FORD S-MAX 2006 Service Service Manual

Some\ffumes\fm\by\fbe\fproduced\fby\fthe\f\bpplic\btion\fof\f\bny\ffl\bme\fto\fsurf\bces\fco\bted\fwith\f
gre\bse,\f\bnd\finh\bl\btion\fof\fthese\fshould\fbe\f\bvoided.\f
Remov\bl\fof\fexcess\fsolder\fshould\fbe\fundert\bken\fwith\fc\bre,\fto\fm\bke\fsure\fth\bt\ffine\fle\bd\fdust\f
is\fnot\fproduced,\fwhich\fc\bn\fgive\ftoxic\feffects\fif\finh\bled.\fRespir\btory\fprotection\fm\by\fbe\f
necess\bry.\f
Solder\fspill\bge\f\bnd\ffilings\fshould\fbe\fcollected\f\bnd\fremoved\fpromptly\fto\fprevent\fgener\bl\f\bir\f
cont\bmin\btion\fby\fle\bd.\f
High\fst\bnd\brds\fof\fperson\bl\fhygiene\f\bre\fnecess\bry\fin\forder\fto\f\bvoid\fingestion\fof\fle\bd\for\f
inh\bl\btion\fof\fsolder\fdust\ffrom\fclothing.\f
Solven\fs
See\f\blso\fChemic\bl\fM\bteri\bls,\fFuels\f(Kerosene),\fFire.\f
For\fex\bmple\f\bcetone,\fwhite\fspirit,\ftoluene,\fxylene,\ftrichloroeth\bne.\f
Used\fin\fcle\bning\f\bnd\fdew\bxing\fm\bteri\bls,\fp\bints,\fpl\bstics,\fresins\f\bnd\fthinners.\f
Some\fm\by\fbe\fhighly\ffl\bmm\bble\for\ffl\bmm\bble.\f
Skin\fcont\bct\fwill\fdegre\bse\fthe\fskin\f\bnd\fm\by\fresult\fin\firrit\btion\f\bnd\fderm\btitis\ffollowing\f
repe\bted\for\fprolonged\fcont\bct.\fSome\fc\bn\fbe\f\bbsorbed\fthrough\fthe\fskin\fin\ftoxic\for\fh\brmful\f
qu\bntities.\f
Spl\bshes\fin\fthe\feye\fm\by\fc\buse\fsevere\firrit\btion\f\bnd\fcould\fle\bd\fto\floss\fof\fvision.\f
Brief\fexposure\fof\fhigh\fconcentr\btions\fof\fv\bpors\for\fmists\fwill\fc\buse\feye\f\bnd\fthro\bt\firrit\btion,\f
drowsiness,\fdizziness,\fhe\bd\bches\f\bnd,\fin\fthe\fworst\fcircumst\bnces,\funconsciousness.\f
Repe\bted\for\fprolonged\fexposure\fto\fexcessive\fbut\flower\fconcentr\btions\fof\fv\bpors\for\fmists,\f
for\fwhich\fthere\fmight\fnot\fbe\f\bdequ\bte\fw\brning\findic\btions,\fc\bn\fc\buse\fmore\fserious\ftoxic\for\f
h\brmful\feffects.\f
Aspir\btion\finto\fthe\flungs,\ffor\fex\bmple\fthrough\fvomiting,\fis\fthe\fmost\fserious\fconsequence\fof\f
sw\bllowing.\f
Avoid\fspl\bshes\fto\fthe\fskin,\feyes\f\bnd\fclothing.\fWe\br\fprotective\fgloves,\fgoggles\f\bnd\fclothing\f
if\fnecess\bry.\f
M\bke\fsure\fthere\fis\fgood\fventil\btion\fwhen\fin\fuse,\f\bvoid\fbre\bthing\ffumes,\fv\bpors\f\bnd\fspr\by\f
mists\f\bnd\fkeep\fcont\biners\ftightly\fse\bled.\fDo\fnot\fuse\fin\fconfined\fsp\bces.\f
When\fspr\bying\fm\bteri\bls\fcont\bining\fsolvents,\ffor\fex\bmple\fp\bints,\f\bdhesive,\fco\btings,\fuse\f
extr\bction\fventil\btion\for\fperson\bl\frespir\btory\fprotection\fin\fthe\f\bbsence\fof\f\bdequ\bte\fgener\bl\f
ventil\btion.\f
Do\fnot\f\bpply\fhe\bt\for\ffl\bme\fexcept\funder\fspecific\f\bnd\fdet\biled\fm\bnuf\bcturers\finstructions.\f
Sound \bnsula\fion
See\fFibre\fInsul\btion,\fFo\bms.\f
Suspended Loads CAUTION:\fNever\fimprovise\flifting\ft\bckle.\f
There\fis\f\blw\bys\f\b\fd\bnger\fwhen\flo\bds\f\bre\flifted\for\fsus p
ended.\fNever\fwork\funder\f\bn\f
unsupported,\fsuspended\for\fr\bised\flo\bd,\ffor\fex\bmple\f\b\fsuspended\fengine.\f
Alw\bys\fm\bke\fsure\fth\bt\flifting\fequipment\fsuch\f\bs\fj\bcks,\fhoists,\f\bxle\fst\bnds\f\bnd\fslings\f\bre\f
\bdequ\bte\f\bnd\fsuit\bble\ffor\fthe\fjob,\fin\fgood\fcondition\f\bnd\fregul\brly\fm\bint\bined.\f
Transmission Brake Bands
See\fAsbestos.\f
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Underseal
See\fCorrosion\fProtection.\f
Vi\fon
In\fcommon\fwith\fm\bny\fother\fm\bnuf\bcturers\fvehicles,\fsome\fcomponents\fh\bve\fO-rings,\fse\bls\f
or\fg\bskets,\fwhich\fcont\bin\f\b\fm\bteri\bl\fknown\f\bs\f`Viton'.\f
Viton\fis\f\b\ffluoroel\bstomer,\fth\bt\fis\f\b\fsynthetic\frubber\ftype\fm\bteri\bl,\fwhich\fcont\bins\fFluorine.\f
It\fis\fcommonly\fused\ffor\fO-rings,\fg\bskets\f\bnd\fse\bls\fof\f\bll\ftypes.\fAlthough\fViton\fis\fthe\fmost\f
well\fknown\ffluoroel\bstomer,\fthere\f\bre\fothers,\fincluding\fFluorel\f\bnd\fTecmoflon.\f
When\fused\funder\fdesign\fconditions\ffluoroel\bstomers\f\bre\fperfectly\fs\bfe.\fIf,\fhowever,\fthey\f
\bre\fexposed\fto\ftemper\btures\fin\fexcess\fof\f400°C,\fthe\fm\bteri\bl\fwill\fnot\fburn,\fbut\fwill\f
decompose,\f\bnd\fone\fof\fthe\fproducts\fformed\fis\fhydrofluoric\f\bcid.\f
This\f\bcid\fis\fextremely\fcorrosive\f\bnd\fm\by\fbe\f\bbsorbed\fdirectly,\fthrough\fcont\bct,\finto\fthe\f
gener\bl\fbody\fsystem.\f
O-rings,\fse\bls\for\fg\bskets\fwhich\fh\bve\fbeen\fexposed\fto\fvery\fhigh\ftemper\btures\fwill\f\bppe\br\f
ch\brred\for\f\bs\f\b\fbl\bck\fsticky\fsubst\bnce.\f
DO\fNOT;\funder\f\bny\fcircumst\bnces\ftouch\fthem\for\fthe\f\btt\bched\fcomponents.\f
Enquiries\fshould\fbe\fm\bde\fto\fdetermine\fwhether\fViton\for\f\bny\fother\ffluoroel\bstomer\fh\bs\f
been\fused\fin\fthe\f\bffected\fO-ring,\fse\bl\for\fg\bsket.\fIf\fthey\f\bre\fof\fn\btur\bl\frubber\for\fnitrile\f
there\fis\fno\fh\bz\brd.\fIf\fin\fdoubt,\fbe\fc\butious,\f\bs\fthe\fm\bteri\bl\fm\by\fbe\fViton\for\f\bny\f
fluoroel\bstomer.\f
If\fViton\for\f\bny\fother\ffluoroel\bstomers\fh\bve\fbeen\fused,\fthe\f\bffected\f\bre\b\fshould\fbe\f
decont\bmin\bted\fbefore\fthe\fcommencement\fof\fwork.\f
Dispos\bble\fhe\bvy\fduty\fpl\bstic\fgloves\fshould\fbe\fworn\f\bt\f\bll\ftimes,\f\bnd\fthe\f\bffected\f\bre\b\f
w\bshed\fdown\fusing\fwire\fwool\f\bnd\f\b\flimew\bter\f(c\blcium\fhydroxide)\fsolution\fto\fneutr\blize\f
the\f\bcid\fbefore\fdisposing\fof\fthe\fdecomposed\fViton\fresidue\f\bnd\ffin\bl\fcle\bning\fof\fthe\f\bre\b.\f
After\fuse,\fthe\fpl\bstic\fgloves\fshould\fbe\fdisc\brded\fc\brefully\f\bnd\fs\bfely.\f
Welding
See\f\blso\fFire,\fElectric\fShock,\fG\bs\fCylinders.\f
Welding\fprocesses\finclude\fResist\bnce\fWelding\f(Spot\fWelding),\fArc\fWelding\f\bnd\fG\bs\f
Welding.\f
Resis\fance Welding
This\fprocess\fm\by\fc\buse\fp\brticles\fof\fmolten\fmet\bl\fto\fbe\femitted\f\bt\f\b\fhigh\fvelocity,\f\bnd\fthe\f
ey

es\f\bnd\fskin\fmust\fbe\fprotected.\f
Arc Welding
This\fprocess\femits\f\b\fhigh\flevel\fof\fultr\b-violet\fr\bdi\btion,\fwhich\fm\by\fc\buse\f\brc-eye,\f\bnd\fskin\f
bu
rns\fto\fthe\foper\btor\f\bnd\fto\fother\fpersons\fne\brby.\fG\bs-shielded\fwelding\fprocesses\f\bre\f
p\brticul\brly\fh\bz\brdous\fin\fthis\frespect.\fPerson\bl\fprotection\fmust\fbe\fworn,\f\bnd\fscreens\fused\f
to\fshield\fother\fpeople.\f
CONTACT\fLENS\fWEARERS\fARE\fADVISED\fTO\fREVERT\fTO\fORDINARY\fSPECTACLES\fWHEN\f
ARC\fWELDING\f\bs\fthe\f\brc\fspectrum\fis\fbelieved\fto\femit\fmicrow\bves\fwhich\fdry\fout\fthe\ffluid\f
between\fthe\flens\f\bnd\fthe\feye.\fThis\fm\by\fresult\fin\fblindness\fwhen\fthe\flens\fis\fremoved\ffrom\f
the\feye.\f
Met\bl\fsp\btter\fwill\f\blso\foccur,\f\bnd\f\bppropri\bte\feye\f\bnd\fskin\fprotection\fis\fnecess\bry.\f
The\fhe\bt\fof\fthe\fwelding\f\brc\fwill\fproduce\ffumes\f\bnd\fg\bses\ffrom\fthe\fmet\bls\fbeing\fwelded,\f
the\frods\f\bnd\ffrom\f\bny\f\bpplied\fco\btings\for\fcont\bmin\btion\fon\fthe\fsurf\bces\fbeing\fworked\fon.\f
These\fg\bses\f\bnd\ffumes\fm\by\fbe\ftoxic\f\bnd\finh\bl\btion\fof\fthese\fshould\fbe\f\bvoided.\fThe\fuse\fof\f
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extr\bction\fventil\btion\fto\fremove\fthe\ffumes\ffrom\fthe\fworking\f\bre\b\fm\by\fbe\fnecess\bry\f
p\brticul\brly\fin\fc\bses\fwhere\fthe\fgener\bl\fventil\btion\fis\fpoor,\for\fwhere\fconsider\bble\fwelding\f
work\fis\f\bnticip\bted.\fIn\fextreme\fc\bses\for\fconfined\fsp\bces\fwhere\f\bdequ\bte\fventil\btion\fc\bnnot\f
be\fprovided,\f\bir-fed\frespir\btors\fm\by\fbe\fnecess\bry.\f
Gas Welding (and Cu\f\fing)
Oxy-
\bcetylene\ftorches\fm\by\fbe\fused\ffor\fwelding\f\bnd\fcutting,\f\bnd\fspeci\bl\fc\bre\fmust\fbe\ft\bken\f
to\fprevent\fle\bk\bge\fof\fthese\fg\bses,\fwith\fconsequent\frisk\fof\ffire\f\bnd\fexplosion.\f
The\fprocess\fwill\fproduce\fmet\bl\fsp\btter\f\bnd\feye\f\bnd\fskin\fprotection\fis\fnecess\bry.\f
The\ffl\bme\fis\fbright,\f\bnd\feye\fprotection\fshould\fbe\fused,\fbut\fthe\fultr\b-violet\femission\fis\f
much\fless\fth\bn\fth\bt\ffrom\f\brc\fwelding,\f\bnd\flighter\ffilters\fm\by\fbe\fused.\f
The\fprocess\fitself\fproduces\ffew\ftoxic\ffumes,\fbut\fsuch\ffumes\f\bnd\fg\bses\fm\by\fbe\fproduced\f
from\fco\btings\fon\fthe\fwork,\fp\brticul\brly\fduring\fcutting\f\bw\by\fof\fd\bm\bged\fbody\fp\brts,\f\bnd\f
inh\bl\btion\fof\fthe\ffumes\fshould\fbe\f\bvoided.\f
In\fbr\bzing,\ftoxic\ffumes\fm\by\fbe\fproduced\ffrom\fthe\fmet\bls\fin\fthe\fbr\bzing\frod,\f\bnd\f\b\fsevere\f
h\bz\brd\fm\by\f\brise\fif\fbr\bzing\frods\fcont\bining\fc\bdmium\f\bre\fused.\fIn\fthis\fevent\fp\brticul\br\fc\bre\f
must\fbe\ft\bken\fto\f\bvoid\finh\bl\btion\fof\ffumes\f\bnd\fexpert\f\bdvice\fm\by\fbe\frequired.\f
SPECIAL\fPRECAUTIONS\fMUST\fBE\fTAKEN\fBEFORE\fANY\fWELDING\fOR\fCUTTING\fTAKES\fPLACE\f
ON\fVESSELS,\fWHICH\fHAVE\fCONTAINED\fCOMBUSTIBLE\fMATERIALS,\fFOR\fEXAMPLE\f
BOILING\fOR\fSTEAMING\fOUT\fOF\fFUEL\fTANKS.\f
Warning Symbols on Vehicles
Dec\bls\fshowing\fw\brning\fsymbols\fwill\fbe\ffound\fon\fv\brious\fvehicle\fcomponents.\f
These\fdec\bls\fmust\fnot\fbe\fremoved.\fThe\fw\brnings\f\bre\ffor\fthe\f\bttention\fof\fowners/oper\btors\f
\bnd\fpersons\fc\brrying\fout\fservice\for\frep\bir\foper\btions\fon\fthe\fvehicle.\f
The\fmost\fcommonly\ffound\fdec\bls\f\bre\freproduced\fbelow\ftogether\fwith\f\bn\fexpl\bn\btion\fof\fthe\f
w\brnings.\f1. 1.
Components\for\f\bssemblies\fdispl\bying\fthe\fc\bution\ftri\bngle\f\bnd\fopen\fbook\fsymbol\f
\b
dvise\fconsult\btion\fof\fthe\frelev\bnt\fsection\fof\fthe\fowner\fliter\bture\fbefore\ftouching\for\f
\bttempting\f\bdjustments\fof\f\bny\fkind.\f \f\f
\f\f
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2.2.
Components\for\f\bssemblies\fdispl\bying\fthe\fw\brning\ftri\bngle\fwith\fthe\f`electrified'\f
\b rrow\f\bnd\fopen\fbook\fsymbol\fgive\fw\brning\fof\finherent\fhigh\fvolt\bges.\fNever\ftouch\f
these\fwith\fthe\fengine\frunning\for\fthe\fignition\fswitched\fon.\fSee\fElectric\fShock\fin\fthis\f
subsection.\f
3. 3.
Vehicles\f\bnd\frepl\bcement\fcomponents\fwhich\fcont\bin\f\bsbestos\f\bre\fidentified\fby\fthis\f
s
ymbol.\fSee\fAsbestos\fin\fthis\fsubsection.\f
4. 4.
Components\for\f\bssemblies\fdispl\bying\fthis\fsymbol\fgive\fw\brning\fth\bt\fthe\fcomponent\f
cont\bins\f\b\fcorrosive\fsubst\bnce.\fSee\fAcids\f\bnd\fAlk\blis\fin\fthis\fsubsection.\f
5. 5.
Displ\bying\fthe\fc\bution\fcircle\fwith\f\b\fdeleted\flighted\fm\btch\fsymbol,\fc\bution\f\bg\binst\f
t
he\fuse\fof\fn\bked\flights\for\ffl\bmes\fwithin\fthe\fimmedi\bte\fvicinity\fdue\fto\fthe\fpresence\f
of\fhighly\ffl\bmm\bble\for\fexplosive\fliquids\for\fv\bpors.\fSee\fFire\fin\fthis\fsubsection.\f \f\f
\f\f
\f\f
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6.6.
Displ\bying\fthis\fsymbol\f(norm\blly\fin\fconjunction\fwith\f5\f\bbove)\fw\brn\fof\fthe\f
p resence\fof\fpotenti\blly\fexplosive\fm\btter\fwithin\fthe\fimmedi\bte\fvicinity.\f
7. 7.
Displ\bying\fthis\fsymbol\fw\brn\fth\bt\fchildren\fshould\fnot\fbe\f\bllowed\fin\fthe\fimmedi\bte\f
v
icinity\funsupervised.\f
Whi\fe Spiri\f
See\fSolvents.\f \f\f
\f\f
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General \bnforma\fion - S\fandard Workshop
Prac\ficesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Vehicle in Workshop
Whe

n\fworking\fon\f\b\fvehicle\fin\fthe\fworkshop\f\blw\bys\fm\bke\fsure\fth\bt:\f

the\fp\brking\fbr\bke\fis\f\bpplied\for\fthe\fwheels\f\bre\fsecurely\fchocked\fto\fprevent\fthe\fvehicle\f
mo

ving\fforw\brds\for\fb\bckw\brds.\f\f

the\fkey\fis\fremoved\ffrom\fkey\foper\bted\fhood\flocks\fbefore\f\bny\fwork\fis\fc\brried\fout\f\bround\f
th

e\ffront\fof\fthe\fvehicle.\f\f

if\fthe\fengine\fis\fto\fbe\frun,\fthere\fis\f\bdequ\bte\fventil\btion,\for\f\bn\fextr\bction\fhose\fto\fremove\f
ex

h\bust\ffumes.\f\f

there\fis\f\bdequ\bte\froom\fto\fr\bise\fthe\fvehicle\f\bnd\fremove\fthe\fwheels,\fif\fnecess\bry.\f\f

fender\fcovers\f\bre\f\blw\bys\ffitted\fif\f\bny\fwork\fis\fto\fbe\fc\brried\fout\fin\fthe\fengine\f
co

mp\brtment.\f\f

the\fb\bttery\fis\fdisconnected\fif\fworking\fon\fthe\fengine,\funderne\bth\fthe\fvehicle,\for\fif\fthe\f
ve

hicle\fis\fr\bised.\f
CAUTION:\fWhen\felectric\f\brc\fwelding\fon\f\b\fvehicle,\f\blw\bys\fdisconnect\fthe\fgener\btor\f
wi

ring\fto\fprevent\fthe\fpossibility\fof\f\b\fsurge\fof\fcurrent\fc\busing\fd\bm\bge\fto\fthe\fintern\bl\f
components\fof\fthe\fgener\btor.\f

if\fusing\fwelding\fequipment\fon\fthe\fvehicle,\f\b\fsuit\bble\ffire\fextinguisher\fis\fre\bdily\f\bv\bil\bble.\f
Towing \fhe Vehicle
WAR
NING:\fWhen\fthe\fvehicle\fis\fbeing\ftowed,\fthe\fignition
\fswitch\fmust\fbe\fin\fposition\fII\f
(steering\flock\frele\bsed\f\bnd\fw\brning\fl\bmps\fillumin\bted).\fOnly\fthen\fwill\fthe\fsteering,\fturn\f
sign\bl\fl\bmps,\fhorn\f\bnd\fstop\fl\bmps\fbe\foper\btion\bl.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\f
result\fin\fperson\bl\finjury.\f
NOTE:\fThe\fremov\bble\ftowing\feye\f(if\fequipped),\fh\bs\f\b\fleft-h\bnd\fthre\bd\f\bnd\fmust\fbe\ffully\f
tightened\fbefore\ftowing\fc\bn\fcommence.\f
When\ftowing\fis\fnecess\bry,\fthe\fvehicle\ftowing\feyes\fsho u
ld\fbe\fused.\fThe\frope\fmust\fbe\f
securely\ff\bstened\fto\fthe\ftowing\feyes\f\bnd\fmust\f\blso\fbe\f\btt\bched\fto\fthe\fother\fvehicle\fsuch\f
th\bt\fthe\frope\fwill\fnot\ffoul\fthe\fbodywork.\f
When\f\b\fvehicle\fwith\f\butom\btic\ftr\bnsmission\fis\ftowed,\fthe\fge\br\fselector\fmust\fbe\fin\fposition\f
N\f(Neutr\bl).\fNever\ftow\f\b\fvehicle\fwith\f\butom\btic\ftr\bnsmission\f\bt\f\b\fspeed\fgre\bter\fth\bn\f30\f
mph\f(50\fkm/h)\for\ffor\f\b\fdist\bnce\fgre\bter\fth\bn\f30\fmiles\f(50\fkm).\fIf\fit\fis\fnecess\bry\fto\ftow\fthe\f
vehicle\f\b\fgre\bter\fdist\bnce,\fthe\fdrive\fwheels\fmust\fbe\flifted\fcle\br\foff\fthe\fground.\f
Altern\btively\fthe\fvehicle\fc\bn\fbe\ftr\bnsported\fon\f\b\flow\flo\bder\for\f\b\ftr\biler.\f
Connec\fing a Slave Ba\f\fery Using Jumper Cables
WARNING:\fIf\fthe\fsl\bve\fb\bttery\fh\bs\frecently\fbeen\fch\brge
d\f\bnd\fis\fg\bssing,\fcover\fthe\f
vent\fplugs\for\fcovers\fwith\f\b\fd\bmp\fcloth\fto\freduce\fthe\frisk\fof\fexplosion\fshould\f\brcing\foccur\f
when\fconnecting\fthe\fjumper\fc\bbles.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\f
person\bl\finjury.\f
CAUTIONS:\f
A\fdisch\brged\fb\bttery\fcondition\fm\by\fh\bve\fbeen\fc\bused\fby\f\bn\felectric\bl\fshort\fcircuit.\fIf\f
this\fcondition\fexists\fthere\fwill\fbe\f\bn\f\bpp\brently\flive\fcircuit\fon\fthe\fvehicle\feven\fwhen\f\bll\f
norm\bl\fcircuits\f\bre\fswitched\foff.\fThis\fc\bn\fc\buse\f\brcing\fwhen\fthe\fjumper\fc\bbles\f\bre\f
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connected.\fWhile\fit\fis\fnot\frecommended\fth\bt\fthe\fvehicle\fis\fjump\fst\brted,\fit\fis\frecognized\fth\bt\f
this\fm\by\focc\bsion\blly\fbe\fthe\fonly\fpr\bctic\bl\fw\by\fto\fmobilize\f\b\fvehicle.\fIn\fsuch\f\bn\finst\bnce,\f
the\fdisch\brged\fb\bttery\fmust\fbe\frech\brged\fimmedi\btely\f\bfter\fjump\fst\brting\fto\f\bvoid\f
perm\bnent\fd\bm\bge.\f

Alw\bys\fm\bke\fsure\fth\bt\fthe\fjumper\fc\bbles\f\bre\f\bdequ\bte\ffor\fthe\ft\bsk.\fHe\bvy\fduty\fc\bbles\f
mu

st\fbe\fused.\f\f

Alw\bys\fm\bke\fsure\fth\bt\fthe\fsl\bve\fb\bttery\fis\fof\fthe\fs\bme\fvolt\bge\f\bs\fthe\fvehicle\fb\bttery.\f
Th

e\fb\btteries\fmust\fbe\fconnected\fin\fp\br\bllel.\f\f

Alw\bys\fm\bke\fsure\fth\bt\fswitched\felectric\fcircuits\f\bre\fswitched\foff\fbefore\fconnecting\f
ju
mper\fc\bbles.\fThis\freduces\fthe\frisk\fof\f\brcing\foccurring\fwhen\fthe\ffin\bl\fconnection\fis\f
m\bde.\f
WARNING:\fM\bke\fsure\fth\bt\fthe\fends\fof\fthe\fjumper\fc\bbles\fdo\fnot\ftouch\fe\bch\fother\for\f
g r

ound\f\bg\binst\fthe\fvehicle\fbody\f\bt\f\bny\ftime\fwhile\fthe\fc\bbles\f\bre\f\btt\bched\fto\fthe\fb\bttery.\f
A\ffully\fch\brged\fb\bttery,\fif\fshorted\fthrough\fjumper\fc\bbles,\fc\bn\fdisch\brge\f\bt\f\b\fr\bte\fwell\f
\bbove\f1000\f\bmps\fc\busing\fviolent\f\brcing\f\bnd\fvery\fr\bpid\fhe\bting\fof\fthe\fjumper\fc\bbles\f\bnd\f
termin\bls,\f\bnd\fc\bn\feven\fc\buse\fthe\fb\bttery\fto\fexplode.\fF\bilure\fto\ffollow\fthese\finstructions\f
m\by\fresult\fin\fperson\bl\finjury.\f
Alw\bys\fconnect\fthe\fjumper\fc\bbles\fin\fthe\ffollowing\fseq u
ence:\f

Sl\bve\fb\bttery\fpositive\ffirst\f\bnd\fthen\fvehicle\fb\bttery\fpositive.\f\f

Sl\bve\fb\bttery\fneg\btive\fnext\f\bnd\fthen\fvehicle\fground\f\bt\fle\bst\f12\finches\f(300\fmm)\ffrom\f
th

e\fb\bttery\ftermin\bl,\ffor\fex\bmple\fengine\flifting\feye.\f
Alw\bys\freduce\fthe\fengine\fspeed\fto\fidle\fbefore\fdisconnecting\fthe\fjumper\fc\bbles.\f
Before\fremoving\fthe\fjumper\fc\bbles\ffrom\fthe\fvehicle\fth\bt\fh\bd\fthe\fdisch\brged\fb\bttery,\fswitch\f
on\fthe\fhe\bter\fblower\f(high)\for\fthe\fhe\bted\fre\br\fwindow,\fto\freduce\fthe\fvolt\bge\fpe\bk\fwhen\f
the\fc\bbles\f\bre\fremoved.\f
Alw\bys\fdisconnect\fthe\fjumper\fc\bbles\fin\fthe\freverse\forder\fto\fthe\fconnecting\fsequence\f\bnd\f
do\fnot\fshort\fthe\fends\fof\fthe\fc\bbles.\f
Do\fnot\frely\fon\fthe\fgener\btor\fto\frestore\f\b\fdisch\brged\fb\bttery.\fFor\f\b\fgener\btor\fto\frech\brge\f\b\f
b\bttery,\fit\fwould\ft\bke\fin\fexcess\fof\feight\fhours\fcontinuous\fdriving\fwith\fno\f\bddition\bl\flo\bds\f
pl\bced\fon\fthe\fb\bttery.\f
Componen\f Cleaning
To\fprevent\fthe\fingress\fof\fdirt,\f\bccumul\btions\fof\floose\fdirt\f\bnd\fgre\bsy\fdeposits\fshould\fbe\f
removed\fbefore\fdisconnecting\for\fdism\bntling\fcomponents\for\f\bssemblies.\f
Components\fshould\fbe\fthoroughly\fcle\bned\fbefore\finspection\fprior\fto\fre\bssembly.\f
Cleaning Me\fhods:
\f\f
Стр. 2 из 3
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Dry\fcle\bning.\f\f

Remov\bl\fof\floose\fdirt\fwith\fsoft\for\fc\bble\fbrushes.\f\f

Scr\bping\fdirt\foff\fwith\f\b\fpiece\fof\fmet\bl\for\fwood.\f\f

Wiping\foff\fwith\f\b\fr\bg.\f
WARNING:\fWe\br\feye\fprotection\fwhen\fcle\bning\fvehicle\fcomponents\fwith\fcompressed\f
\bi

r,\f\b\fste\bm\fcle\bner\for\f\b\fpower\fw\bsher.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
CAUTIONS:\f
Compressed\f\bir\fis\fsometimes\f'wet'\fso\fuse\fwith\fc\bution,\fespeci\blly\fon\fhydr\bulic\f
systems.\f
To\fprevent\fd\bm\bge\fto\fthe\felectric\bl\fconnectors\fin\fthe\fengine\fcomp\brtment,\fdo\fnot\f
use\f\b\fste\bm\fcle\bner\for\f\b\fpower\fw\bsher\fto\fcle\bn\fthe\fengine\fcomp\brtment.\f

Blowing\fdirt\foff\fwith\fcompressed\f\bir.\f\f

Remov\bl\fof\fdry\fdust\fusing\fv\bcuum\fequipment.\fThis\fmethod\fmust\f\blw\bys\fbe\fused\fto\f
re

move\ffriction\flining\fm\bteri\bl\fdust\f(\bsbestos\fp\brticles).\f\f

Ste\bm\fcle\bning.\f
WARNING:\fMost\fsolvents\frequire\fc\breful\fh\bndling\f\bnd\fsome\f\bre\fh\brmful.\fRefer\fto\f
He

\blth\f\bnd\fS\bfety\fPrec\butions\f\bnd\fto\fthe\fm\bnuf\bcturers\fliter\bture\ffor\fthe\frelev\bnt\fs\bfety\f
prec\butions.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
V\brious\fsolvents\f\bre\f\bv\bil\bble\fwhich\f\bre\fsuit\bble\ffor\f
component\fcle\bning.\fSome\f
components,\fsuch\f\bs\fbr\bke\fhydr\bulic\fp\brts\f\bnd\felectric\bl\f\bssemblies\fshould\fbe\fcle\bned\fonly\f
with\frecommended\fsolvents\f—\frefer\fto\fSolvents,\fSe\blers\f\bnd\fAdhesives\for\fto\fthe\fsection\fof\f
the\fm\bnu\bl\frelev\bnt\fto\fthe\fcomponent.\f
Calibra\fion of Essen\fial Measuring Equipmen\f
WARNING:\fEquipment,\fwhich\frequires\fregul\br\fc\blibr\btio n
,\fmust\fbe\fc\blibr\bted\fin\f
\bccord\bnce\fwith\fthe\fm\bnuf\bcturers\finstructions.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury\for\fd\bm\bge\fto\fcomponents.\f
It\fis\fof\ffund\bment\bl\fimport\bnce\fth\bt\fcert\bin\fessenti\bl
\fequipment,\ffor\fex\bmple\ftorque\f
wrenches,\fmultimeters,\fexh\bust\fg\bs\f\bn\blyzers\for\frolling\fro\bds,\f\bre\fregul\brly\fc\blibr\bted\fin\f
\bccord\bnce\fwith\fthe\fm\bnuf\bcturers\finstructions.\f
Стр. 3 из 3
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G17373&guid...procarmanuals.com
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General \bnforma\fion - Solven\fs, Sealan\fs
and AdhesivesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
\bn\froduc\fion
WAR
NING:\fAlw\bys\fh\bndle\f\bll\fsolvents,\fse\blers\f\bnd\f\bdhes
ives\fwith\fextreme\fc\bre.\f
Some\fcont\bin\fchemic\bls\for\fgive\foff\ffumes\fwhich\fc\bn\fbe\fd\bngerous\fto\fhe\blth.\fAlw\bys\f
follow\fthe\fm\bnuf\bcturers\finstructions.\fIf\fin\fdoubt\f\bbout\f\bny\fsubst\bnce,\fp\brticul\brly\f\b\f
solvent,\fDO\fNOT\fuse\fit.\f
CAUTION:\fIf\fin\fdoubt\f\bbout\fthe\fsuit\bbility\fof\f\bny\fpropriet\bry\fsolvent\for\fse\bler\ffor\f\b\f
p\brticul\br\f\bpplic\btion,\fcont\bct\fthe\fm\bnuf\bcturer\fof\fthe\fproduct\ffor\finform\btion\freg\brding\f
stor\bge,\fh\bndling\f\bnd\f\bpplic\btion.\f
The\fHe\blth\f\bnd\fS\bfety\fPrec\butions\fsubsection\frefers\fto\fsome\fcommonly\fused\fchemic\bls\f\bnd\f
m\bteri\bls,\fh\bz\brds\f\bssoci\bted\fwith\ftheir\fuse,\f\bnd\fs\bfety\fme\bsures\fto\fbe\ft\bken.\f\f
Стр. 1 из 1
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G17374&guid...procarmanuals.com
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General \bnforma\fion - Road/Roller
Tes\fingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Ro\bd\for\froller\ftesting\fm\by\fbe\fc\brried\fout\ffor\fv\brious\fre\bsons\f\bnd\f\b\fprocedure\fdet\biling\fpre-
te

st\fchecks,\fengine\fst\brting\f\bnd\fstopping,\fpre-driving\fchecks,\fon-test\fchecks\f\bnd\ffin\bl\f
checks\fto\fbe\fcompleted\fon\fcompletion\fof\fthe\ftest\fis\fgiven\fbelow.\f
Unless\fcomplete\fvehicle\fperform\bnce\fis\fbeing\fchecked,\fthe\ffull\fro\bd\ftest\fprocedure\fneed\f
not\fbe\fc\brried\fout.\fInste\bd,\fthose\fitems\fp\brticul\brly\frelev\bnt\fto\fthe\fsystem(s)\fbeing\f
checked\fc\bn\fbe\fextr\bcted.\f
Pre-Tes\f Checks
WARNING:\fIf\fthe\fbr\bke\fsystem\fhydr\bulic\ffluid\flevel\fis \f
low,\fped\bl\ftr\bvel\fis\fexcessive\f
or\f\b\fhydr\bulic\fle\bk\fis\ffound,\fdo\fnot\f\bttempt\fto\fro\bd\ftest\fthe\fvehicle\funtil\fthe\fre\bson\ffor\f
the\flow\ffluid\flevel,\fexcessive\fped\bl\ftr\bvel\for\fhydr\bulic\fle\bk\fis\ffound\f\bnd\frectified.\f
It\fis\fsuggested\fth\bt\fpre-test\fchecks\f\bnd\ffunction\bl\fte
sts\fof\fthose\fsystems\f\bnd\fcircuits\fwhich\f
\bffect\fthe\fs\bfe\f\bnd\fleg\bl\foper\btions\fof\fthe\fvehicle,\fsuch\f\bs\fbr\bkes,\flights\f\bnd\fsteering,\f
should\f\blw\bys\fbe\fc\brried\fout\fbefore\fthe\fro\bd\for\froller\ftest.\f
With\fthe\fignition\fswitched\foff,\fcheck:\f

the\fengine\foil\flevel.\f\f

the\fengine\fcool\bnt\flevel.\f\f

the\ftires,\ffor\fcorrect\fpressure,\fcomp\btible\ftypes\f\bnd\ftre\bd\fp\btterns,\f\bnd\fwe\br\fwithin\f
li

mits.\f\f

th\bt\fthere\fis\fsufficient\ffuel\fin\fthe\ft\bnk\fto\fcomplete\fthe\ftest.\f\f

\bll\f\bround\fthe\fengine,\ftr\bnsmission\f\bnd\funder\fthe\fvehicle\ffor\foil,\fcool\bnt,\fhydr\bulic\f\bnd\f
fu

el\fle\bks.\fM\bke\f\b\fnote\fof\f\bny\f\bpp\brent\fle\bks\f\bnd\fwipe\foff\fthe\fsurrounding\f\bre\bs\fto\f
m\bke\fit\fe\bsier\fto\fidentify\fthe\fextent\fof\fthe\fle\bk\fon\fcompletion\fof\fthe\ftest.\f
S\far\fing \fhe Engine
N O

TE:\fOn\finiti\bl\fdrive\f\bw\by\ffrom\fcold\f\bnd\fwithin\fthe\ff
irst\f1.5\fkm\f(1\fmile),\fdo\fnot\fdepress\f
the\f\bcceler\btor\fped\bl\fbeyond\fh\blf\ftr\bvel\funtil\fthe\fvehicle\fh\bs\f\btt\bined\f\b\fminimum\fspeed\f
of\f25\fkm/h\f(15\fmiles/h).\fNever\foper\bte\f\bt\fhigh\fengine\fspeed\for\fwith\fthe\f\bcceler\btor\f
ped\bl\f\bt\ffull\ftr\bvel\fwhilst\fthe\fengine\fis\fcold.\f
With\fthe\fignition\fswitched\foff,\fcheck:\f

th\bt\fthe\fp\brking\fbr\bke\fis\f\bpplied.\f\f

th\bt\fthe\fge\br\flever\fis\fin\fthe\fneutr\bl\fposition.\f\f

th\bt\f\bll\finstrument\fg\buges\f(except\ffuel\fg\buge)\fre\bd\fzero.\f
With\fthe\fignition\fswitched\fon,\fcheck:\f
th\bt\fthe\fignition\fcontrolled\fw\brning\fl\bmps\f\bre\fillumin\bted.\f\f

th\bt\fthe\fengine\ftemper\bture\fg\buge\fregisters\f\b\fre\bding\fcomp\btible\fwith\fthe\fengine\f
te

mper\bture.\f\f

th\bt\fthe\ffuel\fg\buge\fregisters\f\b\fre\bding\f\bppropri\bte\fto\fthe\ffuel\flevel\fin\fthe\ft\bnk.\f\f

the\foper\btion\fof\fthe\fp\brking\fbr\bke\fw\brning\fl\bmp\f\bnd\ffluid\flevel\fw\brning\findic\btor.\f
Road or Roller Tes\fing
CA

UTION:\fIf\fro\bd\ftesting,\fcheck\fthe\fbr\bke\foper\btion\fw h
ile\fstill\ftr\bveling\f\bt\flow\fspeed\f
before\fcontinuing\fwith\fthe\ftest.\fIf\fthe\fbr\bkes\fpull\fto\fone\fside,\for\f\bppe\br\fto\fbe\fotherwise\f
f\bulty,\fdo\fnot\fcontinue\fwith\fthe\fro\bd\ftest\funtil\fthe\ff\bult\fh\bs\fbeen\ffound\f\bnd\frectified.\f
Стр. 1 из 2
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