fuel cap FORD MUSTANG 2003 Workshop Manual

z
Change engine oil and install a new oil filter.
z Inspect tires for wear. Rotation recommended for optimal tire life.
184,000 Km (115,000 Miles)
zChange engine oil and install a new oil filter.
z Inspect tires for wear. Rotation recommended for optimal tire life.
192,000 Km (120,000 Miles)
zChange engine oil and install a new oil filter.
z Inspect brake pads, shoes, rotors, drums, brake lines, hoses and parking brake system.
z Inspect wheel ends for end play and noise.
z Inspect engine cooling system and hoses.
z Inspect exhaust system and heat shields.
z Inspect steering linkage, suspension and (if equipped) driveshaft and ball joints.
z Rotate tires and inspect for wear.
z Install a new engine air filter.
z Install a new fuel filter. (See ADDITIONAL INFORMATION below.)
z If equipped, install a new cabin air filter.
z Install new accessory drive belt(s) (Escort).
z Install a new PCV valve on all cars and light trucks over 6,000 Gross Vehicle Weight.
z Change automatic transmission/transaxle fluid on all vehicles equipped with AX4S, 4F50N,
4R100, 4F27E. Inspect automatic transmission fluid level using dipstick on all other vehicles, if
equipped.
z Install a new camshaft belt on all 2.0L, 4- cylinder engines (Escort, Focus, ZX2 and Escape).
z If equipped, install new climate controlled seat filters (Navigator, Lincoln LS and Aviator).
ADDITIONAL INFORMATION: Additional services for natural gas and propane vehicles include
inspecting fuel tanks, as well as draining coalescent fuel filter bowl and installing a new filter.
200,000 Km (125,000 Miles)
zChange engine oil and install a new oil filter.
z Inspect tires for wear. Rotation recommended for optimal tire life.
z Drain coalescent fuel filter and replace filter (NGV).
208,000 Km (130,000 Miles)
zChange engine oil and install a new oil filter.
z Inspect tires for wear. Rotation recommended for optimal tire life.
216,000 Km (135,000 Miles)
zChange engine oil and install a new oil filter. Klj . 8 ba
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a
Refer to the procedure in this section. Power steering reservoir bolts 10 — 89
Water outlet connector bolts 25 18 —
Camshaft cap cluster to cylinder head bolts 10 — 89
Torque converter nuts 25 18 —
Timing chain tensioner bolts 25 18 —
Transmission filler tube bolt 47 35 —
A/C compressor bolts 25 18 —
Ignition coil bolts 6 — 53
Generator brace bolts 10 — 89
Primary timing chain guide-
to-engine bolts 10 — 89
Accelerator cable bracket bolts 10 — 89
Rear seal retainer bolts 10 — 89
Pressure plate bolts 2 — 47
Spark plugs 18 13 —
Crankshaft timing bolt sensor assembly 10 — 89
Camshaft timing bolt sensor assembly 10 — 89
Fuel rail studs 10 — 89
Engine coolant sensor 15 11 —
Exhaust manifold—
stud to cylinder head 10-
13 7-10 —
Throttle body adaptor bolts
a — — —
Throttle body bolts 10 — 89
Idle air control valve 10 — 89
RFI capacitor nut 10 — 89
Generator bolts 25 18 —
Oil pan drain plug 14 10 —
Water bypass tube bracket bolt 25 18 —
Subframe bolts 115 85 —
Battery lead to generator 10 — 89
EGR vacuum regulator solenoid bracket 10 — 89
Pipe plug—
water drain 20 15 —
Screen and cover assembly to main bearing cap stud spacer 25 18 —
Wiring harness retainer nut 10 — 89
Oil pressure switch
a — — —
A/C muffler stud to cylinder head 10 — 89
EGR tube to exhaust manifold connector 50 37 — Klj . 5 ba
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9 6161 Piston ring
10 6200 Connecting rod assy.
11 6100 Piston and rod assy (8 req'd)
12 N806164 Washer
13 6256 Camshaft sprocket
14 6265 Camshaft sprocket spacer
15 6766 Oil filler cap
16 6C324 Crankcase vent connector and hose
17 6582 Valve cover
18 6B280 Camshaft bearing cap
19 6250 Camshaft
20 9H308 Idle air control valve inlet tube
21 N806155 Bolt (2 req'd)
22 9F715 Idle air control valve
23 N806154 Bolt (4 req'd)
24 9F670 Idle air control gasket
25 9E926 Throttle body
26 9E936 Throttle body gasket
27 9A589 Throttle body gasket
28 N807309 Bolt (3 req'd)
29 9728 Bracket
30 N806154 Bolt (5 req'd)
31 9D476 EGR valve gasket
32 9D460 EGR valve
33 W701625 Bolt (2 req'd)
34 N811017 Stud bolt (4 req'd)
35 9F792 Fuel injection supply manifold
36 9D477 EGR valve to exhaust manifold tube
37 9E498 Main emission vacuum control connector
38 12A522 Engine control sensor extension wire
39 N806459 Dowel (4 req'd)
40 8555 Water bypass tube
41 N646419 Dowel (2 req'd)
42 W623454 Washer (2 req'd)
43 N806040 Dowel (2 req'd)
44 N806007 Dowel (2 req'd)
45 6A636 Oil filter adapter gasket
46 6881 Oil filter adapter (manual transmission)
47 N806156 Bolt (4 req'd)
48 6714 Oil bypass filter
49 N87838 Dowel
50 Klj . 4 ba
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6754 Oil level indicator tube
51 N806155 Bolt
52 N806139 Bolt
53 6750 Oil level dipstick
54 N811363 Bolt (2 req'd)
55 18198A Engine lifting eye
56 9430 Exhaust manifold
57 9448 Exhaust manifold gasket
58 6049 Cylinder head, RH
59 12405 Spark plug
60 W701681 Stud (8 req'd)
61 W701706 Nut (8 req'd)
62 6051 Head gasket
63 N807071 Bolt
64 10153 Generator mounting bracket
65 N811011 Bolt (2 req'd)
66 8549 Water outlet connector
67 10884 Water temperature indicator sender unit
68 N808130 Bolt (9 req'd)
69 N806807 O-
ring 70 N807309 Bolt (2 req'd)
71 12A366 Coil on plug (8 req'd)
72 9F593 Fuel injector
73 8575 Water thermostat
74 9424 Intake manifold
75 N806139 Bolt
76 N806164 Washer
77 6256 Camshaft sprocket
78 6265 Camshaft sprocket spacer
79 N807352 Bolt (4 req'd)
80 6A505 Valve cover
81 6758 Crankcase ventilation tube
82 N806070 Bolt (24 req'd)
83 6B280 Camshaft bearing cap
84 N806282 Bolt (4 req'd)
85 N807173 Bolt (2 req'd)
86 N808102 Bolt
87 19A216 Belt idler pulley
88 10300 Generator
89 N804178 Nut (2 req'd)
90 19A439 Bracket
91 Klj . 5 ba
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14. Disconnect the vacuum line from the fuel pressure sensor. Item Part Number Description
1 — To crankshaft position sensor
2 — To A/C compressor
3 — To radio ignition interference capacitor (2)
4 — To fuel injectors (8)
5 — To ignition coils (8)
6 — To engine coolant temperature sensor
7 — To throttle position sensor
8 — To idle air control valve
9 — To EGR vacuum regulator
10 — To differential pressure feedback EGR
11 — To fuel pressure regulator
12 — Fuel injection ground
13 — To generator
14 — To camshaft position sensor
15 — To body
16 — To heated oxygen sensor (2)
17 — Engine bulkhead connector
18 — To low coolant sensor
19 — To body
20 — To power distribution box
21 — To body Klj . 5 ba
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16. Disconnect the vacuum line to the fuel pressure sensor. Item Part Number Description
1 — To crankshaft position sensor
2 — To A/C compressor
3 — To radio ignition interference capacitor (2)
4 — To fuel injectors (8)
5 — To ignition coils (8)
6 — To engine coolant temperature sensor
7 — To throttle position sensor
8 — To idle air control valve
9 — To EGR vacuum regulator
10 — To differential pressure feedback EGR
11 — To fuel pressure regulator
12 — Fuel injection ground
13 — To generator
14 — To camshaft position sensor
15 — To body
16 — To heated oxygen sensor (2)
17 — Engine bulkhead connector
18 — To low coolant sensor
19 — To body
20 — To power distribution box
21 — To body Klj . 6 ba
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94. Install the breather tube.
95. Install the engine control sensor wiring.
Item Part Number Description
1 — To crankshaft position sensor
2 — To A/C compressor
3 — To radio ignition interference capacitor (2)
4 — To fuel injectors (8) Klj . 33 ba
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69. Install the engine control sensor wiring.
Item Part Number Description
1 — To crankshaft position sensor
2 — To A/C compressor
3 — To radio ignition interference capacitor (2)
4 — To fuel injectors (8)
5 — To ignition coils (8)
6 — To engine coolant temperature sensor
7 — To throttle position sensor
8 — To idle air control valve
9 — To EGR vacuum regulator
10 — To differential pressure feedback EGR
11 — To fuel pressure regulator
12 — Fuel injection ground
13 — To generator
14 — To camshaft position sensor Klj . 23 ba
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12 — Coolant reservoir bottle electrical connector
13 — Radio ignition interference capacitor electrical
connector
14 — Fuel injector electrical connectors
15 — Exhaust vacuum regulator (EVR) electrical
connector
16 — Differential pressure feedback EGR electrical
connector
17 — RH ignition coil electrical connectors
18 — Ignition coil electrical connectors
19 — Throttle position (TP) sensor electrical connector
20 — Idle air control (IAC) solenoid electrical connector
21 — Voltage regulator electrical connector
22 — Engine coolant temperature (ECT) electrical
connector
23 — Generator battery electrical connector
24 — Radio ignition interference capacitor electrical
connector
25 — Crankshaft position (CKP) sensor electrical
connector
26 — Air conditioning compressor clutch electrical
connector
27 — 16 pin electrical connector Klj . 3 ba
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6. Disconnect the following connections:
zFour ignition coils
z Four fuel injectors
z Positive crankcase ventilation (PCV) hose from valve cover.
7. Disconnect the following connectors: zRH radio ignition interference capacitor
z Engine coolant temperature (ECT) sensor 8. Disconnect the 16 pin connector Klj . 2 ba
142003 Mustang Workshop Manual
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