FORD RANGER 2004 2.G Owners Manual

•Front Wheel Drive (FWD)
vehicles (front tires at top of
diagram)
• Rear Wheel Drive (RWD)
vehicles/Four Wheel Drive (4WD)
vehicles (front tires at top of
diagram)
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
221

Sometimes irregular tire wear can be corrected by rotating the tires.
Note:If your tires show uneven wear ask a qualified technician at a
reputable repair facility to check for and correct any wheel misalignment,
tire imbalance or mechanical problem involved before tire rotation.
Tire wear
Measure and inspect the tire tread on all your tires periodically.
Advanced and unusual tire wear can reduce the ability of tread to grip
the road in adverse (wet, snowy, etc.) conditions. Visually check your
tires for uneven wear, looking for high and low areas or unusually
smooth areas. Also check for signs of tire damage.
When the tread is worn down to 4
mm (1/16th of an inch), tires must
be replaced to prevent your vehicle
from skidding and hydroplaning.
Built-in treadwear indicators, or
“ wear bars ”, which look like narrow
strips of smooth rubber across the
tread will appear on the tire when
the tread is worn down to 4mm (1/16th of an inch). When you see these
“ wear bars ”, the tire is worn out and should be replaced.
Inspect your tires frequently for any of the following conditions and
replace them if one or more of the following conditions exist:
• Fabric showing through the tire rubber
• Bulges in the tread or sidewalls
• Cracks or cuts on the sidewalls
• Cracks in the tread groove
• Impact damage resulting from use
• Separation in the tread
• Separation in the sidewall
• Severe abrasion on the sidewall
If your vehicle has a leak in the exhaust system, a road tire or the spare
tire may be exposed to hot exhaust temperatures requiring the tire to be
replaced.
Safety practices
Driving habits have a great deal to do with your tire mileage and safety.
• Observe posted speed limits
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
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•Avoid fast starts, stops and turns
• Avoid potholes and objects on the road
• Do not run over curbs or hit the tire against a curb when parking
If you vehicle is stuck in snow, mud, sand, etc., do notrapidly spin the
tires; spinning the tires can tear the tire and cause an explosion. A tire
can explode in as little as three to five seconds.
Tire explosions can cause death, personal injury or property
damage. Do not allow anyone to stand near, or directly ahead or
behind the spinning tire.
Never spin the tires in excess of the 55 km/h (35 mph) point
indicated on the speedometer.
Highway hazards
No matter how carefully you drive there ’s always the possibility that you
may eventually have a flat tire on the highway. Drive slowly to the
closest safe area out of traffic. This may further damage the flat tire, but
your safety is more important.
If you feel a sudden vibration or ride disturbance while driving or you
suspect your tire or vehicle has been damaged, immediately reduce your
speed. Drive with caution until you can safely pull off the road. Stop and
inspect the tire for damage. If the tire is under-inflated or damaged,
deflate it, remove wheel and replace it with your spare tire and wheel. If
you cannot detect a cause, have the vehicle towed to the nearest repair
facility or tire dealer to have the vehicle inspected.
SNOW TIRES AND CHAINS
Driving too fast for conditions creates the possibility of loss of
vehicle control. Driving at very high speeds for extended periods
of time may result in damage to vehicle components.
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use snow tires and chains, it is
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
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recommended that steel wheels are used of the same size and
specifications as those originally installed.
Follow these guidelines when using snow tires and chains:
•Do not use tire chains on aluminum wheels. Chains may chip the
wheels.
• Use only SAE Class S chains.
• Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
• Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
• If possible, avoid fully loading your vehicle.
• Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
• The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Air filter
element FA-1658 FA-1658 FA-1658
Fuel filter FG-1080 FG-1080 FG-1080
Battery BXT-59 BXT-59 BXT-59
Oil filter FL-400S FL-400S FL-820S
PCV valve EV-227 EV-130 EV-243
Spark plugs* AWSF-32FEM AWSF-32PP** AGSF-34FP
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If any spark plug needs to be removed for inspection, it must be
re-installed in the same cylinder. Cylinders No.1, 2 and 3 have a “PG ”
suffix. Cylinders No. 4, 5 and 6 have a “P ” suffix. If any spark plug needs
to be replaced, use only spark plugs with the service part number suffix
letters “PP ”as shown on the engine decal.
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
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REFILL CAPACITIES
Fluid Ford PartNameApplication Capacity
Engine oil
(includes filter
change)
7
Motorcraft SAE
5W- 20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada) 2.3L engine 3.8L (4.0
quarts)
3.0L V6 engine 4.3L (4.5 quarts)
Motorcraft SAE
5W- 30 Super
Premium Motor
Oil 4.0L V6 engine 4.7L (5.0
quarts)
Brake fluid and
Clutch fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or
step (for clutch)
on reservoir
Power steering
fluid Motorcraft
MERCON
AT F All Fill to range on
dipstick or
reservoir
2004 Ranger(ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
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Fluid Ford PartNameApplication Capacity
Transmission
fluid
1Motorcraft
MERCON AT F 5-speed manual 2.65L (2.8
quarts)3
Motorcraft
MERCONV
AT F 4x2 vehicles
with automatic
and 2.3L I4
engine9.4L (9.9
quarts)2
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines9.5L (10.0
quarts)2
4x4 vehicles
with automatic
and 3.0L or 4.0L
9.8L (10.3
quarts)2
Engine coolant4Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.3 L I4 engine
with manual
transmission
10.0L (10.5
quarts)
2.3L I4 engine
with automatic
transmission 9.7L (10.2
quarts)
3.0L V6 engine
with manual
transmission 14.3L (15.1
quarts)
3.0L V6 engine
with automatic
transmission 14.0L (14.8
quarts)
4.0L V6 engine
with manual
transmission 13.0L (13.7
quarts)
4.0L V6 engine
with automatic
transmission 12.5L (13.2
quarts)
2004 Ranger
(ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
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Fluid Ford PartNameApplication Capacity
Fuel tank N/A Regular cab (Short wheel
base)64.4L (17
gallons)
Regular cab
(Long wheel
base) 76.8L (20.3
gallons)
SuperCab 73.8L (19.5 gallons)
Transfer case
Fluid Motorcraft
MERCON
AT F 4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricant Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5, 6Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant All (except
FX4)
2.4-2.5L (5.0-5.3
pints)
Rear axle
lubricant (FX4
only)
6
Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant FX4 only 2.5-2.6L
(5.25-5.5 pints)
Windshield
washer fluid Motorcraft
Premium
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON and MERCON V are not interchangeable. DO NOT
mix MERCON and MERCON V. Refer to the scheduled maintenance
guide to determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
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of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
3Service refill capacity for the manual transmission is determined by
filling the transmission to the bottom of the filler hole with the vehicle
on a level surface.
4Add the coolant type originally equipped in your vehicle.
5Traction-Lok axles use 2.2 –2.4L (4.75 –5.0 pints) of rear axle lubricant.
6Add 118 ml (4 oz.) of Additive Friction Modifier XL –3 or equivalent
meeting Ford specification EST-M2C118 –A for complete refill of
Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
7Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153 –H and the API Certification mark.
LUBRICANT SPECIFICATIONS
Item Ford part
name or
equivalentFord part
number
Ford
specification
Front axle
(4X4) Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Rear axle Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant
1
XY-80W90-QL WSP-M2C197-A
Rear axle (FX4
only) Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant
1
XY-75W140
–QL WSL-M2C192 –A
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
228

ItemFord part
name or
equivalentFord part
number
Ford
specification
Brake fluid and
clutch fluid (if
equipped) Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door weather
strips Silicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft Premium Gold
Engine Coolant
(yellow-colored)VC-7
–A WSS-M97B51-A1
Engine oil 2.3L and 3.0L
engines
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20
–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
4.0L engines
Motorcraft SAE
5W-30 Super
Premium Motor
Oil XO-5W30-QSP WSS-M2C205
–A
and API
Certification
Mark
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracks Multi-Purpose
Grease
XG-4 or XL-5 ESB-M1C159-A
or ESB-M1C93-B
2004 Ranger(ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
229

ItemFord part
name or
equivalentFord part
number
Ford
specification
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission) Motorcraft
Premium
Long-Life Grease
XG-1-C or
XG-1-K
ESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual) Motorcraft
MERCON
AT F XT-2-QDX MERCON

Automatic
transmission
(5R44E and
5R55E) Motorcraft
MERCON
V
AT F
2
XT-5-QM MERCON V
Windshield
washer fluid Motorcraft
Premium
Windshield
Washer
ConcentrateZC-32
–A WSB-M8B16 –A2
1Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118 –A for complete refill of
Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON and MERCON V are not interchangeable. DO NOT
mix MERCON and MERCON V. Refer to your scheduled maintenance
guide to determine the correct service interval.
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
230