ba
212003 Mustang Workshop Manual
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Page 1246 of 4378

15. Remove the throttle body bolts.
16.
NOTE: The gasket is reusable if not damaged.
Remove the throttle body and adapter as an assembly. zInspect and clean the sealing surfaces.
17. Remove the ignition coils.
18. Remove the radio interference capacitors. Klj . 6 ba
212003 Mustang Workshop Manual
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Page 1279 of 4378

16. Disconnect the vacuum line to the fuel pressure sensor. Item Part Number Description
1 — To crankshaft position sensor
2 — To A/C compressor
3 — To radio ignition interference capacitor (2)
4 — To fuel injectors (8)
5 — To ignition coils (8)
6 — To engine coolant temperature sensor
7 — To throttle position sensor
8 — To idle air control valve
9 — To EGR vacuum regulator
10 — To differential pressure feedback EGR
11 — To fuel pressure regulator
12 — Fuel injection ground
13 — To generator
14 — To camshaft position sensor
15 — To body
16 — To heated oxygen sensor (2)
17 — Engine bulkhead connector
18 — To low coolant sensor
19 — To body
20 — To power distribution box
21 — To body Klj . 6 ba
242003 Mustang Workshop Manual
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