engine FORD MUSTANG 2006 5.G Manual PDF

Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the
indicator, charging system warning light or the
temperature warning light, fluid leaks, strange odors, smoke or loss of
engine power could indicate that the emission control system is not
working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the
indicator illuminates, the OBD-II system has detected a malfunction.
Temporary malfunctions may cause your
indicator to illuminate.
Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
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These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, the
indicator should turn off—A driving cycle consists of a
cold engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your
indicator is on, refer to
the description in theWarning lights and chimessection of the
Instrument Clusterchapter. Your vehicle may not pass the I/M test with
the
indicator on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
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POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules.If adding fluid is
necessary, use only MERCON
AT F.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel to its furthest point
(until it stops) left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE/CLUTCH FLUID
Brake and clutch systems are supplied from the same reservoir.
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of your
brake system could be
compromised; seek service from
your authorized dealer immediately.
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Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and inspect the fluid level.
3. Note: There are two different manual transmissions used in this
vehicle and they have different fluid levels. For vehicles equipped with a
V6 engine the correct manual transmission fill level is at the lower edge
of the filler hole. For vehicles equipped with a V8 engine the correct
manual transmission fill level is 1/2 inch (1.3 cm) below the edge of the
filler hole.
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•Fill level for V6
•Fill level for V8
4. Add enough fluid through the filler opening to bring the fluid up to
the recommended levels.
5. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer toLubricant
specificationsin this chapter.
MOTORCRAFT PART NUMBERS
Component 4.0L V6 engine 4.6L V8 engine
Air filter element FA-1773 FA-1773
Fuel filter FG-1083 FG-1083
Battery BXT-96R BXT-96R
Battery - (with High
Electrical content)BXT-40R BXT-40R
Oil filter FL-820-S FL-820-S
PCV valve
1(non-serviceable)
Spark Plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
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For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid and
(clutch fluid if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Between MIN
and MAX lines
on reservoir
Engine oil
(includes filter
change)
6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L V8 engine 6.0 quarts (5.7
L)
Motorcraft SAE
5W-30 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-30 Super
Premium Motor
Oil (Canada)4.0L V6 engine 5.0 quarts
(4.7L)
Engine coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L V6 engine 12.5 quarts
(11.8L)
4.6L V8 engine 13.6 quarts
(12.9L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to between
MIN and MAX
lines on
reservoir
Rear axle
lubricant
2Motorcraft SAE
75W-140 High
Performance
Rear Axle
Lubricant7.5 inch axle
(V6)3.25 pints (1.5L)
8.8 inch axle
(V8)4.25 pints (2.0L)
Fuel tank N/A All 16.0 gallons
(60.6L)
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Fluid Ford Part
NameApplication Capacity
Automatic
Transmission
fluid
3
Motorcraft
MERCONV
AT FAll 11.9 quarts
(11.2L)4
Manual
Transmission
fluid
3
Motorcraft
MERCONAT F4.0L V6 engine 2.75 quarts
(2.6L)5
4.6L V8 engine 3.2 quarts
(3.0L)5
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.0 quarts
(3.8L)
1Add the coolant type originally equipped in your vehicle.
2Rear axle lubricants do not need to be checked or changed unless a
leak is suspected, service is required or the axle assembly has been
submerged in water. The axle lubricant should be changed any time the
rear axle has been submerged in water. Fill 1/4 inch to 9/16 inch (6 mm
to 14 mm) below bottom of fill hole. Add 4 oz. (118 ml) of Additive
Friction Modifier XL–3 or equivalent meeting Ford specification
EST-M2C118–A for complete refill of Traction-Lok axles.
3Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer toscheduled maintenance informationto
determine the correct service interval.
4Approximate dry capacity, includes cooler and tubes. Fluid level should
be checked by an authorized dealer.
5Service refill capacity is covered underchecking and adding manual
transmission fluidin this chapter.
6Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C929-A (4.0L) or WSS-M2C930-A (4.6L) and the API
Certification mark.
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LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid and
(clutch fluid if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
Door
weatherstripsSilicone
LubricantXL-6 ESR-M13P4-A
Door latch,
hood latch,
auxiliary hood
latch, striker
plates, seat
tracks and fuel
filler door hingeMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA, OR
and NM), VC-7-B
(CA, OR and NM)WSS-M97B51–A1
Engine oil (4.6L
engine)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C 930-A
with API
Certification
Mark
Engine oil (4.0L
V6 engine)Motorcraft SAE
5W-30 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-30 Super
Premium Motor
Oil (Canada)XO-5W30-QSP
(US)
CXO-5W30-LSP12
(Canada)WSS-M2C 929-A
and API
Certification
Mark
Lock cylinders Motorcraft
Penetrating and
Lock LubricantXL-1 none
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ENGINE DATA
Engine 4.0L V6 engine 4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Ignition system EDIS Coil on plug
Spark plug gap 0.052–0.056 inch
(1.32–1.42 mm)0.040–0.050 inch
(1.02–1.27 mm)
1
Compression ratio 9.7:1 9.8:1
1The spark plug gap is not adjustable on the 4.6L V8.
ENGINE DRIVEBELT ROUTING
•4.0L V6 Engine
•4.6L V8 Engine
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