steer FORD S-MAX 2006 Service Manual Online

Steering\bCol\fmn\bSwitches\b-\bSteering\b
Col\fmn\bLock\bMod\fleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Remove\fthe\fsteering\fwheel\fmodule.\f
Re
fer\fto:\f Steering\fWheel\fModule \f(211-05\f
Ste

ering\fColumn\fSwitches,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. \f
4. \f
5. Turn\fthe\fignition\fkey\fto\fposition\fI.\f
6. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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45. Refer\fto:\fPower\fSteering\fSystem\fFilling \f(211-00\f
Ste
ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
46. Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00 \f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
47. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
48. \f
49.
Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry\fon\f
both\fsides.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
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16.S\fecial Tool(s): 310-137\f
17.
\f
18. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\f Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Li g

hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
19. \f
20. \f
21. Remove\fthe\fpower\fsteering\fpump\f\bnd\fsecure\fto\f one\fside.\f
General \bqui\fment: C\bble\fties\f
\f\f
\f\f
\f\f
\f\f
\f\f
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32. \f
33. \f
34. \f
35.General \bqui\fment: Tr\bnsmission\fj\bck\f
36 .

Secure\fthe\fsteering\fupw\brds.\f
General \bqui\fment: C\bble\fties\f
\f\f
\f\f
\f\f
\f\f
\f\f
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2.Torque:\b 30\fNm\f
3. Torque:\b \f
180\fNm
\f
90
°\f
4. Remove\fthe\fspeci\bl\ftool.\f
St\bge\f1:\f
St\bge\f2:\f
31. Tighten\fthe\fpower\fsteering\fbolts.\f
Torque:\b 120\fNm
\f
32. \f
33. Torque:\b 85\fNm
\f
34. \f
35. On\fboth\fsides.\f Torque:\b 220\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Crankshaft Front SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In

stallation
211-014\f
Remover,\fSteering\fWheel\f
303-1180\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl
\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f1. Refer\fto:\f Timing\fBelt\f(303-01D\fEngine\f-\f2.5L\f
Dur

\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Special\bTool(\f):\b 211-014\f
3. Sp

ecial\bTool(\f):\b 303-293\f
1. Sp

ecial\bTool(\f):\b 303-1180\f
\f
\f
\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Oil PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation
211-014\f
Remover,\fSteering\fWheel
\f
1. Refer\fto:\f Timing\fBelt\f(303-01D\fEngine\f-\f2.5L\f
Dur
\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Special\bTool(\f):\b 211-014\f
3. To

rque:\b 6\fNm
\f
4. Refer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01D\fEngine\f
-\f 2

.5L\fDur\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) - VI5 -
EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fisassembly
Special Tool(s)
Ge
neral Equipment
Vehicles with mechanical timing belt tensioner
211-014\f
Remover,\fSteering\fWheel\f
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner
\f
Punch
Two leg puller 1. \f
2. \f
3

. General \bqui\fment: Two\fleg\fpuller\f
4. \f
\f
\f
\f\f
\f\f
\f
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Description
EGR valve
EGR radiat\br
T\fe EGR
valve c\bnsists \bf a DC (direct current) m\bt\br and a p\bsiti\bn sens\br.
T\fe
EGR valve and t\fe EGR radiat\br are b\blted t\bget\fer.
T\fe

EGR radiat\br is c\bnnected t\b t\fe c\b\blant circuit.
T\fe

EGR c\b\bling reduces t\fe NOX emissi\bn.
Acc

essory drive

Description
P\bwer steering pump
Generat\br.
Air c\bnditi\bning c\bmpress\br
Idler pulley
Mass damper
Aut\bmatic access\bry drive belt tensi\bner
Item
1
2
Item 1
2
3
4
5
6


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16. \f
17.General \bqui\fment: Hose\fcl\bmp\f
rem

over/inst\bller \f
18.

Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
19. Secure\fthe\fpower\fsteering\fpump\fto\fone\fside.\f
\f
\f
\f\f
\f\f
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