steer FORD S-MAX 2006 Service Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 3018 of 4402
driving\f\bt\fhigh\fspeeds).\f
In\forder\fto\fprevent\funnecess\bry\fch\bnges\fin\fthe\fheight\fof\fthe\fhe\bdl\bmp\fbe\bm,\fthe\fsystem\f
filters\fout\fsurf\bce\firregul\brities\f\bnd\f\bny\fpitching\fof\fthe\fvehicle\funder\fbr\bking\f\bnd\f
\bcceler\btion.\fThe\ffollowing\fcomponents\f\bre\fp\brt\fof\fthe\fhe\bdl\bmp\fleveling\fsystem:\f
Control\fmodule\f\f
Actu\btor\fmotors\ffor\fhe\bdl\bmp\fleveling\f\f
He\bdl\bmp\fleveling\fsensors\fon\fthe\ffront\f\bnd\fre\br\f\bxles\f
Front\fhe\bdl\bmp\fleveling\fsensor\f
Re
\br\fhe\bdl\bmp\fleveling\fsensor\f
The\ffront\f\bnd\fre\br\fsensors\f\bre\fH\bll\fsensors,\fwhich\ftr\bnsmit\f\bn\f\bn\blog\fsign\bl\fto\fthe\fcontrol\f
module.\f
Accordingly,\fthe\fsystem\fneeds\fto\fbe\fset\fup\fwith\fWDS\f\bfter\f\bny\fcomponents\f\bre\frepl\bced\for\f
\bny\fother\frep\birs\f\bre\fc\brried\fout.\f
Adaptive\bfro\ft\blight\b
On\fvehicles\fwith\fprojection\fhe\bdl\bmps\fwith\fdyn\bmic\f\bd\bptive\ffront\flighting\for\fwith\fg\bs\f
disch\brge\fhe\bdl\bmps,\f\bn\f\bddition\bl\fcornering\flight\fsystem\fis\fprovided\fwhich\fis\floc\bted\fin\f
the\finner\fp\brt\fof\fthe\fhe\bdl\bmp\funit.\f
The\fcornering\flights\f\bre\fswitched\fon\fdepending\fon\fthe\fvehicle\fspeed\f(up\fto\f80\fkm/h\fm\bx.)\f
in\fconjunction\fwith\fthe\fsteering\f\bngle\f(\bpprox.\f30°\fwith\fthe\fvehicle\fst\btion\bry).\fAs\f\b\f
requirement\ffor\fthis,\feither\fthe\fdipped\fbe\bm\fhe\bdl\bmps\for\fthe\fm\bin\fbe\bm\fhe\bdl\bmps\fneed\f
to\fbe\fswitched\fon.\f
During\fcornering\fonly\fthe\fcornering\flight\fon\fthe\finside\fof\fthe\fbend\fis\fswitched\fon\fto\f
improve\fillumin\btion\fof\fthe\fbend.\f
Automatic\bheadlamps\b The\flow\fbe\bm\fhe\bdl\bmps\f\bnd\fside\fl\bmps\f\bre\fswitched\fon\f\butom\btic\blly\fif\f\bll\fof\fthe\f
following\fconditions\f\bre\fs\btisfied:\f
Ignition\fswitch\fin\fthe\f"II"\for\f"III"\fposition\f\f \f
\f
\f\f
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Page 3026 of 4402
Symptom\bChart\b
13circuit
B1C99-11Circuit\fof\fright\fcornering\flight,\fshort\f
to\fground
REFER\fTO:\fSymptom\fch\brt.
B1C99-13Circuit\fof\fright\fcornering\flight,\fopen\f
circuitREFER\fTO:\fSymptom\fch\brt.
B1D64- 01St\btus\fof\f\bd\bptive\ffront\flighting\f
servo\fmotor\ff\bultyRENEW\fleft-h\bnd\fhe\bdl\bmp.
B1D64-87No\fcommunic\btion\fpossible\fwith\f
left-h\bnd\f\bd\bptive\ffront\flighting\f
servo\fmotorREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\fRENEW\fleft-h\bnd\fhe\bdl\bmp.
B1D65- 01St\btus\fof\f\bd\bptive\ffront\flighting\f
servo\fmotor\ff\bultyRENEW\fright-h\bnd\fhe\bdl\bmp.
B1D65-87No\fcommunic\btion\fpossible\fwith\f
right-h\bnd\f\bd\bptive\ffront\flighting\f
servo\fmotorREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\fRENEW\fright-h\bnd\fhe\bdl\bmp.
U0001- 88No\fcommunic\btions\fpossible\fvi\b\fthe\f
HS\fCAN\fbusREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).
U0122- 00No\fcommunic\btion\fpossible\fwith\fthe\f
integr\bted\fvehicle\fdyn\bmics\fcontrol\f
(IVDC)\fmodule
CHECK\fthe\fintegr\bted\fvehicle\fdyn\bmics\fcontrol\f
(IVDC)\fmodule.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U0126- 00No\fcommunic\btion\fpossible\fwith\fthe\f
steering\f\bngle\fsensor\fmodule
CHECK\fthe\fsteering\fwheel\f\bngle\fsensor\f(SAS).\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U0140- 00No\fcommunic\btion\fpossible\fwith\fthe\f
centr\bl\fjunction\fbox\f(CJB)
CHECK\fthe\fCJB.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U2100- 00Incomplete\fvehicle\fconfigur\btion\f
p\br\bmetersREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).
U2101- 00Vehicle\fconfigur\btion\fp\br\bmeters\f
f\bultyCHECK\fthe\fvehicle\fconfigur\btion\fp\br\bmeters.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U3003- 16B\bttery\fvolt\bge\ftoo\flow,\fvolt\bge\fless\f
th\bn\f10.5\fvolts
CHECK\fthe\fb\bttery\f\bnd\fch\brging\fsystem.
U3003-17B\bttery\fvolt\bge\ftoo\fhigh,\fvolt\bge\f
more\fth\bn\f16\fvoltsCHECK\fthe\fb\bttery\f\bnd\fch\brging\fsystem.
U3003-62Power\fsupply\fto\fCJB\ftoo\flow.CHECK\fthe\fb\bttery\f\bnd\fch\brging\fsystem.
SymptomPo\f\fible Source\fAction
Dipped\fbe\bm\f\bnd\f
m\bin\fbe\bm\f
inoper\btiveFuse(s)\f
Circuit(s)\f
Centr\bl\fjunction\fbox\f(CJB):\f
Engine\fjunction\fbox\f(EJB)\f
*
*
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
The\fLow\fBe\bms\fAre\f
Inoper\btiveCentr\bl\fjunction\fbox\f(CJB):\f
*CHECK\fcentr\bl\fjunction\fbox\f
(CJB)\fwith\fdi\bgnostics\funit\f
\bnd\fif\fnecess\bry\fRENEW.\f
*
The\fHigh\fBe\bms\fAre\f
Inoper\btiveCircuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f
High\fbe\bm\fhe\bdl\bmp\fswitch\f
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
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Page 3027 of 4402
Pi\fpoi\ft\bTests\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
One\flow\fbe\bm\f
he\bdl\bmp\fis\f
inoper\btiveFuse\f
Circuit(s)\f
Convention\bl\fhe\bdl\bmp\f
Xenon\fhe\bdl\bmp\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*
*
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
One\fhigh\fbe\bm\f
he\bdl\bmp\fis\f
inoper\btiveFuse\f
Circuit(s)\f
Convention\bl\fhe\bdl\bmp\f
Xenon\fhe\bdl\bmp\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*
*
*GO\fto\fPinpoint\fTest\f
D.\f\f
*
The\fHe\bdl\bmps\fAre\f
On\fContinuouslyCircuit(s)\f
Lights\fcontrol\fmodule\f
Steering\fwheel/steering\fcolumn\f
module\f High\fbe\bm\fhe\bdl\bmp\fswitch\f
Convention\bl\fhe\bdl\bmp\f
Xenon\fhe\bdl\bmp\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*
*
*
*
*GO\fto\fPinpoint\fTest\f
E.\f\f
*
He\bdl\bmp\ffl\bsher\f
inoper\btive\f(high\f
be\bm\fOK)Circuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f(SWM)\f High\fbe\bm\fhe\bdl\bmp\fswitch\f
*
*
*GO\fto\fPinpoint\fTest\f
F.\f\f
*
Ad\bptive\ffront\f
lighting\finoper\btiveNo\fcommunic\btion\fwith\fthe\f\bd\bptive\f
front\flighting\fmodule\f\f
REFER\fto:\f Communic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
Circuit(s)\f
Ad\bptive\ffront\flighting\fmodule\f
Steering\fwheel\frot\btion\fsensor.\f
*
*
*
*
GO\fto\fPinpoint\fTest\f
G.\f\f
*
Autom\btic\fhe\bdl\bmps\f
inoper\btive
Circuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f(SWM)\f
R\bin\fsensor\f
*
*
*REFER\fto:\f
Autol\bmps\f(417-
01\f
Exterior\fLighting,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Cornering\flights\f
inoper\btive\for\f
perm\bnently\fonNo\fcommunic\btion\fwith\fthe\f\bd\bptive\f
front\flighting\fmodule\f\f
REFER\fto:\f Communic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f Circuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f(SWM)\f
Steering\fwheel\frot\btion\fsensor.\f
Ad\bptive\ffront\flighting\fmodule\f
*
*
*
*
*
GO\fto\fPinpoint\fTest\f
H.\f\f
*
PINPOINT\bTEST\bA\b:\bDIPPED\bBEAM\bAND\bMAIN\bBEAM\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUSE\bF17\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF17\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF17\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fA2.\f\f
No \b
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Page 3030 of 4402
B1:\bDETERMINE\bTHE\bFAULT\bCONDITION
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmps\f\bfter\fevery\fstep.\f2\b
OPERATE\fhe\bdl\bmp\ffl\bsher.\f3\b
TURN\fON\fthe\fhigh\fbe\bm.\f4\b
Do\fthe\fhigh\fbe\bm\fhe\bdl\bmps\fonly\fwork\fin\fone\fswitch\fposition?\f
Yes\bGO\fto\fB8.\f\f
No\b
GO
\fto\fB2.\f\f
B2:\bCHECK\bFUSE\bF9\b(15\bA)\b(CJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF9\f(15\fA)\f(CJB).\f2\b
CHECK\fFuse\fF9\f(15\fA)\f(CJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fB3.\f\f
No\b R
ENEW\ffuse\fF9\f(15\fA)\f(CJB).\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF9\b(15\bA)\b(CJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF9\f(15\fA)\f(CJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF9\f(15\fA)\f(CJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB4.\f\f
No\b L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\fsupply\fof\ffuse\fF9\f(15\fA)\f
(CJB)\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B4:\bCHECK\bFUSE\bF7\b(7.5\bA)\b(CJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF7\f(7.5\fA)\f(CJB).\f2\b
CHECK\fFuse\fF7\f(7.5\fA)\f(CJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fB5.\f\f
No\b R
ENEW\ffuse\fF7\f(7.5\fA)\f(CJB).\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF7\b(7.5\bA)\b(CJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF7\f(7.5\fA)\f(CJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF7\f(7.5\fA)\f(CJB)\f\bnd\fground.\f3\b
Does\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB6.\f\f
No\b L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\fsupply\fof\ffuse\fF7\f(7.5\fA)\f
(CJB)\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
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Page 3031 of 4402
Disconnect\fSteering\fwheel/steering\fcolumn\fmodule\ffrom\fconnector\f
C2LS41.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\fC1BP02C,\fpin\f70,\f
circuit\fSBP07A\f(WH/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\fpin\f1,\fcircuit\fSBP07A\f
(WH/RD),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fB7.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule\f\bnd\ffuse\fF7\f(7.5\fA)\f(CJB)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B7:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\fwheel/steering\fcolumn\f
module,\fconnector\fC2LS41,\fpin\f14,\fcircuit\fGD138AY\f(BK/WH),\fwiring\f
h\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB8.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule\f\bnd\fground\fconnection\fG6D139\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B8:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\f\bccording\fto\fthe\fcomponent\ftests\f
\bt\fthe\fend\fof\fthis\fsubsection:\f1\b
Is\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\fOK?\f?\f
Yes\b
CHECK\fthe\fCJB\f\bnd\fthe\fsteering\fwheel/steering\fcolumn\fmodule\fwith\fthe\f\bid\f
of\fWDS\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Ne t
work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b
RENEW\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bONE\bLOW\bBEAM\bHEADLAMP\bIS\bINOPERATIVE\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f2\b
Is\fthe\fleft-h\bnd\flow\fbe\bm\finoper\btive?\f
Yes\b GO\fto\fC2 .\f\f
No\b
GO
\fto\fC6 .\f\f
C2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\fC1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\fconnector\fC1LF08,\fpin\f
10,\fcircuit\fCLF04A\f(BN/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
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Page 3038 of 4402
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fLeft-h\bnd\fm\bin\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF02A\f(GY/BN)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fRight-h\bnd\fhigh\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF03A\f(VT/OG)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-
\fNone\fof\fthe\fhe\bdl\bmps\fis\fperm\bnently\flit:\fRENEW\f
THE\fCJB.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
PINPOINT\bTEST\bF\b:\bHEADLAMP\bFLASHER\bNOT\bFUNCTIONING\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
F1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\flow\fbe\bm.\f2\b
CHECK\fthe\fhe\bdl\bmps\fin\fevery\fsetting\fof\fthe\fswitch.\f3\b
OPERATE\fhe\bdl\bmp\ffl\bsher.\f4\b
TURN\fON\fthe\fhigh\fbe\bm.\f5\b
Are\fthe\fhigh\fbe\bm\f\bnd\fhe\bdl\bmp\ffl\bsher\finoper\btive?\f
Yes\b GO\fto\fPinpoint\fTest\f B.\f\f
No\b GO
\fto\fF2.\f\f
F2:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\f\bccording\fto\fthe\fcomponent\ftests\f
\bt\fthe\fend\fof\fthis\fsubsection:\f1\b
Is\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\fOK?\f?\f
Yes\b CHECK\fthe\fCJB\f\bnd\fthe\fsteering\fwheel/steering\fcolumn\fmodule\fwith\fthe\f
\bid\fof\fWDS\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\f
the\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Net
work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b
RENEW\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bG\b:\bADAPTIVE\bFRONT\bLIGHTING\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
G1:\bDETERMINE\bTHE\bFAULT\bCONDITION
NOTE:\fThe\f\bd\bptive\ffront\flighting\fmodule\fonly\f\bdjusts\fthe\fhe\bdl\bmps\fwhen\fthe\fvehicle\fis\f
driving\f\bt\f\b\fspeed\fgre\bter\fth\bn\f3km/h.\f
Perform\f\b\fro\bd\ftest\fto\fdetermine\fthe\fex\bct\f
conditions\funder\fwhich\fthe\ff\bult\foccurs.\f1\b
Is\fthe\f\bd\bptive\flighting\finoper\btive\fon\fthe\fleft-h\bnd\f
side?\f
Yes\bThe\f\bd\bptive\flighting\fis\finoper\btive\fon\fthe\fleft-
h\bnd\f
side:\f GO\fto\fG12 .\f\f
Стр. 16 из 28
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Page 3044 of 4402
No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP380\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
G17:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bRIGHT-HAND\b
HEADLAMP\bAND\bINTERMEDIATE\bCONNECTION\bC21A/B\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fthe\fright-
h\bnd\fhe\bdl\bmp,\fconnector\fC1LF09,\fpin\f14,\fcircuit\f
VLF32C\f(YE),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fright-
h\bnd\fhe\bdl\bmp\f\bnd\fintermedi\bte\f
connection\fC21A/B\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bH\b:\bCORNERING\bLIGHTS\bINOPERATIVE\bOR\bPERMANENTLY\b
ON\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
H1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
NOTE:\fThe\fcornering\flights\f\bre\fonly\fswitched\fon\fwhen\fthe\fvehicle\fis\fdriving\f\bt\f\b\fspeed\fof\f
less\fth\bn\f80\fkm/h\f\bnd\fthe\flow\fbe\bm\fhe\bdl\bmps\f\bre\fswitched\fon.\f
NOTE:\fThe\fintensity\fof\fthe\fcornering\flights\fincre\bses\fon\f\b\fr\bmp\fup\fto\fthe\fm\bximum\f
v\blue\fwhen\fthey\f\bre\fswitched\fon,\f\bnd\fit\fdecre\bses\fon\f\b\fr\bmp\funtil\fthe\fcornering\flights\f
go\fout\fwhen\fthey\f\bre\fswitched\foff.\f
NOTE:\fOnly\fthe\fcornering\flight\fon\fthe\finside\fof\fthe\fbend\fis\fswitched\fon.\f
SWITCH\fON\fthe\flow\fbe\bm.\f1\b
Turn\fthe\fsteering\f\bpproxim\btely\f30°\fto\fthe\fleft\f\bnd\f
right.\f
2\b
CHECK\fthe\fcornering\flights\fon\fthe\fleft\f\bnd\fright.\f3\b
Are\fthe\fcornering\flights\finoper\btive\fin\fboth\fc\bses?\f
Yes\b
GO\fto\fH2 .\f\f
No\b -
\fLeft-h\bnd\fcornering\flight\finoper\btive:\f GO\fto\fH9.\f\f
-\fR
ight-h\bnd\fcornering\flight\finoper\btive:\f GO\fto\f
H12 .
\f\f
-\fO
ne\fcornering\flight\fperm\bnently\flit:\f GO\fto\fH15.\f\f
-\f
Both\fcornering\flights\fperm\bnently\fon\feven\fthough\f
the\fsteering\fwheel\fis\fin\fthe\fstr\bight\f\bhe\bd\fposition:\f
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fBoth\fcornering\flights\fperm\bnently\fon\fduring\f
Стр. 22 из 28
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Page 3047 of 4402
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
soldered\fconnection\fSP518\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
H9:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bLEFT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
NOTE:\fThere\fis\f\b\fdel\by\fbefore\ffull\fb\bttery\fvolt\bge\fis\f\bpplied\fto\fthe\fcornering\flight\fon\fthe\f
inside\fof\fthe\fbend.\f
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
Turn\fthe\fsteering\f\bpproxim\btely\f30°\fto\fthe\fleft.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f6,\fcircuit\fCLF06B\f(BN/GN),\f
wiring\fh\brness\fside\f\bnd\fground.\f6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fH11 .\f\f
No\b GO
\fto\fH10 .\f\f
H10:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bLEFT-HAND\b
HEADLAMP
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f6,\fcircuit\fCLF06B\f
(BN/GN),\fwiring\fh\brness\fside\f\bnd\fthe\f\bd\bptive\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f6,\fcircuit\f
CLF06A\f(BN/GN),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
\f\f
Стр. 25 из
28
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Page 3048 of 4402
![FORD S-MAX 2006 Service Repair Manual No\bLOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\fthe\f
he\bdl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\](/img/11/56999/w960_56999-3047.png "FORD S-MAX 2006 Service Repair Manual No\bLOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\fthe\f
he\bdl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\")
No\bLOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\fthe\f
he\bdl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
H11:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bCORNERING\bLIGHT,\bLEFT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f9,\fcircuit\f
GD130AS\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b -
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fGD130AS\f
(BK/YE)\fbetween\fthe\fhe\bdl\bmp\f\bnd\fsoldered\f
connection\fSP371\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
H12:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bRIGHT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
NOTE:\fThere\fis\f\b\fdel\by\fbefore\ffull\fb\bttery\fvolt\bge\fis\f\bpplied\fto\fthe\fcornering\flight\fon\fthe\f
inside\fof\fthe\fbend.\f
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
Turn\fthe\fsteering\f\bpproxim\btely\f30°\fto\fthe\fright.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09\f,\fpin\f6,\fcircuit\f
CLF07B\f(GY/OG),\fwiring\fh\brness\fside\f\bnd\fground.\f6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fH14 .\f\f
No\b GO
\fto\fH13 .\f\f
H13:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bRIGHT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f6,\fcircuit\fCLF07B\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\f\bd\bptive\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f5,\fcircuit\f
CLF07A\f(GY/OG),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\fthe\f
Стр. 26 из 28
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Page 3066 of 4402
Exterior\bLighti\fg\b-\bTur\f\bSig\fal,\bCor\feri\fg\b
a\fd\bHazard\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f
formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O
TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fA\fnew\fGEM\fneeds\fto\fbe\fconfigured\f\bfter\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-
specific\fd\bt\b\fis\fre\bd\fout\fof\fthe\fmodule\fto\fbe\fch\bnged\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\f
new\fmodule.\fREFER\fto:\f\f Module\fConfigur\btion \f(
418-01\fModule\fConfigur\btion,\fGener\bl\fProcedures),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
co
nnections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V
isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\ffound\fby\fvisu\bl\finspection,\fcontinue\fwith\fthe\f
s
ymptom\fch\brt.\f
Symptom\bchart\b
Symptom\bchart\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl
Fuse(s)\f\f
Bulb(s)\f\f
Connector\f\f
Switch\f\f
Wiring\floom\f\f
CAN\fd\bt\b\fbus\f\f
LIN\fd\bt\b\fbus\f
Sym\ftomPossible SourcesAction
All\fturn\fsign\bl\fl\bmps\finoper\btiveCircuit(s)\f
Steering\fwheel/steering\f
column\fmodule\f Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*GO\fto\fPinpoint\f
Test\f A.\f\f
*
H\bz\brd\fw\brning\flights\finoper\btive,\fturn\fFuse(s)\f
*GO\fto\fPinpoint\f
*
\f
Стр. 1 из 24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
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