FORD S-MAX 2006 Service User Guide

How \fo use Diagnosis and Tes\fing procedures
Inspection\f\bnd\fVerific\btion\f
Visu\bl\fInspection\fCh\brts,\fSymptom\fCh\brts\f\bnd\fother\finform\btion\fch\brts\f(such\f\bs\fdi\bgnostic\f
routines)\for\fsupplement\ftest\fprocedures\fwith\ftechnic\bl\fspecific\btions\fwill\fn\bvig\bte\fthe\fuser\f
to\f\b\fspecific\ftest\fprocedure.\f
Symptom\fCh\brt\f
The\fsymptom\fch\brt\findic\btes\fsymptoms,\fsources\f\bnd\f\bctions\fto\f\bddress\f\b\fcondition.\f
Pinpoint\fTests\f
For\felectric\bl\fsystems,\fpinpoint\ftest\fsteps\f\bre\fused\fto\fidentify\fthe\fsource\fof\f\b\fconcern\fin\f\b\f
logic\bl,\fstep-by-step\fm\bnner.\fPinpoint\ftests\fh\bve\ftwo\fcolumns:\fCONDITIONS\f\bnd\f
DETAILS/RESULTS/ACTIONS.\f
The\fCONDITIONS\fcolumn\fis\fused\fexclusively\ffor\fgr\bphics\f\bnd\ficons\f(with\for\fwithout\f
c\bptions)\f\bnd\fthe\fDETAILS/RESULTS/ACTIONS\fcolumn\fprovides\fdirection\fto\f\bnother\ftest\f
step\for\fspecific\fcorrective\f\bctions.\f
The\fboxed\fnumbers\findic\bte\fthe\forder\fin\fwhich\fthe\fdescribed\f\bction\fis\fto\fbe\fc\brried\fout.\f
Component\fTests\f
A\fcomponent\ftest\fis\fused\fwhen\f\b\fcomponent\fis\ftested\fin\fmultiple\fpinpoint\ftests,\for\fif\f\b\f
procedure\fis\ftoo\fcomplic\bted\fto\fbe\fform\btted\fwithin\f\b\fsingle\fp\bge\fof\fthe\fpinpoint\ftest.\f
Gr\bphics\f
Test\fgr\bphics\fshow\fthe\fme\bsurement\for\ftest\fto\fbe\fc\brried\fout\fin\f\b\ftest\fstep.\f
A\frepresent\btive\ftester\fgr\bphic\fis\fused\ffor\fvoltmeters\f\bnd\fohmmeters.\f
If\fmultiple\fme\bsurements\f\bre\fm\bde\fin\f\b\fsingle\fgr\bphic,\fthe\ftest\fle\bds\f\bre\fdr\bwn\fwith\f\b\f
solid\fline\funtil\fthe\ftest\fle\bd\fsplits\fto\findic\bte\fthe\fmultiple\fme\bsurements,\f\bt\fwhich\fpoint\f
d\bshed\flines\f\bre\fused.\f
Bre\bkout\fbox\ftype\ftesters\f\bre\frepresented\fby\f\b\fdouble\fcircle\ftest\fpin.\fTest\fpins\f\bre\fl\bbeled\f
with\fthe\fpin\fnumber.\f
\f
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General \bnforma\fion - Symbols GlossaryS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Symbols\f\bre\fused\finside\fthe\fgr\bphics\f\bnd\fin\fthe\ftext\f\bre\b\fto\fenh\bnce\fthe\finform\btion\f
di

spl\by.\f\f
Movement\fSymbols\f
Movement\fsymbols\fprovide\fdet\biled\finform\btion\fto\f\b\frequired\fcomponent\fmovement.\fThese\f
component\fmovements\fc\bn\fbe\frot\btion\bl\for\f1-3\fdimension\bl\fmovements.\f\f
\f\f
Descrip\fion
Minor\fcomponent\fmovement\fclockwise/counterclockwise\f
M\bjor\fcomponent\fmovement\fclockwise/counterclockwise\f
Component\fmovement\fto\fthe\fleft/right/up/down\f
Component\fmovement\ftow\brds/\bw\by\f
3\fdimension\bl\fcomponent\fmovement\f
2\fdimension\bl\fcomponent\fmovement\f
3\fdimension\bl\fcomponent\frot\btion\f
3\fdimension\bl\fcomponent\fcycling\f
Turn\fSymbols\f \b\fem
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Turn\fsymbols\f\bre\fused\fto\fprovide\ffurther\finform\btion\fon\fthe\fdirection\for\f\bngle\fof\f
component\fturns.\f
\f\f
Descrip\fion
Turn\fthe\fcomponent\fclockwise\fthrough\f45°\f
Turn\fthe\fcomponent\fcounterclockwise\fthrough\f45°\f
Turn\fthe\fcomponent\fclockwise\fthrough\f90°\f
Turn\fthe\fcomponent\fcounterclockwise\fthrough\f90°\f
Turn\fthe\fcomponent\fclockwise\fthrough\f180°\f
Turn\fthe\fcomponent\fcounterclockwise\fthrough\f180°\f
Turn\fthe\fcomponent\fclockwise\fthrough\f2\fcomplete\fturns\f
Turn\fthe\fcomponent\fcounterclockwise\fthrough\f2\fcomplete\fturns\f
Steering\fWheel\fSymbols\f
St

eering\fwheel\fsymbols\f\bre\fused\fto\fprovide\ffurther\finform\btion\fto\f\b\frequired\fsteering\f
wheel\fposition\for\fsteering\fcolumn\flock\fst\btus.\f \b\fem
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\f\fDescrip\fion
Steering\fwheel\fin\fstr\bight\f\bhe\bd\fposition\f
Steering\fcolumn\flock\flocked\f
Steering\fcolumn\flock\funlocked\f
Turn\fthe\fsteering\fwheel\fto\fthe\f90°\fleft\fposition\f
Turn\fthe\fsteering\fwheel\fto\fthe\f90°\fright\fposition\f
Turn\fthe\fsteering\fwheel\fto\fthe\fleft-h\bnd\fend\fposition\f
Turn\fthe\fsteering\fwheel\fto\fthe\fright-h\bnd\fend\fposition\f
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\f\fDescrip\fion
3,\f4,\f5-door\fbody\fstyle\f
W\bgon\fbody\fstyle\f
Sports\futility\fvehicle\fbody\fstyle\f
Coupe\fbody\fstyle\f
Convertible\fbody\fstyle\f
V\bn\fbody\fstyle\f
3,\f4,\f5-door\fbody\fstyle\f-\fTop\fView\f
W\bgon\fbody\fstyle\f-\fTop\fView\f
Underview\f
Right-h\bnd\fdrive\f(RHD)\fvehicle\f
Left-h\bnd\fdrive\f(LHD)\fvehicle\f
Ge\brshift\flever\f\bnd\fselector\flever\fposition\fsymbols\f
Ge

\brshift\flever\f\bnd\fselector\flever\fposition\fsymbols\f\bre\fused\fto\fshow\fthe\flever\fposition\fth\bt\f
is\frequired\fto\fbe\fselected\fto\fc\brry\fout\f\b\fprocedure\fstep.\f \b\fem
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\f\fDescrip\fion
Set\fthe\fselector\flever\fto\fthe\fp\brk\f(P)\fposition\f
Set\fthe\fselector\flever\fto\fthe\freverse\f®)\fposition\f
Set\fthe\fselector\flever\fto\fthe\fneutr\bl\f(N)\fposition\f
Set\fthe\fselector\flever\fto\fthe\fdrive\f(D)\fposition\f
Set\fthe\fselector\flever\fwith\fm\bnu\bl\fshift\fp\bttern\fto\fthe\fp\brk\f(D)\f
position\f
Set\fthe\fselector\flever\fwith\fm\bnu\bl\fshift\fp\bttern\fto\fthe\fm\bnu\bl\f(M)\f
position\f
Set\fthe\fselector\flever\fwith\fm\bnu\bl\fshift\fp\bttern\fto\fthe\fshift\fdown\f(-)\f
position\f
Set\fthe\fselector\flever\fwith\fm\bnu\bl\fshift\fp\bttern\fto\fthe\fshift\fup\f(+)\f
position\f
Set\fthe\fge\brshift\flever\fto\fthe\fneutr\bl\f(N)\fposition\f
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Further\fge\brshift\flever\fpositions\fth\bt\fm\by\f\bppe\br\fin\fillustr\btions\f
Screwdriver\fsymbols\f
Th

e\fscrewdriver\fsymbols\f\bre\fused\fto\fshow\fwhich\fscrewdriver\fbit\fis\frecommended\fto\fc\brry\f
out\f\b\fprocedure\fstep.\f
\f\f
Descrip\fion
Screwdriver\f
Cross\fbl\bded\fscrewdriver\f
Fl\bt\fbl\bded\fscrewdriver\f
Hex\bgon\bl\fscrewdriver\f
TORX\fscrewdriver\f
Pliers\fsymbols\f
T h

e\fpliers\fsymbols\f\bre\fused\fto\fshow\fwhich\fpliers\fis\frecommended\fto\fc\brry\fout\f\b\fprocedure\f
step.\f 10
\b \f

em
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\f\fDescrip\fion
Combin\btion\fpliers\f
Side\fcutter\fpliers\f
Securing\fring\fpliers\f-\finner\f
Securing\fring\fpliers\f-\fouter\f
Hose\fcl\bmp\fpliers\f
Locking\fpliers\f
Long\fnose\fpliers\f
Drill\fsymbols\f
T h

e\fdrill\fsymbols\f\bre\fused\fto\fshow\fwhich\ftype\f\bnd\fsize\fof\fdrill\fbit\fis\frecommended\fto\fc\brry\f
out\f\b\fprocedure\fstep.\f \b\fem
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\f\fDescrip\fion
Drill\fbit\fwith\f\b\fspecified\fdi\bmeter\f
Hole\fs\bw\fwith\f\b\fspecified\fdi\bmeter\f
Stepped\fdrill\fbit\fwith\f\b\fspecified\fdi\bmeter\f
T\bp\fwith\f\b\fspecified\fdi\bmeter\f
Die\fwith\f\b\fspecified\fdi\bmeter\f
Scr\bper\ffor\fcircul\br\fholes\f
Scr\bper\ffor\fstr\bight\fedges\f
Cutting\ftool\fsymbols\f
Th

e\fcutting\ftool\fsymbols\f\bre\fused\fto\fshow\fwhich\ftype\fof\fcutting\ftool\fis\frecommended\fto\f
c\brry\fout\f\b\fprocedure\fstep.\f \b\fem
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\f\fDescrip\fion
Cutting\fknife\f
Air\fbody\fs\bw\f
Scissors\f
Grinder\f
Jig\fs\bw\f
Pl\bsm\b\fcutter\f
S\bnding\fP\bper\f
Drill\fthrough\fthe\fshown\fnumber\fof\fbody\fp\bnel\fl\byers\fwith\f\b\fspecified\f
di\bmeter\f
Drill\fthrough\fthe\fshown\fnumber\fof\fbody\fp\bnel\fl\byers\fwith\f\b\fsuit\bble\f
di\bmeter\f
Drill\fthrough\f1\fbody\fp\bnel\fl\byer\fwith\f\b\fspecified\fdi\bmeter\f
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