FORD S-MAX 2006 Service Repair Manual

Electro\bic E\bgi\be \fo\btrols - 1.8L
Duratorq-TD\fi (74kW/100PS) -
Ly\bx/1.8L Duratorq-TD\fi (92kW/125PS)
- Ly\bx - \fyli\bder Head Temperature (\fHT)
Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\bstallatio\b
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\finst\blled.\f 1. \f
2.
T

orque:\b 23\fNm
\f
3. CAUTION:\fM\bke\fsure\fth\bt\fno\fstr\bin\fis\f
pl

\bced\fon\fthe\ffuel\flines\f\bnd\fwiring\fh\brnesses.\f
Torque:\b 9\fNm
\f
4. NOTE:\fM\bke\fsure\fth\bt\fthe\fsensor\fhousing\fis\f
cl
e\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
Torque:\b 20\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 1.8L
Duratorq-TD\fi (74kW/100PS) -
Ly\bx/1.8L Duratorq-TD\fi (92kW/125PS)
- Ly\bx - Fuel Temperature Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
I\b

stallatio\b 1. \f
2.

Cle\bn\fthe\ffuel\ftemper\bture\fsensor\f\bnd\f
surrounding\f\bre\bs.\f
Refer\fto:\f Fuel\fInjection\fComponent\fCle\bning\f
(3 0

3-04D\fFuel\fCh\brging\f\bnd\fControls\f-\f1.8L\f
Dur\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fGener\bl\f
Procedures).\f
3. \f
1. NOTE:\fM\bke\fsure\fth\bt\fthe\fsensor\fhousing\fis\f
c
l

e\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 1.8L
Duratorq-TD\fi (74kW/100PS) -
Ly\bx/1.8L Duratorq-TD\fi (92kW/125PS)
- Ly\bx - K\bock Se\bsor (KS)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\bstallatio\b 1. Remove\fthe\fc\bt\blytic\fconverter.\f
Re
fer\fto:\f C\bt\blytic\fConverter \f(309-00D\fExh\bust\f
Sys

tem\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. NOTE:\fNote\fthe\fposition\fof\fthe\fcomponent\f
b
e

fore\fremov\bl.\f
1. Disc\brd\fthe\fnut.\f
To
rque:\b18\fNm
\f
2. Torque:\b 23\fNm
\f
3. Torque:\b 20\fNm
\f
1. CAUTION:\fA\fnew\fcomponent\fm\by\fbe\f
su

pplied\fwith\f\b\flonger\fc\bble\fth\bn\fthe\fone\f
removed.\fM\bke\fsure\fth\bt\fthe\fc\bble\fc\bnnot\fbe\f
d\bm\bged\for\fc\buse\f\b\fnoise,\fvibr\btion\for\f
h\brshness\f(NVH)\fconcern.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fsensor\fis\finst\blled\f
in\fthe\fs\bme\floc\btion\f\bs\fwhen\fremoved.\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
inst\blled.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 1.8L
Duratorq-TD\fi (74kW/100PS) -
Ly\bx/1.8L Duratorq-TD\fi (92kW/125PS)
- Ly\bx - Brake Pedal Positio\b (BPP)
Switch—LHD FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
CA
UTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\fin\fthe
\frest\fposition.\f
I\bstallatio\b CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\fin\fth e
\frest\fposition.\f
1. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 1.8L
Duratorq-TD\fi (74kW/100PS) -
Ly\bx/1.8L Duratorq-TD\fi (92kW/125PS)
- Ly\bx - Brake Pedal Positio\b (BPP)
Switch—RHD FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
I\b

stallatio\b 1. \f
2. C

AUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
p e

d\bl\frem\bins\fin\fthe\frest\fposition.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
pe
d\bl\frem\bins\fin\fthe\frest\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 1.8L Duratorq-TD\fi
(74kW/100PS) - Ly\bx/1.8L Duratorq-TD\fi
(92kW/125PS) - Ly\bx - \flutch Pedal Positio\b
(\fPP) SwitchS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal a\bd I\bstallatio\b
Removal
I\b
stallatio\b 1.
CAUTION:\f
M\bke\fsure\f
th\bt\fthe\fclutch\f
ped\bl\frem\bins\f
in\fthe\frest\f
position.
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fclutch\fped\bl\frem\bins\f
in\fthe\frest\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Electro\bic E\bgi\be \fo\btrols - 1.8L
Duratorq-TD\fi (74kW/100PS) -
Ly\bx/1.8L Duratorq-TD\fi (92kW/125PS)
- Ly\bx - \flutch Pedal Positio\b (\fPP)
Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Left-h\bnd\fdrive\fvehicles\f
Al

l\fvehicles\f
308-651\f
Inst\bller,\fClutch\fM\bster\fCylinder\fSensor
\f
1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. Remove t\be Spec\fal Tool(s): 308-651\f
\f
\f
\f\f
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I\bstallatio\b 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
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Electro\bic E\bgi\be \fo\btrols - 1.8L Duratorq-
TD\fi (74kW/100PS) - Ly\bx/1.8L
Duratorq-TD\fi (92kW/125PS) - Ly\bx -
Powertrai\b \fo\btrol Module (P\fM)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Ge\beral Equipme\bt
Removal
Vehicles\fwith\fPCM\fsecurity\fshield\f
3.5\fmm\fdrill\fbit
Center\fpunch
Ford\fdi\bgnostic\fequipment1.NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
i
n

st\blling\f\b\fnew\fcomponent.\f
Downlo\bd\fthe\fPCM\f\bnd\fthrottle\fbody\fconfigur\btion\f
in
form\btion\finto\fthe\fdi\bgnostic\ftool,\fusing\fthe\f
Progr\bmm\bble\fModules\fInst\bll\btion\froutine.\f\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
2. R

efer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-01\f
B\btt

ery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
3. Left-h\bnd\fside\fwheel\f\bnd\ftire.\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. \f
6. Torque: 3\fNm
\f
\f\f
\f\f
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Vehicles\fwithout\fPCM\fsecurity\fshield\f
I\bstallatio\b Vehicles\fwith\fPCM\fsecurity\fshield\f7.
General
\bqui\fment:
Center\f
punch
\f
Ge n

eral
\bqui\fment:
3.5\fmm\f
drill\fbit \f
8. \f
9

. Torque: 3\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f
\f\f
\f\f
Стр. 2 из
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