FORD S-MAX 2006 Service Repair Manual

I\fstallatio\f 3.
Special\bTool(\f):\b 2
05-078\f
1. CAUTIONS:\f
Ne

w\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
supplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
M\bke\fsure\fth\bt\fthe\fspecified\finst\bll\btion\f
depth\fis\f\bchieved.\f
X\f=\f0mm\f+/-\f0.2mm\f
Sp

ecial\bTool(\f):\b 308-095\f
2.CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
Co\bt\fthe\fm\bting\ff\bce\fof\fthe\ftorque\fconverter\fwith\f
oil.\f
Material:\b Autom\btic\fTr\bnsmission\fOil\fE-AW\f
(WS

S-M2C924-A\f/\f4U7J-M2C924-AA) \f
3.CAUTION:\fM\bke\fsure\fth\bt\fthe\fspecified\f
in
st\bll\btion\fdepth\fis\f\bchieved.\f
X\f=\fgre\bter\fth\bn\f34.5mm\f
Sp

ecial\bTool(\f):\b 307-300,\f307-300-02,\f 307-300-
03 \f
4. CAUTION:\fEnsure\fthe\ftorque\fconverter\f
re
m\bins\fwith\fthe\ftr\bnsmission.\f
Refer\fto:\f Tr
\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
\f\f
\f\f
\f\f
\f\f
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Sele\btor Shaft Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Ge\feral Equipme\ft
Removal
I\f

stallatio\f
Schlitzschr\bubendreher 1. Refer\fto:\fTr\bnsmission\fControl\fModule\f(TCM) \f
(30

7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b

m\bge\fthe\fm\bting\ff\bces.\f
M\bsk\fthe\fscrewdriver\fwith\f\bdhesive\ft\bpe.\f
Gen

eral \bqui\fment: Schlitzschr\bubendreher \f
1.CAUTIONS:\f
Ne w\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
supplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
M\bke\fsure\fth\bt\fthe\fspecified\finst\bll\btion\f
depth\fis\f\bchieved.\f
X\f=\f0mm\f+\f0.4mm/-\f0.3mm.\fUse\f\b\fsuit\bble\f
l o

ng-re\bch\fsocket,\fsize\f15/16\fmm.\f
2. Refer\fto:\f Tr\bnsmission\fControl\fModule\f(TCM) \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
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1
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Halfshaft Seal LH
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Spe\bial Tool(s)
Removal
I\f

stallatio\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl
\f
307-599\f
Inst\bller,\fH\blfsh\bft\fSe\bl\f1. Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\fDrive\f
H\blf

sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b

m\bge\fthe\fm\bting\ff\bces.\f
Special\bTool(\f):\b 30
3-293\f
1.CAUTION:\fNew\fcr\bnksh\bft\fre\br\fse\bl\f
c\b
rriers\f\bre\fsupplied\fwith\f\bn\f\blignment\f
sleeve\fwhich\fmust\fbe\fremoved\f\bfter\f
inst\bll\btion.\f Special\bTool(\f):\b 30
7-599\f
\f
\f
\f
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2. Refer\fto:\fFront\fH\blfsh\bft\fLH \f(205-04\fFront\fDrive\f
H\blf
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Tr\bnsmission\fFluid\fLevel\fCheck \f(307-
01\f
Autom\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Gener\bl\fProcedures).\f
\f\f
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Halfshaft Seal RH
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Spe\bial Tool(s)
Removal
I\f

stallatio\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl
\f
307-599\f
Inst\bller,\fH\blfsh\bft\fSe\bl\f1. Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\blf

sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b

m\bge\fthe\fm\bting\ff\bces.\f
Special\bTool(\f):\b 30
3-293\f
1.CAUTION:\fNew\fcr\bnksh\bft\fre\br\fse\bl\f
c\b
rriers\f\bre\fsupplied\fwith\f\bn\f\blignment\f
sleeve\fwhich\fmust\fbe\fremoved\f\bfter\f
inst\bll\btion.\f Special\bTool(\f):\b 30
7-599\f
\f
\f
\f
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2. Refer\fto:\fFront\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\blf
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Tr\bnsmission\fFluid\fLevel\fCheck \f(307-
01\f
Autom\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Gener\bl\fProcedures).\f
\f\f
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Turbi\fe Shaft Speed
(TSS) Se\fsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f 1. Refer\fto:\f
M\bi
n\fControl\fV\blve\fBody \f(307-01\f
Aut
om\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fApply\fonly\fminim\bl\fforce\fto\f
t h

e\fsensor.\f
Torque:\b 6\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Mai\f Co\ftrol Valve
Body
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
1. Refer\fto:\fTr
\bnsmission\fFluid\fP\bn \f(307-01\f
Aut
om\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. NOTE:\fNote\fthe\fposition\fof\fthe\felectric\bl\f
c
o

nnectors.\f
4. NOTE:\fM\bke\fsure\fth\bt\fthe\ft\bpe\fh\bs\fnot\f
d
e

t\bched\ffrom\fthe\fedges\fof\fthe\fcomponent.\f
5. \f
\f
\f
\f
\f\f
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I\fstallatio\f 6. With\fevery\fp\bss,\fundo\fthe\fbolts\fone\fturn\f\bt\f\b\f
ti

me\f\bltern\btely.\f
7. CAUTIONS:\f
Ne

w\fengine\ffront\fcovers\f\bre\fsupplied\f
with\f\b\fcr\bnksh\bft\ffront\fse\bl\f\blignment\fsleeve\f
which\fwill\fbe\fpushed\fout\fduring\finst\bll\btion.\f
M\bke\fsure\fth\bt\fno\fcomponent\ff\blls\foff\f
during\fremov\bl.\f
1. CAUTION:\fNew\fengine\ffront\fcovers\f\bre\f
su
pplied\fwith\f\b\fcr\bnksh\bft\ffront\fse\bl\f
\blignment\fsleeve\fwhich\fwill\fbe\fpushed\fout\f
during\finst\bll\btion.\f
2. CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
this\fst\bge.\f
3. CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
this\fst\bge.\f
\f
\f
\f\f
\f\f
\f
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4.Torque:\b 10\fNm\f
5. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
i
n

st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Torque:\b 10\fNm
\f
6. \f
7. Refer\fto:\f Tr\bnsmission\fFluid\fP\bn \f(307-01\f
Au t

om\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
\f
\f
\f
\f\f
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