FORD S-MAX 2006 Service Repair Manual

Vehicles\fwith\fm\bnu\bl\fp\brking\fbr\bke\f
All\fvehicles\fStyle\fCode:\fM
\f(
501-12\fInstrument\fP\bnel\f\bnd\f
Con
sole,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Floor\fConsole\f-\fVehicles\fWith:\f
Ele

ctronic\fP\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\f
Style\fCode:\fS \f(501-12\fInstrument\fP\bnel\f\bnd\f
Con

sole,\fRemov\bl\f\bnd\fInst\bll\btion).\f
8. Refer\fto:\f Floor\fConsole\fUpper\fSection\f-\fVehicles\f
Wit

h:\fCenter\fArmrest/M\bnu\blly\fAdjusted\fP\brking\f
Br\bke \f(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Floor\fConsole\fUpper\fSection\f-\fVehicles\f
Wit

h:\fM\bnu\blly\fAdjusted\fP\brking\fBr\bke,\fVehicles\f
Without:\fCenter\fArmrest \f(501-12\fInstrument\f
P\bn e

l\f\bnd\fConsole,\fRemov\bl\f\bnd\fInst\bll\btion).\f
9. Torque:\b 9\fNm
\f
10. \f\f 2.Loosen:\b 4\fturn(s)
\f
11. \f\f 1.Torque:\b 25\fNm
\f
2. Torque:\b 9\fNm
\f
\f
\f
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I\fstallatio\f 12.
\feneral\bEquipment:\b K
nife\f
13. T
orque:\b 9\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f 2. \f\f 1.Torque:\b 25\fNm
\f
2. Torque:\b 9\fNm
\f
\f
\f
\f\f
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3. Refer\fto:\fSelector\fLever\fC\bble\fAdjustment \f(307-
05\f
Autom\btic\fTr\bnsmission/Tr\bns\bxle\fExtern\bl\f
Controls\f-\fVehicles\fWith:\f6-Speed\fAutom\btic\f
Tr\bns\bxle\f-\fAWF21,\fGener\bl\fProcedures).\f
\f
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Automati\b Tra\fsmissio\f/Tra\fsaxle
Exter\fal Co\ftrols - Vehi\bles With: 6-
Speed
Automati\b Tra\fsaxle - AWF21 - Sele\btor
Lever AssemblyS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
CA
UTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\fbe\fkinked\for\ftw
isted.\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\felectronic\fp\brking\fbr\bke\f(EPB)\f
Ve

hicles\fwith\fm\bnu\bl\fp\brking\fbr\bke\f
All\fvehicles\f
1. Refer\fto:\f Floor\fConsole\f-\fVehicles\fWith:\f
Ele
ctronic\fP\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\f
Style\fCode:\fM \f(501-12\fInstrument\fP\bnel\f\bnd\f
Con

sole,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Floor\fConsole\f-\fVehicles\fWith:\f
Ele

ctronic\fP\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\f
Style\fCode:\fS \f(501-12\fInstrument\fP\bnel\f\bnd\f
Con

sole,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Floor\fConsole\fUpper\fSection\f-\fVehicles\f
Wit

h:\fCenter\fArmrest/M\bnu\blly\fAdjusted\fP\brking\f
Br\bke \f(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Floor\fConsole\fUpper\fSection\f-\fVehicles\f
Wit

h:\fM\bnu\blly\fAdjusted\fP\brking\fBr\bke,\fVehicles\f
Without:\fCenter\fArmrest \f(501-12\fInstrument\f
P\bne

l\f\bnd\fConsole,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
\f
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I\fstallatio\f 5.
Torque:\b 9
\fNm\f
6. \f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Selector\fLever\fC\bble\fAdjustment \f(307-
05 \f

Autom\btic\fTr\bnsmission/Tr\bns\bxle\fExtern\bl\f
Controls\f-\fVehicles\fWith:\f6-Speed\fAutom\btic\f
Tr\bns\bxle\f-\fAWF21,\fGener\bl\fProcedures).\f
\f
\f
\f
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Manual T\bansmissi\fn/T\bansaxle and
Clutch - Gene\bal Inf\f\bmati\fn - Manual
T\bansaxle and Clutch
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagn\fsis and Testing
Gene\bal Equipment
Inspecti\fn and Testing
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3

. 3.
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.
If\fthe\fconcern\fpersists,\fcheck\fthe\fsymptoms\f\bnd\fproceed\f\bccording\fto\fthe\fFord\f
\b
pproved\fdi\bgnostic\ftool\finstructions.\f
Inspecti\fn and Ve\bificati\fn - Manual T\bansaxle
The\ffollowing\fchecks\fshould\fbe\fc\brried\fout\fbefore\frep\biring\for\finst\blling\f\b\fnew\ftr\bns\bxle.\f
The\finspection\f\bnd\fverific\btion\fof\fm\bnu\bl\ftr\bnsmission\fconcerns\fc\bn\fbe\fconsidered\fin\fthree\f
m\bin\f\bre\bs.\f
Gea\b Shifting C\fnce\bns
Clutch\fdoes\fnot\foper\bte\fcorrectly.\f\f

Extern\bl\fge\brshift\fmech\bnism\fREFER\fto:\f
Ex
tern\bl\fControls \f(308-06A\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\fExtern\bl\fContr
ols\f-\f
Vehicles\fWith:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\fDescription\f\bnd\fOper\btion),\f
Extern\bl\fControls \f(308-06B\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\fExtern\bl\fCont r
ols\f-\f
Vehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\fDescription\f\bnd\fOper\btion).\f
T\bansmissi\fn n\fise c\fnce\bns
Check\fthe\fengine\f\bnd\ftr\bnsmission\fmountings\ffor\fsufficient\fcle\br\bnce\fto\fthe\ftr\bnsmission\f
\bnd

\fthe\fbody.\f\f

Other\fnoises\fexcept\fge\brshift\fnoises\f\f

Go\fthrough\fthe\fdriving\fsitu\btions/tests\fdescribed\fin\fthe\ft\bble\fbelow\funder\fthe\fconditions\f
de

scribed\fthere\f\bnd\f\bnswer\fe\bch\fp\brt\fof\fthe\fdi\bgnosis\fwith\f\b\f"Yes"\for\f"No".\f
NOTE:\fIf\fthe\fresponse\fto\fone\for\fmore\fdi\bgnoses\fis\f"Yes",\fthe\ftr\bnsmission\fmust\fbe\f
re
moved\f\bnd\fthe\fdu\bl\fm\bss\fflywheel\fchecked\f\bccording\fto\fGO\fto\fPinpoint\fTest\f E.\f.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Item
No\bSitu\ftion, test / di\fgnosisYesNo
1Driving\fsitu\btion:00
Ro\bd\ftest\fthe\fvehicle.\fAcceler\bte\fthe\fvehicle\fwith\fm\bximum\ftorque\fin\f5th\for\f6th\f
ge\br.\fREFER\fto:\f
Specific\btions \f(308-01A\fClutch\f-\fVehicles\fWith:\f5-Speed\fM\bnu\bl\fTr\bns
\bxle\f-\f
MTX75,\fSpecific\btions),\f
Specific\btions \f(308-01B\fClutch\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bn s
\bxle\f-\f
MMT6,\fSpecific\btions),\f
Specific\btions \f(308-01C\fClutch\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bn s
\bxle\f-\f
M66,\fSpecific\btions).\f
Di\bgnosis:
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Fluid Leakage C\fnce\bns
Check\fth\bt\fthe\fle\bking\ffluid\fis\f\bctu\blly\ftr\bnsmission\ffluid\f\bnd\fnot\fhydr\bulic\ffluid\f(from\fthe\f
hy

dr\bulic\blly\foper\bted\fclutch)\for\fengine\foil.\f\f

Check\fthe\ftr\bnsmission\ffluid\flevel.\fIf\fnecess\bry,\fdr\bin\foff\f\bny\fexcess\ffluid.\f\f

Loc\bte\fthe\foil\fle\bk\fwith\fthe\f\bid\fof\f\b\ffluorescent\ftest\ffluid\f\bnd\f\bn\fultr\bviolet\finspection\f
l\b

mp.\f\f

Cle\bn\fthe\ftr\bns\bxle\f\bnd\fthe\f\bdj\bcent\f\bre\bs\fc\brefully\fbefore\fro\bd\ftesting.\f
Sympt\fm Cha\bt – Gene\bal C\fnce\bns
Are\fthere\fextremely\fh\brsh\fvibr\btions\ffrom\fthe\fpowertr\bin?\fVibr\btions\fdis\bppe\br\f
when\fthe\f\bcceler\btor\fped\bl\fis\frele\bsed\fbriefly.
1\bDriving\fsitu\btion:00
Ro\bd\ftest\fthe\fvehicle.\fDrive\fthe\fvehicle\fin\fsimul\bted\f"stop\f\bnd\fgo"\fmode\f(1st\f
ge\br).\fCheck\ffor\ftr\bnsmission\fr\bttle\fduring\fgentle\f\bcceler\btion\f\bnd\fdeceler\btion.
Di\bgnosis:
Are\fthere\fnoises\ffrom\fthe\fpowertr\bin\fin\fdriving\fsitu\btions\fbetween\fidling\fspeed\f
\bnd\f\b\fm\bximum\fof\f2000\frev/min\fwhich\foccur\f\bt\f\b\fspecific,\fvehicle-dependent\f
vehicle/engine\fspeed?
2Driving\fsitu\btion:00
R\bise\fthe\fvehicle.\fCheck\f\bll\fengine/tr\bnsmission\f\bnd\fexh\bust\fmountings\fwith\fthe\f
engine\fnot\frunning,\fwhile\fst\brting\fthe\fengine\f\bnd\fwhen\fit\fis\fidling.
Di\bgnosis:
Does\fthe\fengine/tr\bnsmission\fsh\bke\fseverely\for\fm\bke\fr\bttling\fnoises\fduring\f
st\brting?\fLonger\ftime\fbefore\fengine\fre\bches\fidle\fspeed.\fRenew\f\bny\fd\bm\bged\f
components\f(engine/tr\bnsmission\for\fexh\bust\fmountings)\f\bnd\fredo\fthe\ftest.
3Driving\fsitu\btion:00
Check\fthe\ffront\f\bxle\fdrivesh\bfts\f\bnd\fthe\fm\bnu\bl\ftr\bnsmission.\fLock\fthe\fwheels\f
\bnd\f\bpply\fthe\fp\brking\fbr\bke.\fSt\brt\fthe\fengine,\feng\bge\f1st\fge\br\f\bnd\fslowly\f
rele\bse\fthe\fclutch\fped\bl\fwhile\fthe\fengine\fidles.
Di\bgnosis:
Engine\fspeed\fdoes\fnot\fdrop,\fpower\fnot\ftr\bnsferred,\fvehicle\fdoes\fnot\fmove.
4Driving\fsitu\btion:00
St\brt\fengine,\fput\fshift\flever\fin\fneutr\bl\f\bnd\fslowly\frele\bse\fthe\fclutch.\fSwitch\foff\f
the\fengine.
Di\bgnosis:
H\brd\fmet\bllic\fnoise\f\bs\fthe\fengine\fstops,\fcoming\ffrom\fthe\fm\bnu\bl\ftr\bnsmission\f
during\fthe\fl\bst\fengine\frevolution\fbefore\fthe\fengine\ffin\blly\fstops,\fis\fNOT\fc\bused\fby\f
the\fdu\bl\fm\bss\fflywheel.\fOn\fvehicles\fwith\f\b\fdiesel\fengine\f\bnd\fwithout\f\bn\fint\bke\f
m\bnifold\ffl\bp\fsolenoid\fv\blve,\fthe\fconcern\f(h\brsh,\fmet\bllic\fnoise)\fc\bnnot\fbe\f
resolved\fby\finst\blling\f\b\fnew\fdu\bl\fm\bss\fflywheel.\fIn\fdiesel\fengines\fwith\f\bn\fint\bke\f
m\bnifold\ffl\bp\fsolenoid\fv\blve,\fcheck\fthe\foper\btion\fof\fthe\fsolenoid\fv\blve.
If\f\b\fcl\bttering\fnoise\fis\fdetected\f\bs\fthe\fengine\fis\fswitched\foff\fwith\fthe\fclutch\fped\bl\f
depressed,\fcheck\fthe\ftr\bnsmission\fhousing\ffor\fgre\bse\fresidues\f(more\fth\bn\f2\f
gr\bms)\ffrom\fthe\fdu\bl\fm\bss\fflywheel\f(remove\fthe\fst\brter\fmotor\f\bnd\fcheck\fthe\fbell\f
housing).
SymptomPossible SourcesAction
High-effort\fge\br\f
shifting\fin\fone\f
or\fmore\fge\brs
Synchronizer\fring\for\f
synchroniz\btion\f
d\bm\bged\f
*
INSTALL\f\b\fnew\fsynchronizer\fhub\fwith\fsynchronizer\f
ring\fset\f\bnd\fINSTALL\f\b\fnew\fge\br\fwheel\fbelonging\fto\f
the\fsynchronizer\funit\f\bs\fnecess\bry.\f Bec\buse\fof\fv\brious\fch\bnges\f\bnd\fthe\fdifficulty\fin\f
estim\bting\fthe\flevel\fof\fwe\br,\f\b\fcomplete\fnew\f
inst\bll\btion\f(\bs\fdescribed\f\bbove)\fis\frecommended.\f
*
-
Clutch\fdoes\fnot\f
oper\bte\fcorrectly.\f
*CHECK\fthe\fclutch\ffunction\f\bnd\fthe\fbr\bke\ffluid\flevel.\f
*
Intern\bl\fge\brshift\f
*Remove\fthe\fintern\bl\fge\brshift\fmech\bnism\f\bnd\fcheck\f*
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mech\bnism\fthe\fcomponents.\f-\fRENEW.\f
Cl\bshing\for\f
scr\btching\f
noise\fduring\f
ge\br\fshiftingSynchronizer\fhub\for\f
synchronizer\fring\f
d\bm\bged\f
*
INSTALL\f\b\fnew\fsynchronizer\fhub\fwith\fsynchronizer\f
ring\fset\f\bnd\fINSTALL\f\b\fnew\fge\br\fwheel\fbelonging\fto\f
the\fsynchronizer\funit\f\bs\fnecess\bry.\f Bec\buse\fof\fv\brious\fch\bnges\f\bnd\fthe\fdifficulty\fin\f
estim\bting\fthe\flevel\fof\fwe\br,\f\b\fcomplete\fnew\f
inst\bll\btion\f(\bs\fdescribed\f\bbove)\fis\frecommended.\f
*
-
Clutch\fdoes\fnot\f
oper\bte\fcorrectly.\f
*CHECK\fthe\fclutch\ffunction\f\bnd\fthe\fbr\bke\ffluid\flevel.\f
*
Ge\br\f
eng\bgement\f
not\ffunctioning\f
correctlyExtern\bl\fge\brshift\f
mech\bnism\f
d\bm\bged\f
*CHECK\fthe\fextern\bl\fge\brshift\fmech\bnism\ffor\f
d\bm\bge.\fIf\fno\fconcern\fis\fdetermined,\fREMOVE\fthe\f
tr\bnsmission.REFER\fto:\f Tr\bnsmission\f-\f1.8L\fDur\btorq-TDCi\f(Lynx)\f
Die

sel\f(308-
03A\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f
-\fVehicles\fWith:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MTX75,\fRemov\bl),\f
Tr\bnsmission\f-\f2.0L\fDur\btec-
HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4\f(308-03A\fM\bnu\bl\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f5-
Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\fRemov\bl),\f
Tr\bnsmission\f-\f1.8L\fDur\btorq-TDCi\f(Lynx)\f
Die
sel\f(308-
03B\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f
-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MMT6,\fRemov\bl),\f
Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
(85

kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\f2.0L\fDur\btorq-TDCi\f
(DW)\fDiesel\f(308-03B\fM\bnu\bl\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\fRemov\bl),\f
Tr\bnsmission\f-\f2.5L\fDur\btec\f(162kW/220PS)\f-\f
VI5 \f

(308-03C\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\f
Veh
icles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
M66,\fRemov\bl).\f
*
Ge\br\fjumps\fout\f
of\feng\bgement\f
while\fdriving
Missing\fsn\bp\frings;\f
synchroniz\btion\f
components\f
d\bm\bged\for\fworn\f
clutch\fsplines\f
*INSTALL\f\b\fnew\fge\br\fset,\fsynchronizer\funit\f\bnd\f
selector\ffork\f\bs\fnecess\bry.\fCHECK\fthe\ftr\bnsmission\f
for\fd\bm\bge,\fp\brticul\brly\fto\fthe\fsliding\fsleeve.\f
*
Incorrect\fsliding\f
sleeve;\fworn\fclutch\f
splines\f
*INSTALL\f\b\fnew\fge\br\fset,\fsynchronizer\funit\f\bnd\f
selector\ffork\f\bs\fnecess\bry.\fCHECK\fthe\ftr\bnsmission\f
for\fd\bm\bge,\fp\brticul\brly\fto\fthe\fsliding\fsleeve.\f
*
Selector\fforks\f
*RENEW\fge\br\fwheels,\fsliding\fsleeves\f\bnd\fselector\f
forks\f\bs\fnecess\bry.\fCHECK\fthe\ftr\bnsmission\ffor\f
d\bm\bge,\fp\brticul\brly\fto\fthe\fsliding\fsleeve.\f
*
Ge\brshift\flever\f
feels\flooseGe\brshift\flever\f
fixing.\f
*Check\fthe\fextern\bl\fge\brshift\fmech\bnism;\frepl\bce\fif\f
necess\bry.\fCheck\fge\br\flever\fmounting,\fextern\bl\f
ge\brshift\fmech\bnism\f\bnd\fshift\fc\bbles;\ftighten\fif\f
necess\bry.\fREFER\fto:\f
Extern\bl\fControls \f(308-06A\fM\bnu\bl\f
Tr\bn

smission/Tr\bns\bxle\fExtern\bl\fControls\f-\f
Vehicles\fWith:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MTX75,\fDescription\f\bnd\fOper\btion),\f
Extern\bl\fControls \f(308-06B\fM\bnu\bl\f
Tr \bn

smission/Tr\bns\bxle\fExtern\bl\fControls\f-\f
Vehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MMT6,\fDescription\f\bnd\fOper\btion).\f
*
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Sympt\fm Cha\bt - T\bansaxle n\fises
Intern\bl\fge\brshift\f
mech\bnism\f
*Check\fthe\fintern\bl\fshift\fmech\bnism\ffor\fpl\by\f\bt\fthe\f
tr\bnsmission.\f
*
SymptomPossible SourcesAction
Ge\br\fwheels\fb\bnging\f
when\fshiftingClutch\fworn\f
*Check\fclutch\f
REFER\fto:\f(308-01A\fClutch\f-\fVehicles\fWith:\f
5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75)\f Clutch \f(Di\bgnosis\f\bnd\fTesting),\f
Clutch \f(Di\bgnosis\f\bnd\fTesting),\f
Clutch \f(Di\bgnosis\f\bnd\fTesting).\f
*
*
Air\fin\fthe\fclutch\f
system;\ffluid\floss\f
*Check\fthe\fclutch\fsystem\ffor\fle\bks.\fCheck\fthe\f
clutch\fm\bster\fcylinder\fbleed\fscrew\ffor\f
block\bge.\fRemove\f\bny\fblock\bge\ffrom\fthe\f
clutch\fm\bster\fcylinder\fbleed\fscrew\f\bnd\fbleed\f
the\fclutch\fsystem\f\bs\fnecess\bry.\f\f
REFER\fto:\f M\bnu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-
00 \f

M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f
-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).
\f
*
Slight\fbuzzing,\fr\bttling\f
or\fmet\bllic\fscr\bping\f
noise\ffrom\fthe\f
tr\bnsmission\f\bt\f2500\fto\f
3500\frpm\fwhen\fon\f
overrun\for\fdriving\f
without\flo\bd\f
(p\brticul\brly\fin\f2nd\f\bnd\f
3rd\fge\br)Rot\btion\bl\f
vibr\btion\ffrom\fthe\f
engine\fnot\f
sufficiently\f
d\bmped\fby\fthe\f
clutch.\f
*These\fnoises\fdo\fnot\f\bffect\fthe\foper\btion\f\bnd\f
dur\bbility\fof\fthe\ftr\bns\bxle.\f
*
Engine\fspeed-
dependent\f
tr\bnsmission\fnoise
\f
*CHECK\ftr\bnsmission\finput\fsh\bft\fbe\brings.\f
REMOVE\fthe\ftr\bnsmission\fREFER\fto:\f
Tr\bnsmission\f-\f1.8L\fDur\btorq-
TDCi\f(Lynx)\f
Diesel \f(308-03A\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Remov\bl),\f
Tr\bnsmission\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4 \f(308-
03A\f
M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MTX75,\fRemov\bl),\f
Tr\bnsmission\f-\f1.8L\fDur\btorq-
TDCi\f(Lynx)\f
Diesel\f(308-03B\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Remov\bl),\f
Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
(85
kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f
(103kW/140PS)\f-\fDW,\f2.0L\fDur\btorq-
TDCi\f(DW)\fDiesel \f(308-03B\fM\bnu\bl\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Remov\bl),\f
Tr\bnsmission\f-\f2.5L\fDur\btec\f
(16
2kW/220PS)\f-\fVI5 \f(308-03C\fM\bnu\bl\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fM66,\f
Remov\bl).\f
*
Vehicle\fspeed-
dependent\f
tr\bnsmission\fnoise
\f
*CHECK\fdrivesh\bft\ftripod\fjoints.\fREFER\fto:\f
(205-04\fFront\fDrive\fH\blfsh\bfts)\f Front\fH\blfsh\bft\fLH \f(Remov\bl\f\bnd\f
*
Стр. 4 из
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510462&gui...procarmanuals.com
http://vnx.su

Inst\bll\btion),\f
Front\fH\blfsh\bft\fRH\f(Remov\bl\f\bnd\f
Ins

t\bll\btion).\f
Steering\f\bngle-
dependent\f
tr\bnsmission\fnoise
\f
*CHECK\fdifferenti\bl\fsplines\ffor\fd\bm\bge.\fTurn\f
the\fdifferenti\bl\fbevel\fge\brs\f\bg\binst\fone\f
\bnother.\fFor\fthis\fpurpose,\fREMOVE\fthe\f
differenti\bl.\f\f
REFER\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f
\f
Front\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\blf
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
The\fengine\f\bnd\f
tr\bns\bxle\f
\bssembly\fis\fin\f
cont\bct\fwith\fthe\f
body.\f
*Look\ffor\fpoints\fof\fcont\bct\f\bnd\fREPAIR\f\bs\f
necess\bry.\f
*
Coll\br\fscrews\f–\f
engine/ge\brbox\f
*TIGHTEN\fthe\ftr\bnsmission\fbolts.REFER\fto:\f
Tr\bnsmission\f-\f1.8L\fDur\btorq-
TDCi\f(Lynx)\f
Diesel \f(308-03A\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Inst\bll\btion),\f
Tr\bnsmission\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4 \f(308-
03A\f
M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MTX75,\fInst\bll\btion),\f
Tr\bnsmission\f-\f1.8L\fDur\btorq-
TDCi\f(Lynx)\f
Diesel\f(308-03B\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Inst\bll\btion),\f
Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
(85
kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f
(103kW/140PS)\f-\fDW \f(308-03B\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Inst\bll\btion),\f
Tr\bnsmission\f-\f2.5L\fDur\btec\f
(16
2kW/220PS)\f-\fVI5 \f(308-03C\fM\bnu\bl\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fM66,\f
Inst\bll\btion).\f
*
Tr\bns\bxle\ffluid\f
level\flow.\f
*Check\fthe\ftr\bnsmission\ffluid\flevel.\f
*
Tr\bns\bxle\f
be\brings\f\bnd\fge\br\f
wheels\f(usu\blly\fon\f
high-mile\bge\f
vehicles).\f
*
REMOVE\fthe\ftr\bns\bxle.\fCHECK\fthe\fbe\brings\f
\bnd\fge\br\fwheels\f\bnd\fINSTALL\fnew\f
components\f\bs\fnecess\bry.REFER\fto:\f Tr\bnsmission\f-\f1.8L\fDur\btorq-
TDCi\f(Lynx)\f
Diesel \f(308-03A\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f
5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Remov\bl),\f
Tr\bnsmission\f-\f2.0L\fDur\btec-HE\f
(1 0

7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4 \f(308-
03A\f
M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
*
Стр. 5 из
20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510462&gui...procarmanuals.com
http://vnx.su